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1.0 - INSTALLATION
1.1 INSTALLING TOUGH GUN REAMER
Ensure power supply is off and disconnected before proceeding.
MOUNTING REAMER
The REAMER should be installed within the weld cell at a convenient location. Be sure to consider movable fixtures and the
confines of the robot.
Affix REAMER base to sturdy platform using four (4) 3/8" dia. bolts in the holes provided.
If using optional adaptor plate, first mount plate to stand using two (2) supplied 1/2" bolts. Then mount reamer to this plate.
CONNECTING AIR SUPPLY – WARNING – PUSH RESET BUTTON BEFORE CONNECTING AIR LINE.
Use only filtered, lubricated air.
REQUIREMENTS -
IMPORTANT:
80 to 100 PSI at 16 CFM (5.0-7.0 BAR at 450 LPM) at the Reamer.
Use an air supply line with an inside diameter of 3/8" and connect to 1/4" female NPT inlet located on the side of the valve
base.
1.2 AIR MOTOR LUBRICATION
An air line lubricator (not supplied) must be mounted in the air line of the Reamer. The Lubricator should be set to feed one drop
of oil for every 50-75 CFM of air going through the motor. The lubricant can be air motor oil or light grade hydraulic oil with a
viscosity rating of 150 VC 15-20 (SAE 5W).
1.3 WIRING INTERFACE CONNECTIONS
WARNING:
The following connections should only be performed by qualified technicians. Damage to equipment will occur if
connections are incorrect.
To interface the REAMER with the controller, 4 electrical connections are required.
ORANGE LEAD - CYCLE START INPUT (.25 AMP)
WHITE LEAD - 0 VDC SUPPLY .5 AMP
RED LEAD - 24 VDC SUPPLY .5 AMP
GREEN LEAD - JAWS UNCLAMPED OUTPUT (LOAD CAPACITY = .25 AMP)
BLACK LEAD
– OPTION (INPUT)
NOTE:
The pre-wired interface receptacle uses the above colour codes.
OPERATION NOTES:
Connection 2 - Red Lead. Operates the internal logic with 24 VDC supply
Connection 3 - Green Lead. Cycle complete output signal 24 VDC for sourcing or 0-sinking logic (ref. Logic Inverse
pg. 5)
Connection 4 - Orange Lead. Cycle start input signal (pulse signal max. .5 seconds) 24 VDC or 0 VDC for sinking
logic (ref. Logic Inverse pg.5).
NOTE
The TOUGH GUN REAMER is capable of both sourcing or sinking (high or low) inputs and outputs
:
TT Series
Mounting Hole Locations
and Footprint
