background image

Page  8

Sequence of Operation

GENERAL

Operation of the unit heating and cooling cycles is automatic for

HEAT

 and 

COOL

 functions. (The optional automatic changeover

thermostat, when in the 

AUTO 

position, automatically changes

to heat or cool with sufficient room temperature change.) The fan
switch can be placed in either the 

ON

 position, causing continu-

ous evaporator (indoor) fan operation, or the 

AUTO 

position

causing fan operation to coincide with heating or cooling run
cycles. Continuous fan mode during cooling operation may not be
appropriate in humid climates. If the indoor air exceeds 60%
relative humidity or simply feels uncomfortably humid, it is
recommended that the fan only be used in the AUTO mode.

COOLING MODE

(NOTE: 

TSH

 & 

TSC

 are contacts internal to the indoor thermo-

stat.)

With the disconnect switch in the 

ON

 position, current is sup-

plied to the compressor crankcase heater and control trans-
former. (The outdoor fan relay 

(ODF)

 relay is energized through

normally closed contacts on the defrost timer control 

(DFC)

 on

the 460V and 600V units only.) The cooling cycle is enabled
through the low voltage side of the control transformer to the 

“R”

terminal on the indoor thermostat. With the system switch in the

AUTO

 position and 

TSC-1 

contacts closed, power is supplied to

the 

“O”

 terminal on the indoor thermostat to the switchover

valve coil 

(SOV)

. This energizes the switch-over valve 

(SOV)

and places it in the cooling position (it is in the heating position
when not energized).

When the indoor temperature rises 1-1/2 degrees, 

TSC-2 

con-

tacts close, supplying power to the 

“Y” 

terminal on the indoor

thermostat, and to the compressor contactor 

(CC)

. This starts

the outdoor fan motor and compressor. The 

TSC-2

 contacts also

provide power to the 

“G” 

terminal which provides power to the

fan relay 

(F) 

starting the indoor fan motor.

HEATING MODE

With the disconnect switch in the 

“ON”

 position, current is

supplied to the compressor crankcase heater and control trans-
former. (The outdoor fan relay 

(ODF)

 is energized through

normally closed contacts on the defrost timer control 

(DFC)

 on

the 460V and 600V units.) Starting at the 

“R”

 terminal on the

indoor thermostat, current goes through the system switch
(which is in 

“AUTO”

 position) to the 

TSH-1

 contacts. When

closed, these contacts supply power to terminal 

“Y”

 on the indoor

thermostat as well as to the heating anticipator. The switch-over
valve will not energize because of the high resistance of the
heating anticipator in the thermostat. Power is provided from

“Y”

  to the compressor contactor 

(CC)

 which starts the outdoor

fan motor and compressor. The indoor thermostat contact 

TSH-

1

 also provides power to 

“G”

 terminal on the indoor thermostat

energizing the fan relay 

(F)

, which starts the indoor fan motor

SUPPLEMENTARY HEAT
The supplementary electric heat 

is brought on when the

indoor temperature drops 1-1/2 degrees below the thermostat
setting. 

TSH-2

 contacts close providing power to the 

“W”

 termi-

nal on the indoor thermostat and to the supplementary heater
control circuit. 

NOTE: 

The fan

 

relay

(F)

 must have been ener-

gized. An outdoor thermostat may have been added to disallow
the second stage (if provided) of electric heat above a selected
outdoor temperature. If the outdoor temperature falls below the
setting on the outdoor thermostat, this additional heater stage

will come on. When the outdoor air temperature rises, and the
outdoor T-stat setpoint is reached, the system will revert back to
first stage electric heating.

When the indoor ambient is satisfied, 

TSH-2 

contacts will open

and the unit will revert back to the compressor only heating
mode and then off. For 

emergency heat 

(use of supplementary

electric heat only), an emergency 

(EMERG)

 heat switch is

provided within the thermostat. When placed in the emergency
heat position, it will disable the compressor, bypass the outdoor
thermostats, if provided, and engage the supplementary electric
heaters and indoor fan.

DEMAND DEFROST OPERATION

During the heating cycle, the outdoor coil may require a defrost
cycle which is determined by the demand defrost control 

(DFC)

.

