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1.4 ACCESS TO ELECTRICAL AND PNEUMATIC CONTROLS 

WARNING! 

Ensure power supply is off and disconnected before proceeding. 

 

To access the electronic circuit board for installation or service of 
the REAMER, simply loosen the 4 Allen head screws and 
remove rear motor shroud for access to switches. 

 

To reinstall the covers, place motor shroud into position and 
tighten the 4 Allen screws. 

 

 

 

1.5 CIRCUIT BOARD LOGIC INVERSE 

 

1.6 L.E.D.  INDICATORS 

 

The L.E.D. indicators mounted on the front of the reamer supply visual information regarding cycle 
status.  This information may be used for both installation and maintenance to verify proper 
operation.  When REAMER is idle, L.E.D. status should be: 

"Reamer Home" - ON 

"Reamer Ahead" - Off 

"Unclamped" - ON 

"Reamer Home"

 - indicates that the lift cylinder has retracted, the cutter is at the bottom of its 

stroke and the limit pin is activating the lower limit switch. 

"Reamer Ahead" 

 - indicates that the Reamer has reached full upper stroke and the limit pin is 

activating the upper limit switch. 

NOTE:

  Full stroke extension of the lift cylinder is 3/8" (9 mm) shorter in the automatic mode.  Use 

the insertion depth chart in section 2.1 for proper depth.  If manual set-up is used (Section 2.4) for 
insertion depth, cutter may not travel deep enough. 

"Unclamped"

 - indicates that the clamp cylinder is fully retracted, releasing the clamp mechanism 

and supplying an output signal that the cycle is complete (via the limit switch mounted next to the 
clamp cylinder)

 

 

 

CAUTION! Before start-up ensure all connections are correct or damage to the TOUGH GUN REAMER 
may occur. 

 

 

NOTE: 

The TOUGH GUN® REAMER is factory set for sourcing inputs and outputs. 

 

The control logic requirement for some installations may require an inverse of the logic provided.  The inverse logic is 0 VDC 
low (sinking) input or outputs.   

 

To  switch  from  sourcing  to  sinking,  the  switches  located  inside  the  motor  shroud  must  be  accessed.  Refer  to  “Access  to 
Pneumatic and Electrical Controls (see above) for directions. 

 

Although the circuit board is protected, Tregaskiss suggests disconnecting the power before moving the switches.     

 

The switches are located on the bottom right hand corner of the circuit board. 

 

The output signal (unclamped signal) can be altered to either sourcing (high) or sinking (low) by moving the switch (SW3) to 
the position indicated on the diagram. (page 10) 

 

The input signal (start signal) can be altered to either sourcing (high) or sinking (low) by moving the switch (SW2) to position 
indicated on the diagram. (page 10) 

 

The Option signal (sprayer) can be altered to either sourcing (high) or sinking (low) by moving the switch (SW1) to position 
indicated on the diagram. (page 10) 

 

REFER TO ELECTRICAL SCHEMATIC pg 10 

 

 

 

Summary of Contents for TOUGH GUN TT Series

Page 1: ...SAFETY WARRANTY INFORMATION INSTALLATION MAINTENANCE GUIDE TECHNICAL DATA OPTIONS EXPLODED VIEW PARTS LIST TROUBLESHOOTING ORDERING INFORMATION Certified QS 9000 TE Please read instructions prior to...

Page 2: ...NT 7 3 2 REPLACEMENT OF PRINTED CIRCUIT BOARD 8 3 3 CUTTER REPLACEMENT 8 3 4 BELT REPLACEMENT 8 3 5 SOLENOID VALVE REPLACEMENT 9 3 6 SCHEDULED PROGRAM 9 4 0 TECHNICAL DATA 4 1 PNEUMATIC DIAGRAM 9 4 2...

Page 3: ...o be a reliable tool to support high production within a robotic cell As the name implies the TOUGH GUN REAEMR is made from durable materials and components engineered to perform in a rugged robotic w...

Page 4: ...oil for every 50 75 CFM of air going through the motor The lubricant can be air motor oil or light grade hydraulic oil with a viscosity rating of 150 VC 15 20 SAE 5W 1 3 WIRING INTERFACE CONNECTIONS W...

Page 5: ...travel deep enough Unclamped indicates that the clamp cylinder is fully retracted releasing the clamp mechanism and supplying an output signal that the cycle is complete via the limit switch mounted n...

Page 6: ...r for cycle clamps closed 5 Reamer performs cleaning cycle 6 Wait and verify input from Reamer for cycle complete Clamps Open 7 The robot can now be safely removed from the Reamer clamps to the next p...

Page 7: ...t is set too fast may stall the motor ADJUSTING THE FLOW CONTROL VALVE S NOTE Reamers prior to serial TT 5338 utilized two flow controls for advancing and retracting the feed unit There is a flow cont...

Page 8: ...pplied 9 16 wrench The cutter is removed by turning counterclockwise when viewed from above Considerable force may be required to loosen the cutter since it tightens naturally as the reamer operates I...

Page 9: ...ILY Ensure spindle cover area is clear of spatter Visually check oil level in lubricator reservoir The life of the air motor is dependent on a consistent supply of oil Visually check air lines and int...

Page 10: ...0938 06 TR 2150 RC 06 401 4 50 0 938 TT 0938 04 TR 2150 RCT 04 401 6 50 1 062 TT 1060 04 TR 2150 RCT 04 401 42 50 0 938 TT 0938 04 TR 2150 RCT 04 401 44 50 0 938 TT 0938 04 TR 2150 RCT 04 401 45 50 0...

Page 11: ...TT 0938 01 TR 2150 RCT 01 451 61 62 1 062 TT 1060 01 TR 2150 RCT 01 451 81 62 1 062 TT 1060 01 TR 2150 RCT 01 451 87 62 1 062 TT 1060 01 TR 2150 RCT 01 650 5 62 1 062 TT 1060 01 TR 2150 RCT 01 650 6...

Page 12: ...TT 2412 FIXED FLOW CONTROL 12 TR 2260 AIR LINE 5 16 4FT LENGTH not shown SERIAL TT 5339 UP 13 TR 2310 P C BOARD 31 RR 707 30 TCP LOCATOR PIN optional not shown 13A TR2310 S STANDOFF SCREW KIT 32 TR 29...

Page 13: ...ve shut Repair or replace damage components Adjust feed rate Adjust flow control valve Reamer stays in up position Cutter is jammed in torch Faulty spindle unit Faulty limit switch Cycle start signal...

Page 14: ...o ensure adequate anti spatter compound is being applied Inspect unit for air leaks or damage supply and interface lines which may cause unit to malfunction Inspect unit for build up of residue from a...

Page 15: ...8 1 Options 10 or 12 REAMER STAND with optional FRL Filter Regulator Lubricator PART DESCRIPTION PART DESCRIPTION RST 1000 A ADJUSTABLE REAMER STAND 28 TO 43 RST 1200 A ADJUSTABLE REAMER STAND WITH FR...

Page 16: ...from the bill of material since it is not needed with the Multi feed System A diagram below shows one of many Multi feed configurations Refer to our website or your local Tregaskiss representative for...

Page 17: ...ugh Gard applied in each spray Also available the retro fitable flow control kit Part TS 500 52 8 4 Option W Wire Cutter Reamer with standard sprayer Reamer with optional flow control for the sprayer...

Page 18: ...ot required C Sprayer with Flow Control S not required W Wire Cutter Optional Cordsets 20 cord blank 30 cord 3 50 cord 5 Cutter Style Nozzle outside diameter TT Series Reamer Stand Reamer Stand with F...

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