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Maintenance

© Travis Industries

4080123

100-01174_002

How this Heater Works

This  heater  was  designed  with  safety  as  the  primary  concern.    Many  of  the  components  inside  this
heater  are  for  safety  purposes.    Therefore,  only  certified  gas  service  technicians  should  service  this
heater.

What Turns the Main Burners On and Off

This  heater  uses  a  millivolt  system  to  control  its  operation  (a  millivolt  is  a  very  small  amount  of
electricity).    The  thermopile  and  thermocouple  generate  electricity  when  heated  by  the  pilot
flame.    This  electricity  is  used  to  operate  the  gas  valve.    Without  enough  electricity,  the  gas  valve
will not turn on.  That is why when starting the pilot the gas control knob has to be pressed in long
enough  for  the  thermocouple  to  heat  up  and  generate  enough  electricity.    The  thermopile  provides
power  for  the  ON/OFF  switch,  remote  control,  or  thermostat  (see  the  illustration  below).    Because
the  thermopile  generates  the  electricity  needed  to  turn  the  heater  on  and  off,  this  heater  can  be
operated  when  the  power  is  out  (although  the  blower  will  not  run).

When heated, the thermopile 
generates electricity (a very small 
amount measured in "Millivolts").

This electricity is 
used to operate the 
main burners.

The main burners 
are switched on and 
off using the 
electricity generated 
by the thermopile.  
The ON/OFF switch, 
remote control, or 
thermostat control 
the circuit to the main 
burner.

ON

OFF

MAIN BURNER

TIMER

CLOCK

Cre

ate ed

By

ScottBleakney

What Prevents Gas Buildup

This  appliance  utilizes  a  high-technology  gas  valve  in  conjunction  with  a  pilot  flame  to  ensure  no
gas  builds  up  inside  the  firebox.

The  thermocouple  (next  to  the  pilot)  senses  when  the  pilot  flame  is  lit.    If  the  pilot  flame  goes  out,
this  thermocouple  no  longer  generates  electricity,  causing  the  gas  valve  to  automatically  shut  off
all  gas  to  the  heater,  preventing  the  pilot  from  spilling  gas  into  the  firebox.

Ceramic Glass
The glass in your heater is the most 
durable glass available.  It has been 
tested to be extremely resistant to 
breakage from temperature changes.

Gas Valve
This high-technology valve automatically 
shuts off all gas if it does not receive a signal 
from the thermocouple.  If any component is 
damaged or sensing a malfunction, or if the 
wiring is damaged, it will shut off all gas.

Pilot Flame
The pilot flame is a time-proven 
component that eliminates the possibility 
of gas buildup inside the firebox.

Thermocouple
The thermocouple generates a small 
amount of electricity.  If the pilot flame 
goes out, the gas valve automatically 
shuts off all gas.

External Shut Off Valve
This valve is placed on the gas line 
to shut off gas to the appliance 
during maintenance procedures.

Summary of Contents for DVL Insert EF II

Page 1: ...building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be p...

Page 2: ...rience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other DVL Insert has the same serial number as yours...

Page 3: ...or Removal and Installation 16 Installation Without Surround Panels 18 Surround Panel Installation 18 Installation of the On Off Switch and Rheostat 19 Electrical Connection 19 Finalizing the Installa...

Page 4: ...ne LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame...

Page 5: ...pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer AA AA AA AA This unit is not for use wi...

Page 6: ...to 2 000 600 to 2 000 Maximum BTU Input Per Hour 40 000 40 000 Minimum BTU Output on Low 20 300 19 700 Steady State Efficiency with blowers on Up to 79 3 Up to 81 2 AFUE Annual Fuel Utilization Effici...

Page 7: ...ur insurance company before hooking up this heater The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualif...

Page 8: ...an the fireplace smoke shelf and chimney prior to installation This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Th...

Page 9: ...of the fireplace metal sides etc The metal floor J may be removed to allow additional room for installation of the insert If the floor is removed the insert must be placed directly on the metal base o...

Page 10: ...AAAAA Side Wall Combustible or Non Combustible Mantel Combustible Top Facing AAAA AAAA AAAA Non Combustible Facing Minimum Clearances k l m n x Sidewall to Insert Side Facing Top Facing Mantel Extensi...

Page 11: ...ce Some Arched Artisan Metropolitan and Victorian Lace Faces include old brackets that will not mount to the heater see illustration below For these faces make sure to use the new mounting brackets ei...

Page 12: ...ping during any pressure testing of that system at test pressures in excess of 1 2 psig For pressures under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve Leak test all gas...

Page 13: ...ner when bending it into chimney offsets When installed the vent must meet all of the vent manufacturer s requirements Make sure to order the following 4 UL 441 Gas Liner for Exhaust 3 UL 441 Gas Line...

Page 14: ...r To Access the Restrictor This restrictor is in position 1 factory setting This restrictor is in position 2 Adjustment Bracket To adjust lift up on the adjustment plate and push it back use pliers if...

Page 15: ...Metal Wood Burning Fireplace Inlet Exhaust Re Line AA AAAA AA AA AA A A AA AA AA AA AA AA A A A A A A A A A A A A A A A A A A A A A A A A A A A AA AA AA AA AA AA AA AA AA AA AA AA A A A A A A A A A A...

