Travis Industries Pro Builder42 Linear Installation Manual Download Page 50 | Manualshive

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50 Installation

(for qualified installers only)

© Travis Industries

10/16/17 - 1453

PB 42 MV/GSB2 Install

3

Make sure the rear and end air channels are free of crushed glass. Use a screwdriver to clear this area.

Make sure the glass is only 1 layer deep on the burner.

4

Remove the pilot shield to uncover the pilot once you are finished placing the glass.

Only one layer
thick on burner

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Summary of Contents for Pro Builder42 Linear

Page 1: ...EN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals Tested and Listed by Report 0028GF105S Omni Test Laboratories Inc Portland Oregon ANSI Z21 88 2016 CSA 2 33 2016 Built In Direct Vent Fireplace Natural Gas or Propane Residential or Mobile Hom...

Page 2: ... instructions refer to the Pro Builder 42 Linear mV Owner s Manual Listing Details This appliance was listed by Omni Test Labs to ANSI Z21 88 The listing label is attached to the appliance near the gas control valve A copy is shown to the right Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters National Fireplace Institut...

Page 3: ...lation 28 Approved Vent Configurations 29 Exhaust Restrictor Position 29 Diffuser 30 Minimum Vent Configuration 31 Vent Configuration Vertical Termination 32 Vent Configuration Horizontal Termination with Vertical Rise 33 Termination Requirements 34 Hearth Requirements 35 Facing Requirements 36 Standard vs Extended Position 37 Facing Thicker than 1 1 2 not recommended 37 Screen Assembly Mounts 38 ...

Page 4: ...e may be installed in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure The venting must not be connected to a chimney flue serving a separate solid fuel burning appliance Notify your insurance company before hooking up this fireplace The instructions in t...

Page 5: ... The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for th...

Page 6: ...atural Gas Propane Approximate Heating Capacity in square feet Up to 1 250 Up to 1 250 Maximum BTU Input Per Hour 25 000 25 000 Heating capacity will vary with floor plan insulation and outside temperature Dimensions 4 7 8 124mm 47 1 8 1197mm 165 lbs 75 Kg Left a gauche Front avant Right droit Rear arrie re 15 7 8 404mm 34 1 2 877mm Includes the required 1 2 clearance to each side and rear of the ...

Page 7: ...hutoff valve pipe etc Electrical Equipment min 14 gauge grounded line This Fireplace Requires 7 lbs of 1 4 Crushed Glass 94500580 Platinum 10 lbs 94500581 Bronze 10 lbs 94500582 Cobalt 10 lbs 94500583 Black 10 lbs Recommended Installation Procedure Frame the opening for the fireplace Make sure to allow for vent installation Install the vent gas line and electrical hook up Install the drywall Insta...

Page 8: ... of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fuel...

Page 9: ...oduces when determining a location Clearances a Clearance to Side of Fireplace 1 2 13mm Do not place insulation in this space NOTE Drywall or other combustible may contact the first of the sides of the fireplace b Clearance to Back of Fireplace 1 2 13mm Do not place insulation in this space c When installed walls in front of the fireplace must be a minimum 0 0mm to the side of the fireplace Raised...

Page 10: ...es the television The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace Minimum Dimensions a Minimum Mantel Height above Base of Fireplace 39 991mm with 4 102mm mantel depth b Mantel Depth Minimum 4 102mm Mantel depth is 4 minimum to allow heat to travel forward and dissipate If using more than an 4 mante...

Page 11: ...ility for any negative impact to televisions placed near this fireplace Minimum Dimensions a Minimum Mantel Height above Base of Fireplace 39 991mm with 4 102mm mantel depth b Mantel Depth Minimum 4 102mm Mantel depth is 4 minimum to allow heat to travel forward and dissipate If using more than an 4 mantel make sure to make the mantel height a higher see mantel requirements on page 40 for details ...

Page 12: ... not take responsibility for any negative impact to televisions placed near this fireplace Minimum Dimensions a Minimum Mantel Height above Base of Fireplace 39 991mm with 4 102mm mantel depth b Mantel Depth Minimum 4 102mm Mantel depth is 4 minimum to allow heat to travel forward and dissipate If using more than an 4 mantel make sure to make the mantel height a higher see mantel requirements on p...

Page 13: ...13 Travis Industries 10 16 17 1453 PB 42 MV GSB2 Install Minimum Framing Dimensions The fireplace enclosure must be a minimum 45 1 4 1150mm tall Do not build into the fireplace enclosure 47 1 8 1197mm 34 1 2 877mm a 45 1 4 1150mm 15 7 8 404mm a ...

