Transtech AERO 130 Operator'S Manual Download

Page: 42 / 46

Release 3.0

PAGE 42

Setup

Aero 60/90/130

PAD SUPPORT NOT

IN UP POSITION

Check X6 proximity switch on cylinder.

Check pad support up/down valve

PAD SUPPORT NOT

IN DOWN POSITION

Check X7 proximity switch on cylinder.

Check pad support up/down valve

PAD AT FRONT PROX

STUCK ON

Check XC proximity switch stuck in the on state.

Check prox on cylinder.

PAD AT REAR PROX

STUCK ON

Check XD proximity switch stuck in the on state

Check prox on cylinder.

PAD AT UP PROX

STUCK ON

Check XA proximity switch stuck in the on state.

Check prox on cylinder.

PAD AT DOWN PROX

STUCK ON

Check XB proximity switch stuck in the on state

Check prox on cylinder.

DIAL MOTION NOT

COMPLETED

Check X2 proximity switch. Dial is selected and

installed for the Extra Output1. A complete dial index

consists of Prox X2 starting “on”, then going “off”, and

then back to “on”.

Summary of Contents for AERO 130

Page 1: ...0 Operator s Manual AERO 130 AS OF 2014 Trusted Partner for Your Product Decorating Needs Trans Tech 475 North Gary Avenue Carol Stream IL 60188 Tel 1 630 752 4000 Fax 1 630 752 4467 Email sales itwtr...

Page 2: ...Aero 60 90 130 Release 3 0 PAGE 2 THIS PAGE LEFT BLANK...

Page 3: ...2 3 Connecting to Air Supply 8 2 3 1 Setting Pressure Regulator 9 2 3 2 Flow Controls 9 2 4 Mounting the Machine 10 2 5 Machine Dimensions 11 3 PrinterOperation 13 3 1 Description of Ink Cup Tooling...

Page 4: ...tput 1 27 4 4 9 Cycle Counter 28 4 4 10 Extra Output 2 Setup 29 4 4 11 Setup 3 30 4 4 12 Cycle Delay 31 4 4 13 Batch Count 32 4 4 14 Tape Clean 33 4 4 15 Manual Screen 34 4 4 16 Maintenance 1 Screen 3...

Page 5: ...onsible or liable for indirect or consequential damages resulting from the use of this equipment The information contained in this manual is subject to change due to improvements in design Though this...

Page 6: ...ting power Disconnect power prior to opening the electrical enclosure Switch the MAIN DISCONNECT off and disconnect the power cord prior to working on the electrical system 1 4 Application Restriction...

Page 7: ...flat surface The guards operating panel and other machine openings must be accessible Ensure adequate area for setup tooling and for storage of parts before and after printing 2 2 Connection to power...

Page 8: ...2 3 Connecting to Air Supply AERO 60 AND 90 I O connections Flow forward Flow backward Flow up Flow down The machine requires clean dry air Minimum requirement 6 bar 85 psi 3 cfm Air connection is to...

Page 9: ...nnection is to quick disconnect adapter included or to 3 8 NPT female thread 2 3 1 Setting Pressure Regulator Adjust system pressure to 6 bar 85 psi by lifting the adjusting knob to unlock then turnin...

Page 10: ...lbs of torque If preferred the machine can also be mounted form beneath using 4 M8 1 25 metric fasteners Torque M8 1 25 fasteners to 17 ft lbs AERO 130 Using the holes marked A in the following drawi...

Page 11: ...Installation Instructions Aero 60 90 130 Release 3 0 PAGE 11 2 5 Machine Dimensions AERO 60 AND 90...

Page 12: ...Installation Instructions Aero 60 90 130 Release 3 0 PAGE 12 AERO 130...

Page 13: ...assembly device AERO 60 and 90 Bill of Materials for Ink Cup Assembly No Description Part number Aero 90 Part number Aero 60 1 Setup Table 9901 30 001 9901 31 001 2 ExpressLiner std tall 9260 10 004...

Page 14: ...ing proceed as described in the following instruction 1 Insert both MAGNETIC CUP CLAMPS 4 with the top down into the SETUP TABLE 1 Tighten thumb screws snuggly to retain clamps 2 Place the ExpressLine...

Page 15: ...n the bottom With side guard open slide the assembly into the Aero Pad Printer 8 Close the clamping lever move counterclockwise to clamp the ink cup Verify that the clamping fingers are properly engag...

Page 16: ...e machine clamping screw clockwise to lift the clamping fingers clear of the HOLD DOWN RING 3 If the machine has been assembled for an extended period of time accumulation of ink may inhibit the remov...

Page 17: ...ed with the clich and clamped with the CLAMPING TOOL 4 in the SETUP TABLE 1 as shown in illustration 2 3 If stored separately place the ink cup in the protective plastic container Rotate the cup frequ...

Page 18: ...Release 3 0 PAGE 18 Operating Controls Aero 60 90 4 Operating Controls 4 1 Description of the Operating Panel...

Page 19: ...en stroke Move slide down to lengthen stroke Tighten lock screw after making adjustment Flow controls Adjust the speed of the pad ram Adjust the speed of the pad slide Loosen the lock ring Turn knurle...

Page 20: ...Release 3 0 PAGE 20...

Page 21: ...Release 3 0 PAGE 21 Setup Aero 60 90 130 4 4 Setup 4 4 1 Boot Up Screen Normal Boot up screen after power on Touch screen or push Foot Pedal to jump to Main screen...

