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Travis Industries 2003 ROF, Owner'S Manual

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Travis Industries 2003 ROF Owner'S Manual Download Page 11

 Installation 

 

(for qualified installers only)

 

11 

Travis Industries 

4030407

 100-01146 

Some Possible Fountain Enclosures 

 

 

 

CAST CONCRETE BRICKS TILES 

 

Drainage and Air Space Requirements 

Make sure the area surrounding the fountain enclosure has good drainage to keep water from collecting at 
the base of the enclosure, especially near the control area. If drainage is poor, install a drain line and/or 
gravel drain field.

  

 

! 

To insure proper burning characteristics, all enclosures must allow a minimum 6 square 

inches of air flow to the area beneath the fountain.  If using a pedestal on a concrete 

surface, a 1/8” gap between the pedestal and floor will provide adequate air flow (use 

stainless steel washers to elevate the pedestal if necessary). 

 

 

Gas Shutoff Valve

Electrical Supply

 

Slab Installation 

Utilities must be routed underground.  Electrical supply must be protected from inadvertent damage by 
depth of burial or installation in protective conduit – consult your local building code for appropriate 
methods.  The gas supply must have a shut-off valve for the fountain.  See “Gas Line Connection” for 
details.

  

Summary of Contents for 2003 ROF

Page 1: ... installer service agency or the gas supplier FOR YOUR SAFETY IF YOU SMELL GAS Shut off gas to the appliance Do not try to light any appliance Extinguish any open flame Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WA...

Page 2: ...bel plate attached to the appliance This serial number will be needed in case you require service of any type Model 2003 ROF Serial Number Purchase Date Purchased From Owners Name Phone Number Installation Location Mail your Warranty Card Today and Save Your Bill of Sale To receive full warranty coverage you will need to show evidence of the date you purchased your fountain Do not mail your Bill o...

Page 3: ...3 Gas Line Connections 14 Electrical Supply Connections 15 Water Supply Connections 16 Water Overflow Drain Line Connection 17 Control Box Connections 18 Finalizing the Installation Fountain Setup 19 Operation Before You Begin 20 Operating Instructions 20 Maintenance Regular Service Procedure 21 Yearly Service Procedure 21 Filter Cleaning 22 Adjusting Water Spray Height 23 Cleaning The Spray Head ...

Page 4: ...e warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the gas type screw If the end marked LP is screwed into the valve the end with the red band it is for LP The red marking is visible with the plastic end cap in place Ok Contact your local building officials to obtain a permit and information on any installation res...

Page 5: ...ts of the dangers of the fountain Young children should be supervised when they are in the same area as the fountain Do not let children play with the fountain This appliance is not for use with solid fuel Do not use this appliance to cook food Do not place anything on the fountain other than the decorative beads and rocks provided by the manufacturer Electrical supply to fountain must be protecte...

Page 6: ...s Control box with lockout code and key Smart electronic controls with safety logic Automatic ignition system For Outdoor Installation Only Installation Options Above deck in an enclosure Flush to deck Specifications Natural Gas Propane Fuel Gas Usage Per Hour 89 000 BTU 69 000 BTU Electrical Supply 110 VAC 60Hz 3A Weight 150 to 200lb Fully assembled filled with water 60lb Empty with no decorative...

Page 7: ...e requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure best suited for the installation Packing List Propane Conversion Kit Control Box with keys dis assembled Control Box Wire 25ft of 8 Conductor Wire Strain Relief Bushing 7 Spade Connectors for Control Box Wire Ri...

Page 8: ...d Fountain Location In places where the area or enclosure under the appliance is well ventilated and away from electrical sparks or any other potential ignition source This is to allow proper operation of the appliance and to prevent dangerous accumulation of fuel gases in case of a gas leak On a level surface capable of supporting the fountain In places where there is good drainage and proper wat...

Page 9: ...zone of the fountain Keep objects or surfaces you do not want to get wet away from the splash zone of the fountain Splash zone varies with the height of the water spray With a 2ft water spray height the splash radius is approximately 3ft from the fountain With a 1 ft spray height the splash radius is approximately 1ft from the fountain ...