Page 14: ...ff Assembly The side and rear standoffs must be assembled prior to placing the fireplace into position These standoffs when properly constructed provide a guide for the required 1 2 clearance NOTE The rear standoffs are bent around the rear corners of the fireplace as shown below to the right Rear Standoffs ...

Page 15: ...e the fireplace is square NOTE The nailing brackets have two positions standard and extended See the section Facing Requirements for details on which position is best for your installation Bend the two nailing brackets out each side a b Rotate the two nailing brackets out each side Secure the fireplace to the framing using the nailing brackets c Extended Position rotate nailing brackets as shown b...

Page 16: ...nstalled The standoffs are shipped in the standard forward position If the unit is installed in the standard position no modification is needed If the unit is being installed in the extended position the standoff heat shield assembly must be repositioned back see illustration below NOTE see pages 15 37 for additional details about standard vs extended installations Standard Position Extended Posit...

Page 17: ...lace and vent attached this allows for the fireplace to fit into the framing underneath the header and for the vent to be installed more easily 1 Remove the header shield from its shipping location by removing the 2 screws attaching it to the back of the fireplace Keep the screws for reinstallation 2 At each of the perforations bend the sides of the pipe shield backwards 90 as shown below NOTE The...

Page 18: ... 16 17 1453 PB 42 MV GSB2 Install 3 Remove the 4 screws 2 from each side of the starter collar Line up the holes on the pipe shield tabs with the holes from the screws you just removed Use the screws to attach the pipe shield to the top of the fireplace Remove screws ...

Page 19: ...ed down flat to front edge of the top of the fireplace On each standoff remove the screw that is closest to the center of the fireplace keep screw for reinstallation Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the fireplace using the screw removed earlier in this step Remove screw ...

Page 20: ...ield onto the standoffs with the 90 bend facing the pipe shield The tips of the standoffs will protrude through the heat shield Attach the heat shield to the standoffs by aligning the holes on the heat shield tabs with the holes in the header standoffs and secure using the included screws 6 When finished the fireplace should be configured like the picture below Bend tabs down 90 Align holes ...

Page 21: ...framing dimensions shown in the illustration below NOTE all clearances still apply a Corner to Wall minimum 53 1 2 1359mm b Corner to Center of Flue typical 20 3 4 528mm Minimum 1 2 13mm Clearance a b NOTE ON PIPE SHIELD When venting in a corner application one side of the pipe shield may be disconnected from the top of the fireplace and bent at a 45 angle ...

Page 22: ... combustibles clearances a rain protection overhang factor of 1 2 shall be constructed to the front and to each side of installed appliances see the illustration to the right All wiring connections to line power shall be in accordance with outdoor requirements of NECA NFPA 70 A B Side of Fireplace The overhang A must extend at least 1 2 the roofline height B Height is measured from the base of the...

Page 23: ...ing the Front Panel The front cover may be removed to access the components This is required when relocating the electrical or gas inlet location To remove the front cover a Remove the center wingnuts b Loosen the two outer screws c Rotate the front panel down d Remove the front cover 1 4 Nutdriver Wrench ...

Page 24: ...g 3 5 kPA For pressures under 1 2 psig 3 5 kPA isolate the gas supply piping by closing the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the fireplace This unit has been listed using the included internal gas shutoff valve Fuel This fireplace is designed either for natural gas or for propane but not for both Gas Line Connection Installati...

Page 25: ...h the cover plate and the shutoff valve and gas line may be re attached inside the fireplace Gas line may be plumbed from the left side stock or below See illustration and table below to determine gas line location a b Left Side Gas Pass Through Location Stock 6 1 4 159mm 2 1 2 64mm Baseplate Gas Pass Through Location 11 280mm 21 1 4 540mm Relocating the Gas Line to the Baseplate 1 Elevate the fir...

Page 26: ... Hz and 5 7 Amps Route the electrical connection through the junction box cover plate and attach to the hookup wires pictured below Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Do not connect 110 120 VAC to the gas control valve or wiring system of this fireplace a b Left Side Electrical Junction Box Location Stock ...

Page 27: ...llel or series configuration see below Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Warning Make sure all wiring is secure and does not contact hot or moving components Parallel Connection Series Connection On Off Switch ON On Off Switch OFF On Off Switch ON On Off Switch OFF Thermostat External Switch ON Heater is ...