Page 22: ...ingle Cycle to select Auto Cycle mode Auto Cycle selected Touch Auto Cycle to select Single Cycle mode Touch Doctor Mode to select Doctor mode After cycle mode is selected press Cycle Start Press the...

Page 23: ...to the MAINTENANCE screen Before the Maintenance screen is displayed a valid password must be entered If the password entered is correct then the Maintenance screen will be displayed Note Maintenance...

Page 24: ...NT PAD DELAY screen Touch REAR DELAY button to jump to the REAR PAD DELAY screen Touch to increase the number of prints per cycle in Single Cycle mode from 1 to 4 Pressing again after 4 will return to...

Page 25: ...cause a stall on part condition Touch Main Button to jump back to the MAIN screen Touch arrow button to jump to the previous screen 4 4 6 Rear Pad Delay REAR PAD DELAY UP causes printer to stop in the...

Page 26: ...ch arrow button to jump to the previous screen 4 4 7 Setup 2 Touch EXTR OUT1 button to jump to the EXTRA OUTPUT1 screen Touch CYCLE COUNT button to jump to the CYCLE COUNT screen Touch EXTR OUT2 butto...

Page 27: ...rotary fixture position For example position slide to print the image on one section of the part and then pick up and print the same image of a 2nd section of the part with one foot switch activation...

Page 28: ...ease 3 0 PAGE 28 Setup Aero 60 90 130 4 4 9 Cycle Counter Touch to RESET current cycle count value to 0 Touch Main Button to jump back to the MAIN screen Touch arrow button to jump to the previous scr...

Page 29: ...utput Y1 turns on at the completion of the print cycle for the duration selected in the Pulse Length Output Y1 turns off at the start of the print cycle for the duration print cycle and then remains o...

Page 30: ...button to jump to the CYCLE DELAY SETUP screen Touch BATCH COUNT button to jump to the BATCH COUNT SETUP screen Touch TAPE CLEAN button to jump to the TAPE CLEAN SETUP screen Touch Main Button to jump...

Page 31: ...r at the end of its print cycle after the preset time delay has occurred in Auto mode Touch to enter the value of the delay between cycles Touch Main Button to jump back to the MAIN screen Touch arrow...

Page 32: ...d to indicate BATCH count achieved To reset and start the printer the BATCH COUNTER will need to be reset Press the ON OFF button to disable enable BATCH COUNTER Press the RESET button to rest the BAT...

Page 33: ...ee tape cleaner manual for further details Press the cell to display a numeric keypad Enter a preset value which will be the length of time added to the Pad Down on Tape Tongue sensor before the pad r...

Page 34: ...crement in JOG mode 2 The PAD DELAY is not active in JOG mode The printer completes one step of the printer cycle each time the Step button is pressed The pad ram will complete one down up cycle each...

Page 35: ...is option should not be selected the button should display light Tape Cleaner activates an NPN output Y4 sinking on pin 7 when the tape cleaner goes into the machine clean position Tape Clean In and t...

Page 36: ...t is sensed during the start activation A P inside of a frame will appear on the Main Screen whenever a part is sensed Touch to select this option if Extra Output 2 is installed The button will displa...

Page 37: ...Screen Touch INPUT button to jump to the INPUTS screen Touch OUTPUT button to jump to the OUTPUTS screen Touch STATUS button to jump to the STATUS screen Touch Main Button to jump back to the MAIN scr...

Page 38: ...isplayed on screen Touch Main Button to jump back to the MAIN screen Touch arrow button to jump to the previous screen 4 4 20 Outputs Displays the current status of the PLC outputs Note When input is...

Page 39: ...elease 3 0 PAGE 39 Setup Aero 60 90 130 4 4 21 Status Displays the current status of the PLC program Touch Main Button to jump back to the MAIN screen Touch arrow button to jump to the previous screen...

Page 40: ...4 4 22 Alarms Note Correct the fault causing condition and then press reset fault button Press the Reset button to clear displayed alarms Once the alarms are clear the screen will return to green Touc...

Page 41: ...up proximity switch Check front proximity switch Check up down valve Check pad forward back valve TAPE CLEANER POS TIMEOUT Check tape cleaner proximity switches on cylinder Check tape cleaner in out v...

Page 42: ...state Check prox on cylinder PAD AT REAR PROX STUCK ON Check XD proximity switch stuck in the on state Check prox on cylinder PAD AT UP PROX STUCK ON Check XA proximity switch stuck in the on state C...

Page 43: ...BLACK 25 PIN CONNECTOR TO EXTERNAL BOX BLACK X0 X1 X2 X3 X4 X5 X6 X7 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 No Connection BROWN BROWN BROWN 1 4 7 2 3 5 6 13 14 20 19 18 17 16 15 9 12 8 10 11 25 24 23 22 21 Y0 Y7 X0...

Page 44: ...Release 3 0 PAGE 44 2013 RS Initial Release A 9901 80 000 2 A 02 AERO 60 90 130 2014 Rich Schulz Electrical Schematic 9901 02 1 1 1 2 1 2 1 2 12 11 22 21 2014 RS X8 6 13 changed B...

Page 45: ...Release 3 0 PAGE 45 6 Pneumatics Schematics 6 1 Version AERO 60 90 3 12 13 RS Initial Release A 9901 90 000 1 A 01 Standard 3 12 2013 RS Pneumatics Aero 60 90 9901 01 1 1...

Page 46: ...Release 3 0 PAGE 46 6 2 Version AERO 130 3 12 13 RS Initial Release A 9902 90 000 1 A 01 Standard 3 12 2013 RS Pneumatics Aero 130 9902 01 1 1...

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