Travis Industries Lopi Revere ND Owner'S Manual Download Page 3

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Table of Contents

100-01165

4110919

Introduction ...................................................... 2

Important Information ...................................... 2

Installation Options .......................................... 6

Features ............................................................ 6

Heating Specifications ..................................... 6

Dimensions ....................................................... 6

Emissions ......................................................... 6

Planning the Installation .................................. 7

Preparation for Installation .................................... 7

Additional Accessories Needed for Installation ..... 7

Installation Considerations .................................... 7

Fireplace Requirements .................................. 8

Fireplace Altered Tag ....................................... 8

Insert Placement Requirements ..................... 9

Masonry Fireplace Requirements .................. 9

Zero-Clearance (Metal) Fireplace
Requirements ................................................... 9

Hearth Requirements ..................................... 10

Drafting Performance .................................... 10

Insert Rollers .................................................. 10

Leveling Bolt Installation ............................... 10

Block-Off Plate Installation ........................... 11

Insert with Positive Connection ........................... 12

Insert with Direct Connection (Masonry Fireplace)12

Insert with Direct Connection (Z.C. Fireplace) .... 13

Safety Notice .................................................. 14

Before Your First Fire .................................... 14

Verify the Installation ........................................... 14

Curing the Paint .................................................. 14

Over-Firing the Insert .......................................... 14

Opening the Door ........................................... 14

Bypass Operation .......................................... 15

Starting a Fire ................................................. 16

Adjusting the Burn Rate ................................ 17

Approximate Air Control Settings ........................ 17

Ash Removal .................................................. 17

Optional Blower Operation ........................... 18

Re-Loading the Insert .................................... 18

Overnight Burn ............................................... 18

Normal Operating Sounds ............................ 18

Hints for Burning ........................................... 19

Selecting Wood .............................................. 19

Why Dry Wood is Key ......................................... 19

Wood Cutting and Storage .................................. 19

Troubleshooting ............................................. 20

Daily Maintenance (while Insert is in use) ... 21

Remove Ash (if necessary) ................................. 21

Clean the Glass (if necessary) ............................ 21

Monthly Maintenance (while appliance is in
use) .................................................................. 22

Door and Glass Inspection .................................. 22

Creosote - Formation and Need for Removal ..... 22

Yearly Maintenance ....................................... 23

Touch-Up Paint ................................................... 23

Cleaning the Air Duct and Blower (if applicable) . 23

Firebrick and Baffle Inspection ............................ 23

Door Parts ....................................................... 24

Replacing the Glass ............................................ 24

Replacing the Door Gasket ................................. 24

Replacing the Door Handle ................................. 24

Firebox Parts .................................................. 25

Floor and Side Firebrick Removal & Replacement25

Baffle Removal & Replacement .................... 26

Air Tube Removal & Replacement ............... 26

Listing Label ........................................................ 28

Door Shell Installation ................................... 29

Surround Panels ............................................ 32

Rectangular Panels ............................................. 32

Arched Panels (Part # 99300109) ....................... 32

Installation Instructions ....................................... 32

Front Blower (part # 99000128) .................... 34

Switching the Power Cord to the Left Side .......... 34

Front Blower Installation Instructions .................. 34

Summary of Contents for Lopi Revere ND

Page 1: ...future reference SAFETYNOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Copyright 2011 T I 10 00 100 01165 4110919 Listed Tested to U L 1482 ...

Page 2: ... and operation of your new appliance an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Lopi Revere appliance has the same serial number as yours The serial number is stamped onto the label on the back of the appliance This serial number will be needed in case y...

Page 3: ...justing the Burn Rate 17 Approximate Air Control Settings 17 Ash Removal 17 Optional Blower Operation 18 Re Loading the Insert 18 Overnight Burn 18 Normal Operating Sounds 18 Hints for Burning 19 Selecting Wood 19 Why Dry Wood is Key 19 Wood Cutting and Storage 19 Troubleshooting 20 Daily Maintenance while Insert is in use 21 Remove Ash if necessary 21 Clean the Glass if necessary 21 Monthly Maint...

Page 4: ...of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift m...

Page 5: ...ance to cool before carrying out any maintenance or cleaning Over firing the appliance may cause a house fire If a unit or chimney connector glows you are over firing Maintain the door and glass seal and keep them in good condition Do not operate this heater with broken or missing glass Avoid placing wood against the glass when loading Do not slam the door or strike the glass Do not use a grate or...