Page 10: ...itable weather resistant materials that can be used to construct the enclosure are treated wood tile bricks stone concrete glass and many more Enclosure construction method and fasteners should also be weather resistant In enclosures with limited service access it is recommenced that additional 6 ft lengths of gas electric and water lines be place inside the fountain With the extra slack in the li...

Page 11: ...eristics all enclosures must allow a minimum 6 square inches of air flow to the area beneath the fountain If using a pedestal on a concrete surface a 1 8 gap between the pedestal and floor will provide adequate air flow use stainless steel washers to elevate the pedestal if necessary Gas Shutoff Valve Electrical Supply Slab Installation Utilities must be routed underground Electrical supply must b...

Page 12: ...ot designed to sustain the weight of heavy objects falling in Damage under these circumstances is not covered by the manufacturer s warranty For best fountain appearance and performance make sure the deck on which the fountain is installed is leveled It is preferred that the appliance be installed above ground and away from potential flood areas If the fountain is installed below grade make sure t...

Page 13: ...fety If a portable propane gas cylinder is used it must be installed in accordance with all local codes if any if not follow ANSI Z223 1 and NFPA 54 88 It should always be handled stored and transported with extreme caution in a secured upright position The propane gas cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transp...

Page 14: ... Minimum 5 8 ID Gas Line Gas Inlet Pressure Standard Input Pressure Natural Gas 7 W C 1 74 kPa Propane 13 W C 2 73 kPa If the pressure is not sufficient make sure the piping used is large enough the supply regulator is adequately adjusted and the total gas load for the residence does not exceed the amount supplied The supply regulator the regulator that attaches directly to the residence inlet or ...

Page 15: ...I protected 110VAC outdoor receptacle An outdoor extension power cord may be required Hard wiring the Ring of Fire 1 Disconnect the electrical supply before proceeding 2 Use a nut drive and remove the two screws holding the junction box cover 3 Loosen the cable clamp holding the power cord 4 Disconnect the connections of the power cord and remove the power cord 5 Insert the power supply cable thro...

Page 16: ...s is the water inlet Insert the poly tubing through the compression nut ferrule and seat included with the Ring of Fire see the illustration below Insert the tubing into the water inlet and hand tighten the compression nut Do not over tighten the compression nut 4 Assemble the water tap fittings and connect the free end of the poly tubing to the fittings Connect the fittings to the water tap 5 Tur...

Page 17: ...n can be left to drain in place Otherwise follow the below instructions to connect a drain line 1 Purchase adequate length of 5 8 water hose so as to locate the outlet of the drain hose away from the immediate area of the fountain in a suitable location 2 Also purchase a 5 8 stainless steel hose clamp to secure the drain hose to the hose barb of the overflow device 3 Connect the hose to the hose b...

Page 18: ...nd without the connector block through one of the holes on the mounting base from the inside Leave 6 slack for the connector block to connect to the control box Install the plastic strain relief over the cable and press it into the mounting base this protects the cable Connect the connector block on the cable to the blcok on the control box Attach the control box to the mounting base NOTE the cont...

Page 19: ...in by following the Operating Instructions on next page SIDE VIEW OF GAS CONTROL MANUAL SHUT OFF VALVE IS AT THE ON POSITION 2 Check the Water Spray Height The spray height is set in the factory at 24 high at the center spray Set the spray height lower for less water splash The water pressure to the spray head and spray ring maybe adjusted by turning their associated control valves See Adjusting T...

Page 20: ...t the lights or fountain may be turned on or off using the buttons 3 To turn on the flame a Make sure the fountain is on b Follow the steps below Light Water Flame Press and Hold the Flame Button Press and Release LIGHT LIGHT WATER Light Water Flame Light Water Flame Release the Flame Button The flame should start If the Ring of Fire was used recently the flame should come on immediately If not it...

Page 21: ...cks and wash them in mild dish detergent Discard any broken beads or rocks 4 Remove the bead grates Clean and flush them 5 Check for water leakage from the tank Patch holes with marine grade silicone sealant after cleaning 6 Drain the fountain following the directions below a Remove the center sprayhead and stem by gently pulling it up b Remove the aluminum grate at the center of the fountain c Re...

