6
2.0 OPERATION
2.1 NOZZLE INSERTION HEIGHTS
TT Series Reamers
RETAINING HEAD
Cutter
Size
404-3
404-20/404-30
454-1
RC-06
3/8"
0.023 below
.025 below
.266
RC-12
3/4"
.110 below
.110 below
.466
RCT-01
5/8"
0.030
0.060
.716
RCT-04
1/2"
.219 below
.065
.065
DO NOT
use manual overrides for setup. Use automatic
cycle. Cutter stroke will vary between manual and
automatic cycles. Measurements are based on new cutter
styles and a 14mm wire stickout.
2.2 PROGRAMMING EVENTS SEQUENCE
1. Verify Reamer input showing "Clamps Open".
2. Position the robot to place the MIG gun at a right angle to the unit and to insert the gun to the proper depth, centered and
pressed against the V-block (see Section 2.1 "Nozzle Insertion Parameters").
3. Cycle Start - Supply output signal from the robot controller. Pulse output for .5 seconds.
4. Wait and verify input from Reamer for cycle (clamps closed).
5. Reamer performs cleaning cycle.
6. Wait and verify input from Reamer for cycle complete (Clamps Open).
7. The robot can now be safely removed from the Reamer clamps to the next position.
If using anti-spatter sprayer:
1. After reaming, center the nozzle one (1) inch (25 mm) above the spray head.
2. Supply output signal from robot controller to the sprayer for about .5 seconds (increase or decrease spray time as required).
3. Move robot to next position.
2.3 V-BLOCK SETUP
WARNING! ENSURE POWER
SUPPLY IS OFF AND AIR IS
DISCONNECTED BEFORE
PROCEEDING.
Remove four cover
screws.
Lift clamp cover off.
Lift and rotate V-Block so
desired size faces jaws.
NOTE:
Numbers are
stamped into the V-
Blocks. The number
refers to the outside
diameter of the nozzle
i.e.: 0938 =.938O.D.
.
V-BLOCK PART #
NOZZLE OUTSIDE DIAMETER
TR-2150
(4 sides)
TR-2151
TR-2152
TR-2153
TR-2154
TR-2155
TR-2156
TR-2157
TR-2158
0.850”, 0.938”
1.062” AND 1.106”
.938" AND .978"
1.062" AND 1.125"
.813" AND 1.00"
.078"
.830"
.875"
.591” (15mm)
.984” (25mm)
COVER SCREWS
V-BLOCK
JAWS
SEE
CHART