Page 16: ...lowing page for details 6 Remove any excess slack in the flex line and attach the vent termination 4 AA AA AA AA AA AA AA AA AA AA AA AAAA AA A AA A A A A A A A A A A A A A A A A A A A A A A A A A A A...

Page 17: ...ide the insert into place lining up these guides with the edges of the vent connector A A A A A A A A A A A A A A A A A A A AA A AA A A Push the vent connector rod in lift slightly and line it up so t...

Page 18: ...the holes on the surround panels with the screws included in the surround panel kit b a Run the rheostat wires on off switch wires and power cord through the access hole on the insert 2 Follow the dir...

Page 19: ...switch into the rectangular hole until it locks into place WARNING Make sure the heater is unpluged before installing the rheostat AA AAAA AA AAA AAA AA AA Upper Right of Trim preferred Remove the kn...

Page 20: ...wo below the glass follow the directions shown to the right a Glass Frame Lift the glass frame up and pull it forward to remove NOTE You may need to lift the glass frame while re attaching b Re Attach...

Page 21: ...latch is turned 1 8 turn when disengaged from the unit Follow the directions below to re install the latch if it comes loose Glass Hold the latch at an angle and insert it into the slot on the glass f...

Page 22: ...ew Place the front logs on top of the burner These bolts insert into the holes in the logs AA AA AA AA AA AA AA AA AA AA AA AA AA Place the rear log on the two platforms at the rear of the firebox The...

Page 23: ...AA A A Place the kibbles in a random pattern Make sure to place them over any exposed screws or metal to create a desirable effect Do not place kibbles directly over the burner holes Installing the Ro...

Page 24: ...heck the air shutter following the directions below Air Shutter Adjustment Let the heater burn for fifteen minutes make sure the logs and glass are in place The flames should look like the illustratio...

Page 25: ...AA AA AA AA AA AA AA AA AA AAA AAA AAA AAA A A A AA AA AA AA AA AA AA AA AA AA AA AAA AAA AAA Ghosting Flames Flickering Flames Flickering short flames indicate excessive draft move air shutter to a...

Page 26: ...Knob is located either on the upper right of the surround panels or behind the access panel PIlot Igniter is located under this plate It can only be accessed with the glass removed Blower Knob This kn...

Page 27: ...lated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas...

Page 28: ...N Use this switch to turn the main burner on and off manually After the pilot has been started See the instructions included with the remote for details on operation For systems with wall thermostats...

Page 29: ...ng sound This is the valve opening up and shutting down Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off The appliance will creak with change of temperature Pi...

Page 30: ...stment Contact your dealer 4 Clean the burner especially the burner holes and inspect the following Make sure the burner is not warped cracked or damaged Check the firebox and area around the pilot to...

Page 31: ...er is turned Off One of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the heater See the remo...

Page 32: ...on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER TI M ER CL O CK Cr e at e ed By S...

Page 33: ...R No 46 100 05208 BURNER BOTTOM BRICK LEFT B41 172 01037 ORIFICE BURNER No 55 100 05218 BURNER BOTTOM BRICK RGHT B41 172 01038 PAINT METALLIC BLACK 4oz 100 02401 CNTRL VLV BRKT ASS Y DVL DVS 226 42027...

Page 34: ...34 Safety Label Travis Industries 4080123 100 01174_002 Safety Label The safety listing label is attached to the operating tag chained to the heater near the gas control valve A copy is shown below...

Page 35: ...spheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion...

Page 36: ...sure the burner is fully seated When in place the pilot flame must align directly above the burner holes AAA AAA AAA AAA AA AA AA AAAAA AAAAA AAAAA AAAAA AAAAA AA AA AA A A AA AA AA A A AAAA AAAA AAA...

Page 37: ...1 2 open end wrench to unscrew both orifices Front Burner Orifice Rear Burner Orifice b Manifold Screw the LP orifice in so the orifice shoulder protrudes 5 16 indicating full insertion d 5 16 4 Remo...

Page 38: ...and discard the regulator diaphram spring and center post a b Slotted Screwdriver or T 20 Torx Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs t...

Page 39: ...AAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA...

Page 40: ...AAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAA AA Remove this clip attached to the firebox ceiling both sides A A A A A Replace the...

Page 41: ...screw position the accent light assembly in the same location and attach with the same screw AAAA AAAA AAAA AAAA AAAA Remove this cover plate and gasket a b NOTE Once the light is in place remove the...

Page 42: ...e leading from the rheostat to the remaining wire leading from the accent light Slide the rheostat assembly into place and secure with the included nuts d e Make sure all wiring does not contact the f...

Page 43: ...panel following the directions below Use the larger DVL Insert Bracket Lower Panel Top Clip Use tape to secure the clips to the bracket you may also wedge the clips into place This holds the clips in...

Page 44: ...ty Label 34 Location of Controls 26 Log Set Installation 22 LP Conversion Instructions 36 Maintaining Your Heater s Appearance 30 Mantel Clearances 10 Normal Operating Odors 29 Normal Operating Sounds...

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