Page 22: ...low 12 Fill with clean water after re assembling unit 13 Check the water level Water should fill to or the lower section of the tank Adjust the water float valve as needed See page 24 Adjusting Water Float Valve 14 Check for proper functioning of water level sensor and the overflow fittings and hose Filter Cleaning 1 Gently press in the sides of the filter cage on the pump and slide it away from t...

Page 23: ...alve tabs are a bit stiff and very sensitive Using a pair of pliers make the adjustment easier 7 Turn on the fountain to see the adjustment results Adjust as necessary 8 Replace the all items in reverse order of disassembly NOTE For best flame operation do not direct the fountain streams directly into the burner cavity Cleaning The Spray Head 1 Remove the spray head and stem assembly by gently pul...

Page 24: ...remove the glass beads or rocks from the center grate and put them aside in a container 2 Remove the spray head and stem assembly by gently pulling up until it is completely detached 3 Remove the center perforated aluminum grate The float valve is mounted on the side of the tank Its float should be visible just above the surface of the water 4 Loosen the wing nut 5 Rotate the float upwards to rais...

Page 25: ... air hole with a 8 sheet metal screw 2 There are three holes Seal additional holes to reduce the amount of primary air At Back Under Tub Winterizing The Fountain These procedures only apply to area where the temperature drops below 32F 0C and the possibility of water in the fountain freezing It is also a good idea to follow these procedures if the fountain is not going to be used for a long period...

Page 26: ...Check gas supply to the appliance Check to see if the ON OFF switch lever on the gas control valve is vertical in the ON position See illustrations on page 19 Check for flames on the pilot Check for startup spark ignition clicking noise Check for gas to the pilot Check control pad to fountain connections Check electrical connections This is normal A built in safety feature This is normal A built i...

Page 27: ...d Adjust the water flow Clean the filter See Filter Cleaning instructions Follow the Water Spray Height Adjustment instructions Spray head and spray ring jets plugged Clean the spray head and spray ring Follow the Water Spray Head and Spray Ring Cleaning instructions Wiring Diagram Gas Valve Robert Shaw 20001PERC Brown Hot Blue Common Brown Ground Float Switch Water Temp Switch Ground White Black ...

Page 28: ...NI FLOAT VALVE WITH 1 4 TUBE INLET ADJUSTABLE FLOAT 100 06010 NEOPRENE WASHER 100 06020 OBS per BA 5 8 03 SEE 5102 BURNER INNER SHIELD 210 11191 OBSOLETE 91500561 GLASS BEADS 3 4 dia MULTI 100 06017 ORIFICE S ASS Y RING OF FIRE 226 40023 ORIFICE BURNER 3 16 1 180 BRS HEX 187 100 05220 ORIFICE BURNER No 37 1 180 BRASS HEX 104 dia 100 05204 ORIFICE PILOT 016 100 05216 OUTER SCREEN S ASS Y ROF 220 00...

Page 29: ... unit A clearance extending above the line created from connecting the edge of the unit to a point 3 feet horizontal from the edge and 3 feet vertical If unit is supplied with a self contained LP gas supply system CAUTION The gas pressure regulator provided with this appliance must be used This regulator is set for an outlet pressure of 11 Inches water column when converted for use with LP The gas...

Page 30: ... water or prolonged periods of dampness or condensation c Any damage to the unit or other components due to water or weather damage that is the result of but not limited to improper installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of...

Page 31: ...er orifice bracket Drop the bracket and orifice down Change the Natural gas orifice with the LP orifice the one with a 37 hole It usually has a red mark on it Remove the 3 screws in the burner primary air tube see page 25 3 Remove the plastic cap on the gas type conversion screw on the gas control valve Unscrew the conversion screw Rotate the screw 180 degrees and screw it back into the valve The ...

Page 32: ... Supply Connections 15 Features 6 Filter Cleaning 22 Fountain Setup 19 Gas Line Connections 14 Gas Line Requirements 13 Installation Options 6 Installation Warning 7 Introduction Important Information 2 LP Conversion Instructions 31 Operating Instructions 20 Packing List 7 Regular Service Procedure 21 Replacement Parts List 28 Ring of Fire Placement Requirements 8 Safety Listing Label 29 Safety Pr...

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