Page 28: ...h just an air shutter adjustment Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter Approved Vent Always use the high wind cap part 46DVA HC 58DVA HC or 46DVA VCH The high wind sconce cap or snorkel are not allowed Installation instructions for Simpson Dura Ve...

Page 29: ...tion you may be required to adjust the restrictor position The charts for vent configurations detail the correct restrictor position Slide the restrictor to the correct restrictor position see the illustration below Screw location indicates restrictor position In this example the restrictor is set in position 5 Tighten the screws to secure the restrictor 2 Back of Firebox Back Wall of Firebox Fire...

Page 30: ...g upon the vent configuration you may be required to adjust the diffuser to the open position see illustration below The charts for vent configurations detail the correct diffuser position Remove the diffuser 1 4 Nutdriver Secure the flattened diffuser plate with the screws removed earlier Bend the round portion of the diffuser so it is flat open Before Closed Stock After Open DIFFUSER SIDE VIEW ...

Page 31: ...ion must fall within the shaded area shown in the chart Use the indicated restrictor positions One 45 elbow may be used on the horizontal run HINT Use minimum vent kit H 96200332 from Travis Industries additional vent may be required Use the included wall thimble when penetrating a wall Part 96200101 3 feet 0 915m 0 feet 0 feet Max 20 6M Horizontal Section s Exhaust Restrictor 1 stock Diffuser Clo...

Page 32: ...0 feet 15 feet 4 5m 20 feet 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 feet 12m 45 feet 13 5m 50 feet 15m 55 feet 16 5m 60 feet 18m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 feet 12m 45 feet 13 5m 50 feet 15m 55 feet 16 5m 60 f...

Page 33: ...0 feet 3m 0 feet 15 feet 4 5m 20 feet 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 feet 12m 45 feet 13 5m 50 feet 15m 55 feet 16 5m 60 feet 18m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 feet 12m 45 feet 13 5m 50 feet 15m 55 feet ...

Page 34: ...eath the floor NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84 2134mm clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 9 229mm clearance to any non mechanical air sup...

Page 35: ...face or flooring material If the heater is installed at floor level we recommend a non combustible hearth to protect the flooring surface from discoloration or other negative impact from the heater A non combustible hearth may be constructed in front of the fireplace see illustration below A non combustible hearth may be installed in front of the fireplace The entire structure must be non combusti...

Page 36: ...er the front of the fireplace WARNING Do not use adhesive to secure the facing The high temperatures of the fireplace may cause adhesives to emit odors Use mastic or thin set or other non combustible non odorous adherent to attach the facing NOTE Screws may be used to secure cement board or tile backer to the fireplace Do not penetrate the fireplace more than 1 2 13mm Adhesive Min 5 127mm 20 1 8 5...

Page 37: ...n assembly may be positioned 1 2 to 1 1 2 from the front of the fireplace to allow facing to tuck under the screen assembly Facing thicker than 1 1 2 is not recommeneded If using facing greater than 1 1 2 is used make sure to leave a 1 2 gap above the screen assembly and 1 8 to the sides and below This gap is required to allow for the screen assembly to be removed Standard Position Top View nailin...

Page 38: ...een assembly Each mount is held in place by 3 Philips head screws Before mounting the screen assembly adjust the mounts so that the front edge is flush with the finish material surrounding the fireplace To adjust the mounts loosen the screws slide the mounts to the desired position then tighten the screws Thin Facing 1 2 Top View Max 1 2 12mm Overlap Drywall Fireplace Framing Screen Assembly Mount...

Page 39: ...r Screw Zone When using screws to secure tile board or other non combustible to the front of the fireplace make sure to avoid the area on the front of the fireplace that is painted with the DO NOT DRILL shading Make sure screws penetrate no more than 13mm into the fireplace Do not drill or screw in the marked area ...

Page 40: ...idered a mantel and must meet the mantel requirements Mantel Column Clearances Combustible mantel columns legs require a 0 0mm clearance to the side of the fireplace they must be to the side of the fireplace Non combustible mantel columns do not have a minimum clearance Maximum Mantel Depth b Mantel Height Above Base a 46 1169mm 0 0 m m 1 2 5 m m 2 5 1 m m 8 2 0 3 m m 7 1 7 8 m m 6 1 5 2 m m 5 1 2...