Page 6: ...72 400 Overall Efficiency Oregon Method 70 4 Maximum Burn Time Up to 10 Hours Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature It is also affected by the quality and moisture level of the fuel Dimensions a Measure side and top clearances from the top plate b Measure front clearances from the stove face Figure 1 Emissions 1 9 Grams per H...

Page 7: ... your insurance company before proceeding with installation Preparation for Installation Check for damage to the exterior of the Insert dents should be reported scratches can be fixed by applying touch up paint Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The insert can be lightened by removing the firebricks and baffle pg 25 replace before operation...

Page 8: ...h 13 1 8 334mm 14 125 359mm f Hearth Depth 26 661mm US 28 712mm CAN 26 661mm US 28 712mm CAN g Hearth Width 40 25 1023mm 40 25 1023mm h Facing Width 50 25 1277mm 48 25 1226mm i Facing Height with mantel shield 47 25 1201mm 39 25 997mm 30 75 782mm N A j Mantel Height with mantel shield 49 25 902mm 41 25 1048mm 42 75 1086mm N A Fireplace Altered Tag Attach the This fireplace has been altered plate t...

Page 9: ...ive connection Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert Chimney height 15 minimum 33 maximum Entire fireplace including chimney must meet local building requirements Zero Clearance Metal Fireplace Requirements Must utilize a positive full reline or direct connection block off plate Must be manufactured by one of ...

Page 10: ... be rolled into position by lifting the front of the insert and pushing it into position see Figure 5 Figure 5 Leveling Bolt Installation Two leveling bolts are pre installed on the insert to allow for proper leveling within the fireplace To access the bolts remove the back corner firebricks and cover plates see Figure 6 a and b The bolts are pre threaded to a weld nut on the base of the insert Us...

Page 11: ...lock off plate to the inside of the firebox Bend the flanges downwards on the template and place it inside the fireplace If the template fits correctly in its planned location go to the next step If it does not make a new template with the appropriate corrections until it fits correctly With the template in place mark the location of the flue see Dimensions This location approximates the center of...

Page 12: ...ble Mantle NOTE This installation may be used with a masonry or zero clearance fireplace The requirements in the section Masonry Fireplace Requirements or Zero Clearance Fireplaace Requirements must be fulfilled prior to installation Flue Liner See the section Insert Placement Requirements for minimum clearances and hearth required Cap prevents water from entering Install a non combustible cover p...

Page 13: ...el chimney connector must Extend 1 past the block off plate Combustible Mantle See the section Insert Placement Requirements for minimum clearances and hearth required Surround Panels NOTE This installation may be used with a masonry or zero clearance fireplace This illustration depicts a zero clearance insert all requirements in the section Zero Clearance Fireplace Requirements must be fulfilled ...

Page 14: ...n dissipate Door Gasket The door gasket might adhere to the paint on the front of the heater Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire Over Firing the Insert This Insert was designed to operate at a high temperature But due to differences in vent configuration fuel and draft this appliance can be operated at an excessive temperature I...

Page 15: ...flue creating more draft When pushed in the smoke goes around the baffle utilizing the secondary combustion and making the heater more efficient When starting or re loading pull the bypass out During normal operation push the bypass in Bypass Pushed In Used for normal operation Bypass Pulled Out Used for starting and re loading Use the included pull tool to operate the bypass rod ...

Page 16: ...e DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Do not place such fuel within space heater installation clearances or within the space required for charging and ash removal If using a fire starter use only products specifically designed for Inserts follow the manufacturer s instructions carefully HOT WHILE IN OPERATI...

Page 17: ...rol may take several minutes to influence the burn rate When making adjustments you may wish to let the Insert burn for 10 minutes to gauge performance Ash Removal Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal If the ashes are d...

Page 18: ...overnight burn 1 Move the air control to high burn and let the insert become hot burn for approximately 15 minutes 2 Load as much wood as possible Use large pieces if possible 3 Let the insert burn on high for 15 minutes to keep the insert hot and then turn the air control to low 4 In the morning the insert should still be hot with embers in the coal bed Stir the coals and load small pieces of woo...

Page 19: ... less creosote Testing Wood Moisture Split wood stored in a dry area will be fully dry within a year This insures dry wood If purchasing wood for immediate use test the wood with a moisture meter Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Why Dry Wood is Key Wet wood when burned must release water stored within...

