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COMBI 600

SAFETY

WARNING:

Observe the safety regulations in the
instruction manual of the power tool to be
used. Please read the following
instructions carefully. Failure to do so
could lead to serious injury. When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury. Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.

PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.

Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.

Users must be competent with
woodworking equipment before using our
products.

IMPORTANT NOTE:

Residual Risk. Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms.  Power tools must
therefore always be operated with
caution! 

General

1.

Disconnect power tool and attachment
from power supply when not in use,
before servicing, when making
adjustments and when changing
accessories such as cutters. Ensure
switch is in “off” position. Always
ensure cutter has stopped rotating.

2.

Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.

3.

Keep children and visitors away. Do
not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area. Make the workshop child proof
with padlock and master switch.

4.

Dress properly. Do not wear loose
clothing or jewellry, they can be
caught in moving parts. Rubber gloves
and non-skid footwear is

recommended when working
outdoors. Wear protective hair
covering to contain long hair.

5.

Consider working environment. Do not
use the product in the rain or in a
damp environment. Keep work area
well lit. Do not use power tools near
gasoline or flammable liquids. Keep
workshop at a comfortable
temperature so your hands are not
cold. Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum. Use only
extension cables that are approved for
outdoor use.

6.

The accessory or attachment must be
kept level and stable at all times.

7.

Keep work area clean. Cluttered
workshops and benches can cause
injuries. Ensure there is sufficient
room to work safely.

8.

Secure idle tools. When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.

9.

For best control and safety use both
hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.

10.

Always keep guards in place and in
good working order.

11.

Remove any nails, staples and other
metal parts from the workpiece.

12.

Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance. Do not
use damaged cutters.  Follow
instructions for lubricating and
changing accessories. Keep handles
dry, clean and free from oil and
grease.

13.

Maintain accessories. Do not use
damaged accessories. Only use
accessories recommended by the
manufacturer.

14.

Check damaged parts. Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory. Protect tools from impact
and shock.

15.

Do not use tool if switch does not turn
it on or off. Have defective switches
replaced by an Authorised Service
Agent

16.

Don't over reach. Keep proper footing

and balance at all times. Do not use
awkward or uncomfortable hand
positions.

17.

Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.

18.

Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

19.

Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure. Periodically check when
machining over long periods.

20.

Stay alert. Watch what you are doing.
Use common sense. Do not operate
tools when you are tired, under the
influence of drugs or alcohol.

21.

Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn. All PPE must meet
current UK and EU legislation.

22.

Do not leave tools running
unattended. Do not leave tool until it
comes to a complete stop.

23.

Always clamp workpiece being
machined securely.

24.

Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.

25.

Vibration levels. Hand held power
tools produce different vibration
levels. You should always refer to the
specifications and relevant Health &
Safety Guide.

Routing Safety

1.

Read and understand instructions
supplied with power tool, attachment
and cutter.

2.

Keep hands, hair and clothing clear of
the cutter.  

3.

Remove adjusting keys and
spanners. Check to see that keys and
adjusting spanners are removed from
the router tool, cutter and attachment
before turning router on. Make sure
cutter can rotate freely.

4.

Noise. Take appropriate measures for
the protection of hearing if the sound
pressure of 85dB(A) is exceeded.
Routing sound pressure may exceed
85dB(A), so ear protection must be
worn. 

5.

Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.

MANU/600 v2  8/2/08  14:15  Page 2

Summary of Contents for COMBI 600

Page 1: ...eset widths Requires 12 7mm 1 2 collet plunge router 12 7mm 1 2 x 50mm TCT router cutter Ref 3 83DX1 2TC 30mm guide bush Ref GB30 Universal sub base for guide bush Ref UNIBASE Two 100mm 4 throat clamp...

Page 2: ..._________________11 MAINTENANCE ______________________11 ENVIRONMENTAL PROTECTION________11 SPARE PARTS Spare Parts List ____________________ 12 Spare Parts Diagram ________________ 12 TROUBLESHOOTING...

Page 3: ...hands on the power tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and...

Page 4: ...ep a cut in one pass can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked...

Page 5: ...ole 400mm 225 300 400 500 600 6 6 600 GUARANTEE Length setting stop location hole 500mm Length setting stop location hole 600mm Length setting stop location hole 616mm Male joint bush location hole Bo...

Page 6: ...tted with the relevant collet ACCESSORIES Products available from your local store where you bought the jig UNIBASE Fits following Router Models Atlas Copco OFSE2000 Bosch GOF 1300ACE 1600A 1700ACE Ca...

Page 7: ...C C152X1 2TC Worktops with inadequate support below them need additional stability by biscuit jointing the edges The biscuit jointing set for the router together with the No 20 biscuits will ensure wo...

Page 8: ...ricant on the O ring Ensure bushes are fully home before use When using jig ensure location bushes do not foul workbench 28mm In order to prevent breakout of the laminate rotation of the cutter and fe...

Page 9: ...in position using two quick action clamps with minimum of 100mm throat ensuring they will not foul the router path Set cutter depth Plunge router and cut joint in a series of passes feeding left to ri...

Page 10: ...ncil line The postformed edge of the worktop must always be in contact with the location bushes this means that to cut a male right hand joint the worktop must be inverted Remembering to cut into the...

Page 11: ...ng some bolt recesses Securely clamp jig to worktop The bolt recesses should be approximately 20mm deep although this will depend upon the thickness of worktop Once one bolt recess is cut move jig ove...

Page 12: ...core of the worktops which would swell and disfigure the worktop No 20 PVA SEALANT Waterproof Biscuit Underside View MAINTENANCE The jig has been designed to operate over a long period of time with a...

Page 13: ...E PARTS DIAGRAM 1 2 3 4 COMBI 600 SPARE PARTS LIST v1 0 07 2006 No Qty Desc Ref 1 1 Combi 600 Jig COMBI 600 2 3 Alloy Bush 20mm Dia BUSH 600 3 0 Combi Jig O Ring Pack for Bushes pack of 5 CJ ORS 4 1 M...

Page 14: ...male cut ensuring board have torn slightly that the guide bush is kept against the template by machining from left to right Use abrasive paper to remove torn wood chips Chipped laminate Can be caused...

Page 15: ...d Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Alba...

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