Page 41: ...ds must extend the full width of the mantel and mantel legs Non Combustible Facing tile marble cement board etc must extend the full width of the mantel Non Combustible Mantel and Legs TOP VIEW Facing from the Header Up may be combustible drywall or non combustible Non Combustible Facing and Non Combustible Backing Material tile marble cement board etc must extend to the header or top of mantel wh...

Page 42: ...elow Adjust the pilot flame if necessary GSB2 Units Only Pilot Flame Inspection see instructions on page 45 The pilot flame should look like the illustration below Adjust the pilot flame if necessary The pilot flame should look like the illustration below Adjust the pilot flame if necessary To adjust the pilot flame turn this screw Clockwise lowers the flame while counter clockwise raises it The p...

Page 43: ...his manual to the home owner for future reference and fully explain operation of this heater For comprehensive operating and maintenance instructions refer to the Owner s Manual ACID WASH WARNING Make sure any masonry that has been treated with acid wash has been properly neutralized this is used primarily with brick faces Acid wash muriatic acid is used to remove excess mortar Burner Air Shutter ...

Page 44: ...pulling outward on the upper portion of the lower trim GSB2 Version MV Version On Off Switch Flame Adjust Knob Optional Blower Dial Shutoff Valve accessible with screen removed Rotate the Control Door Down to Access Controls Battery Tray or Optional Remote Receiver Continuous Intermittent Pilot Switch Pilot Igniter Gas Control Knob On Off Switch Flame Adjust Knob Optional Blower Dial Shutoff Valve...

Page 45: ...not turn from ON to OFF unless the knob is depressed slightly Wait five minutes to let any gas that may have accumulated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until yo...

Page 46: ...g the glass Do not strike or slam the glass Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person 1 Remove the screen trim assembly by lifting the assembly up slightly and tilting it toward you The mounting hooks on the back of the assembly will disengage the fireplace Set the assembly aside...

Page 47: ...he Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions to the right in reverse c Lift the glass frame slightly and attach the lower latches NOTE Make sure the glass frame is all the way in place it should be parallel with the front of the fireplace when installed NOTE You may need to lift the glass frame while re attaching Gla...

Page 48: ...disengaged Follow the directions below to re install the latch if it becomes loose Top of Firebox Hold the latch at an angle and insert it into the slot on the glass frame anchor NOTE this slot may be at a different angle than illustrated Note how the washer on the latch fits behind the flange on the glass frame anchor Glass Frame Anchor Once fully inserted turn the latch until it is upright Latch...

Page 49: ... following the directions below Quantity of Crushed Glass 7 lbs 3 1 Kg 1 Remove the setup pilot cover and the cover plate from the unit to access the pilot assembly underneath Remove the silicone sleeve that is shipped on the spark electrode Re install the cover plate and setup pilot cover Make sure that the setup pilot cover is installed over the pilot assembly before adding glass 2 Spread an eve...

Page 50: ...SB2 Install 3 Make sure the rear and end air channels are free of crushed glass Use a screwdriver to clear this area Make sure the glass is only 1 layer deep on the burner 4 Remove the pilot shield to uncover the pilot once you are finished placing the glass Only one layer thick on burner ...

Page 51: ...al injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit The parts required to convert this appliance to us LP gas are included in the stove pack that was shipped with the app...

Page 52: ...nstallers only Travis Industries 10 16 17 1453 PB 42 MV GSB2 Install 4 Remove the burner It is held in place with 8 screws 1 4 nutdriver 5 Remove the air shutter retainer as shown below It is held in place with 2 screws 1 4 nutdriver ...

Page 53: ...fice until orifice protrudes 15 16 23 8mm indicating full insertion use wrench to secure manifold when re attaching orifice d Look here for the orifice identification Apply thread sealant to the LP orifice prior to installation Use the chart below to identify the correct orifices c Remove the manifold gasket note orientation the larger side goes downwards REPLACE THE GASKET AFTER INSTALLING LP ORI...

Page 54: ... remove the pilot hood b Remove and discard the Natural Gas NG orifice Place the LP orifice in the pilot assembly then replace the pilot hood tightening the pilot hood until it is snug do not over tighten MV Version GSB2 Version a b Natural Gas Orifice 020N LP Propane Orifce 014LP 020N or 018N 014LP 7 16 Wrench a b 7 16 Wrench Natural Gas Orifice 020N LP Propane Orifce 014LP 020N or 018N 014LP ...

Page 55: ...the stock regulator in place see b below Remove the stock regulator and gasket see c below Place the LP regulator in place making sure the pre fitted gasket see c below is in place make sure it is correctly oriented Secure using the screws included with the motor tighten to 25 Lb inches Leak test this area after installation to verify proper installation There is a label on the base of the regulat...