Page 20: ...ns can negatively affect draft In these cases a small amount of smoke may enter the home Adding more piping or a draft inducing cap may help Insert Does Not Burn Hot Enough Wood is Wet see the section Selecting Wood on page 19 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck Insufficient Draft Chimney height and o...

Page 21: ...hearth to catch ash and protect against scratching 3 Open the doors and scoop the ash into a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages...

Page 22: ...remely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may ...

Page 23: ... and creating odors The optional blower should be vacuumed every year to remove any buildup of dust lint etc Firebrick and Baffle Inspection Use the illustration on page 25 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle Firebricks Check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them Sl...

Page 24: ...event cracking Do not over tighten the glass clips See Door Shell Installation pg 29 for details on removing the door handle and shell NOTE The glass gasket is placed in the grove along the inside perimeter of the door retainer Make sure the glass clip screws are all fully tightened they must be flush with the door retainer for the door shell to install Replacing the Door Gasket The door gasket in...

Page 25: ... 1 91001701 9 Damper Yoke 1 98900376 10 Damper Extension Rod with Pull Ring 1 98900334 11 Brick 9 x 4 5 un cut 18 175 00001 1 98900102 9 12 Brick Cut 9 x 3 5 2 251 00023 13 Brick Cut 9 x 3 687 2 251 00022 14 Brick Cut 9 x 2 2 251 00021 Floor and Side Firebrick Removal Replacement Do not pry firebrick they chip and crack easily Remove the floor firebricks first The side firebricks are removed later...

Page 26: ...onnected from the bypass damper Slide the damper forward and remove The bypass support is removed by sliding it forward and rotating it downwards the bypass holder fits very snug inside the firebox and is very heavy making it difficult to remove The bypass gasket rests on the side and rear air channels Try not to damage it when removing the bypass holder Air Tube Removal Replacement Baffle Firebri...

Page 27: ...r or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in tr...

Page 28: ...28 Listing Label Travis Industries 100 01165 4110919 Listing Label ...

Page 29: ...he directions below 2 Place the door shell face down on a non scratching surface 3 Remove and discard the two set screws pre installed on the bottom of the door shell if applicable Standard Screwdriver Rotate this shaft 1 4 turn clockwise until the door unlatches Swing the door retianer open Remove and discard the shipping latch and nut 9 16 Wrench Shipping Latch Door Retainer 1 8 Hex Wrench ...

Page 30: ...thread the holes 6 revolutions If you pre thread move revolutions it may bottom out and break the head off the screw Remove and retain the screws See the photos below 4 Place the door retainer into the door shell as shown below Door Retainer Door Shell The indent on the door retainer slides into the clip on the door shell on both sides ...

Page 31: ...n the hinges and latch the door 7 Attach the ash lip trim following the directions below 5 16 Nutdriver 9 16 Wrench NOTE in rare cases the door retainer may not line up with the door shell preventing the door handle from lining up correctly To adjust the position horizontally loosen the set screws see step 3 and adjust the door retainer position To adjust vertically remove the retainer and adjust ...

Page 32: ...m the fireplace install the side surround panels see the directions below 40 1 4 32 1 4 24 1 2 Radius 40 3 4 28 3 4 23 1 4 26 1 2 25 3 8 Nutdriver Remove the side convection fronts from the firebox Insert the studs on the convection fronts through the side panels Then insert the studs through the holes on the side of the convection channel Attach the nuts included with the insert to secure the pan...

Page 33: ... top panel and trim following the directions below Install the top panel so the two tabs insert into the joggle clips on the top panel Top Panel L Bracket Double Back Tape Right Side Trim Construct the panel trim Insert one leg of each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim ...

Page 34: ... hole on the left side until the strain relief locks in place Make sure the power cord wires or Molex assembly do not protrude into the opening of the blower Front Blower Installation Instructions 1 Remove the two screws above the air control and beneath the ash lip Place the blower assembly underneath the ash lip and replace removed the two screws Before tightening the screws with a 3 8 nut drive...

Page 35: ...Optional Equipment 35 Travis Industries 100 01165 4110919 ...

Page 36: ... Burning 19 Important Information 2 Insert Placement Requirements 9 Insert Rollers 10 Insert with Direct Connection Masonry Fireplace 12 Insert with Direct Connection Z C Fireplace 13 Insert with Positive Connection 12 Installation Considerations 7 Installation Instructions 31 Installation Options 6 Introduction 2 Leveling Bolt Installation 10 Listing Label 28 Masonry Fireplace Requirements 9 Mont...

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