Reliable Equipment REL-LP Series Operator'S Manual Download Page 1

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DISTRIBUTED BY

OPERATORS’ GUIDE

REL-LP 6 Ton Series Manual 06-17

WARNING

All information found in this guide

must be read and understood before

use or testing of this tool.

Failure to read and understand these warnings
and safe handling instructions could result in
severe personal injury and or death

REL-LP SERIES

6 TON LOW PRESSURE HYDRAULIC CRIMPING TOOL

RELIABLE EQUIPMENT & SERVICE CO., INC.

301 Ivyland Road • Warminster, PA 18974 • USA

Phone: 215-357-3500 • Fax: 215-357-9193

MODEL: __________________________________

MAX. PRESSURE: _________________________

SERIAL NO.: ______________________________

YEAR: ___________________________________

Accepts: Reliable R6 & “W” Type Dies 6 Ton Dies

Summary of Contents for REL-LP Series

Page 1: ... instructions could result in severe personal injury and or death REL LP SERIES 6 TON LOW PRESSURE HYDRAULIC CRIMPING TOOL RELIABLE EQUIPMENT SERVICE CO INC 301 Ivyland Road Warminster PA 18974 USA Phone 215 357 3500 Fax 215 357 9193 MODEL __________________________________ MAX PRESSURE _________________________ SERIAL NO ______________________________ YEAR ___________________________________ Acce...

Page 2: ...IAL NUMBER _______________________________________________________ DATE OF PURCHASE ___________________________________________________ DEALER NAME _________________________________________________________ CAUTION The information in this manual is intended to guide the user in the use and application of this tool It is not intended as a substitute for proper training and experience in safe work pr...

Page 3: ...NGS 5 9 OPERATING INSTRUCTIONS 10 DIE INSTALLATION 11 DISCONNECTING HOSES 12 MAINTENANCE INSPECTION TESTING 13 GENERAL MAINTENANCE 14 JAW STYLE DIAGRAM 15 PARROT STYLE JAW ASSEMBLY DRAWING 16 PARTS LIST 17 LOW PRESSURE INTENSIFIER HANDLE ASSY DRAWING 18 PARTS LIST 19 LOW PRESSURE HANDLE ASSEMBLY 20 NOTES 21 MAINTENANCE RECORDS 22 CONTACT INFORMATION 22 If you have any questions regarding the infor...

Page 4: ... R6 and W style dies REL LP K_ models accept Kearney style dies 301 Ivyland Road Warminster PA 18974 Phone 215 357 3500 Fax 215 357 9193 Visit us on the web at www Reliable Equip com REL LP O BG KO K58 or SN 6 TON LOW PRESSURE HYDRAULIC CRIMPING TOOL SPECIFICATIONS System Open Closed Center Force 12 000 lb Pressure 1 500 2 500 psi Flow 3 9 gpm Capacity 4 O Copper and Aluminum Dies not included Len...

Page 5: ...eye protection to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to do so can result in serious personal injury Hearing Protection Always wear hearing protection to avoid hearing loss due to long term exposure to high noise levels Foot Protection WARNIN...

Page 6: ...s running or if the hydraulic fluid is hot Failure to observe this warning could result in serious injury WARNING FIRE HAZARD An incomplete crimp may pose a fire hazard Always use the appropriate connector die set and compression tool as required by the intended application When the pressure relief valve sounds the crimp tool has reached maximum pressure and the crimp is complete Compression tool ...

Page 7: ...ECT HYDRAULIC HOSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA of all bystanders and unnecessary personnel before operating this tool KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS Failure to observe this warning could result in serious injury WARNI...

Page 8: ... this unit or any of the systems components ALWAYS TIGHTEN couplings completely Loose or improperly tightened couplings will not allow fluid to pass through the hose creating a blockage in the supply or return line ALWAYS INSPECT HOSES AND CONNECTORS before connection to tool Replace or repair if any signs of wear damage or leakage are evident Leakage is a sign of deterioration in component parts ...

Page 9: ...ting necessary to maintain physical control of your body and the tool ALWAYS MAINTAIN a firm grip on the tool to avoid loss of control during an operation causing property damage serious injury or death USE THIS TOOL FOR THE MANUFACTURERS INTENDED PURPOSE ONLY OBSERVE CLOSELY ALL SAFETY RULES FOR A PARTICULAR JOB CLASS FAILURE TO HEED THESE WARNINGS COULD RESULT IN PROPERTY DAMAGE SERIOUS PERSONAL...

Page 10: ...the connector manufacturer Insert proper die into die seat Refer to appropriate DIE INSTALLATION on next page Place tool over connector Center connector between the dies Align jaw as necessary to ensure proper crimp Press the trigger to advance the dies Compress trigger partially for slow advance Compress trigger completely for fast advance NOTE Jaw may be released as needed at any point in the cr...