Page 56: ...r front access panel from the fireplace by reaching in behind it and loosening the two wing nuts and 1 screw on each side of the panel that hold it in place see fireplace manual for details Lift up and then out on the panel to remove Lay the panel face down in front of the fireplace 2 On the back side of the panel you removed there be a bracket with two wing nuts Remove the wing nuts and set aside...

Page 57: ...replace and gently lower it to gain access to the back side NOTE There should be enough slack in the attached wires to lower the dashboard to the floor Make sure not to damage any off the attached wires 5 Remove the two wires from the back of the on off switch and connect them to the green and white wires on the back of the receiver polarity does not matter ...

Page 58: ...switch housing while pressing the back of the switch forward through the hole in the dashboard Replace the switch with the included switch blank see pictures below 7 Verify wires are not touching the bottom of the firebox adjust if necessary 8 Install 4AA batteries into the receiver 9 Install 3AAA batteries into the remote 10 Sync the remote with the receiver see syncing instructions on page 59 ...

Page 59: ...eries into the remote see illustration below Receiver Battery Installation Install four AA batteries into the receiver see illustration below You can use the batteries from the battery backup tray on the appliance See the installation instructions for details These batteries power the receiver The batteries also act as a power backup in case the household AC current goes out GSB2 units only ...

Page 60: ...iver will beep 4 times NOTE If power is cut off to the receiver for an extended period of time you may need to re synchronize the remote Direct Fireplace Operation The fireplace may be directly operated from the receiver The three positions are below see Figure 4 ON Fireplace burner turns on regardless of transmitter settings OFF Fireplace burner turns off regardless of transmitter settings REMOTE...

Page 61: ... display has three main sections see below Listen for the Beep Each time you press a button on the transmitter that controls the fireplace a beep will come from the IFC When you change thermostat target settings the IFC will not beep NOTE When the batteries start to get low the IFC will beep intermittently When the batteries are nearly depleted the IFC will no longer beep See Receiver Batteries on...

Page 62: ...l turn the burner on and off to achieve the target temperature see below To adjust the target temperature press the up and down buttons until a suitable temperature is achieved NOTE If the transmitter batteries go dead while in thermostat setting the appliance will shut off after approximately 24 hours ON F OFF ON SMART Look here for the thermostat setting Press the thermostat button to cycle thro...

Page 63: ... Figure 1 Receiver Batteries The receiver will beep periodically when the receiver batteries go low Install four new AA alkaline batteries into the receiver when this occurs see Receiver Battery Installation on page 59 In applications where the appliance is required to provide heat we recommend replacing the batteries before each heating season Display Fahrenheit or Celsius With the system in the ...

Page 64: ... Child Proof Feature The child proof feature disables the control buttons preventing un wanted use of the remote Press both the MODE and UP buttons simultaneously to turn this feature on and off see below HINT This feature is especially useful while using the thermostat setting How to Disable Enable the Thermostat The remote is shipped with the thermostat enabled 1 Remove one battery from the remo...

Page 65: ...n Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Optional Blower Wiring Orange White Piezo Igniter Thermopile Red Thermocouple Copper Co Axial Wire Red Spark Electrode Pilot Hood On Off Switch on fireplace Optional Wall Switch Thermostat or Remote Control Brown ...

Page 66: ...ntrols Wiring errors can cause improper and dangerous operation Blower Hookup Pilot Sensor Appliance Ground Accessory Power Green Orange Yellow Green White Blue Power In Black Red Yellow Black White Green Base Integrated Fireplace Control IFC 3 15A FUSE Red White Green Black AA Battery Tray On Off Switch Rheostat Spark Rod Flame Detect Optional Blower s ThermoDisk Int Continous Pilot Switch ...

Page 67: ...Installation for qualified installers only 67 Travis Industries 10 16 17 1453 PB 42 MV GSB2 Install ...

Page 68: ...ions 6 Installation Options 6 Listing Details 2 Location of Controls 44 LP Conversion Instructions 51 Mantel Column Clearances 40 Mantel Requirements 40 Massachusetts Approval 2 Massachusetts Requirements 8 Minimum Framing Dimensions 13 National Fireplace Institute 2 Overview 2 Packing List 7 Power Outages 64 Raised Fireplaces 9 Recommended Installation Procedure 7 Remote Operation 61 Restrictor P...

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