Page 11: ...o ensure die is securely seated Repeat steps above for opposing die half REL LP KO or K58 INSERT KEARNEY STYLE DIE INTO JAW Open tool jaw completely Slide the die into die seat Illustration B Ball detent will snap into position Check to ensure die is securely seated Repeat steps above for opposing die half INSERT W STYLE DIE WITH D3 ADAPTER Open tool jaw completely Slide the Kearney D3 die adapter...

Page 12: ... NOT IN USE Turn flow control lever to the OFF position Turn hydraulic power source OFF CAUTION TOOL AND OR HYDRAULIC FLUIDS MAY BE HOT CAUTION TOOL HOSES MAY STILL BE UNDER PRESSURE Follow the sequence below to prevent pressure buildup Loosen all connections slowly in case pressure has built up Disconnect the pressure hose from the power source Disconnect the pressure hose from the tool Disconnec...

Page 13: ...ty damage severe personal injury and or death REL SM WARNING REL SM Do not operate without dies MONTHLY Perform a thorough inspection of the hydraulic hoses and fittings as described in Publication SAE J1273 Hose and Hose Assemblies Apply a light oil to all moving parts QUARTERLY OR EVERY 500 CRIMPS Perform a Pressure Relief Valve Check to ensure proper pressure activation of the pressure relief v...

Page 14: ...ssembled parts Inspect each part during disassembly for wear scratches and cuts Discard the worn or damaged parts and replace with new factory authorized parts See parts drawings on pg16 20 O rings are sensitive to sharp edges Inspect closely for cuts or damage A small cut will cause a leak When assembling or disassembling O rings use hydraulic fluid as a lubricant to help disassembly or installat...

Page 15: ...15 KEARNY STYLE JAW WITH O OR 58 FIXED NOSE DIE D3 die adapter available O STYLE JAW WITH FIXED D3 SEAT BG STYLE JAW WITH FIXED D3 SEAT SNUB NOSE JAW WITH D3 SEAT ACCESS CONFINED SPACES ...

Page 16: ...16 PARROT STYLE JAW ASSEMBLY DIE PINASSEMBLY ...

Page 17: ...D KEARNY KO 38 12852 2 BOWTIE 39 12853 1 PIVOT PIN 40 K2854 2 DIE RELEASE PIN ASSEMBLY 41 R14008 2 FRAME BOLT 42 12861 2 NUT FRAME BOLT 43 12866 3 BUSHING 46 R14009 4 SCREW BUTTON HEAD 47 R14012 1 DRIVE PIN 48 R14013 2 LINK NPIN 49 13204 2 FRAME R32351 1 SEAL KIT Indicates items included in Seal Kit kit includes items from pages 16 20 PARROT STYLE JAW ASSEMBLY ...

Page 18: ...18 LOW PRESSURE INTENSIFIER HANDLE ASSEMBLY ...

Page 19: ...G MAIN 20 13115 2 RETAINING WASHER 21 13116 2 RETAINING SPRING CLIP 22 13117 1 OC CC KNOB 23 13136 1 SPRING PIN 24 12744 1 BALL 3 8 DIA 25 13430 1 TRIGGER PIN 26 13457 2 C CLIP 29 R32034 1 GUARD 31 R32301 1 CYLINDER 32 1 WIPER 33 1 O RING 34 1 O RING 35 1 O RING 43 12866 3 BUSHING R32351 1 SEAL KIT LOW PRESSURE INTENSIFIER HANDLE ASSEMBLY Indicates items included in Seal Kit kit includes items fro...

Page 20: ...NGER 10 R32010 2 O RING 11 R32011 1 O RING 12 R32055 1 PLUNGER ASSEMBLY 14 R32027 1 ADJUSTING NUT 15 R32028 1 PINTLE 16 R32029 1 SPRING REGULATOR 26 13457 2 C CLIP 27 13441 4 SCREW 28 13156 2 PIN 30 12791 4 1 16 NPT PLUG R32351 1 SEAL KIT Indicates items included in Seal Kit kit includes items from pages 16 20 ...

Page 21: ...e hose from power source on to pressure guage Connect Return line from power source on to OUT RETURN coupling of tool Turn on hydraulic power source Ensure that hydraulic power source flow guage reads 5 6 g p m and that the power source pressure guage reads 1 800 2 000 p s i There sould be NO back pressure Squeeze the trigger of the tool and hold jaws closed Check pressure reading of In line guage...

Page 22: ...nd Road Warminster PA 18974 Phone 800 966 3530 Fax 215 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address phone or fax numbers shown below ...

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