This control continuously measures the outdoor coil tempera-
ture 

(CBS)

 and the outdoor ambient temperature 

(ODS-B)

 and

calculates the difference or delta-T measurement. When the
calculated delta-T is met, the demand defrost control 

(DFC)

opens the circuit to the outdoor fan motor 

(ODM)

 and energizes

the switch-over valve 

(SOV)

, placing the unit in the cooling mode

to defrost the outdoor coil

On SCROLL bearing units only, the

control will stop the compressor for a minimum of thirty (30)
seconds)

. The outdoor coil temperature sensor 

(CBS) 

 termi-

nates the defrost cycle, or times off after  twelve minutes in
defrost, the 

(DFC)

 energizes the outdoor fan motor 

(ODM) 

 and

fifteen seconds later de-energizes the 

(SOV)

, which returns the

unit to the heating mode. Supplementary electric heat, if pro-
vided, is brought on to control indoor temperature during the
defrost cycle.

ICM FAN MOTOR ADJUSTMENTS (WCH048, 060F ONLY)

If the airflow needs to be increased or decreased, see the Airflow
Table in the Service Facts. Information on changing the speed of
the blower motor is in the Blower Performance Table.

Blower speed changes are made on the ICM Fan Control mounted
in the control box. The ICM Fan Control controls the variable
speed motor.

There is a bank of 8 dip switches (See Figure 5), located at the
upper left side of the board. The dip switches work in pairs to
match the cooling/heat airflow (CFM/TON), Fan off-delay op-
tions, and electric heat airflow adjustment. The switches appear
as shown in Figure 5.

5

ICM FAN CONTROL

CFM 
SELECTION
LIGHT 

DIP 
SWITCHES

Summary of Contents for WCH024C1

Page 1: ... conducting electri cal current are grounded If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and properly fastened ALL phases of this installation must comply with NATIONAL STATE and LOCAL CODES These instructions do not purport to cover all variations in systems nor to provide for eve...

Page 2: ...ade to deflect the warm discharge air from under the overhang See Figures 1 2 and 5 The unit must also be situated to permit easy and unrestricted access for service Install internal accessories to the unit at the shop if practical Position the unit so roof run off water does not pour directly onto the unit CAUTION MUST ALWAYS BE TAKEN TO AVOID PER SONAL INJURIES AND OR DAMAGE TO THE EQUIPMENT In ...

Page 3: ...1 INSTALLATION SERVICE CLEARANCE BACK 48 0 LEFT SIDE 24 0 RIGHT SIDE 36 0 TOP 36 0 MODEL APPROX CORNER WTS LBS TOTAL WEIGHT LBS COIL DIMENSION in W1 W2 W3 W4 A B WCH024C 79 73 63 68 282 14 16 WCH030C 80 71 62 70 284 14 16 WCH036C 83 75 66 73 297 14 16 WCH042C 84 79 72 77 312 20 16 ...

Page 4: ...d Clearances WCH048 060F Outline 1 INSTALLATION SERVICE CLEARANCE BACK 48 0 LEFT SIDE 24 0 RIGHT SIDE 36 0 TOP 36 0 MODEL APPROX CORNER WTS LBS TOTAL WEIGHT LBS W1 W2 W3 W4 WCH048F 128 128 97 97 447 WCH060F 115 115 114 114 457 ...

Page 5: ...d The pad must not contact the structure Be sure the outdoor portion of the supply and return air ducts are as short as possible The installation should proceed as follows The unit must be isolated with mounting pads The mounting pads must provide a minimum of 1 4 clearance beneath the unit to permit air circulation and prevent corrosion of the base See Figure 3 Attach the supply and return air du...

Page 6: ...RNING TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL SHOCK OR CONTACT WITH MOVING PARTS LOCK UNIT DISCONNECT SWITCH IN OPEN POSITION BEFORE SERVICING UNIT Do not short thermostat wires since this will damage the control transformer Recommended wire sizes and lengths for installing the unit thermostat are provided in Table 1 Thermostat Wire Size and Maximum Length The total resistance of these low vo...

Page 7: ...perature The outdoor fan motor compressor and evaporatorfan motor will oper ate automatically Start Up Operating Pressures After the unit has operated in the cooling mode for a short time install pressure gauges on the gauge ports of the discharge and suction line valves Check the suction and discharge pressures and compare them to the normal operating pressures provided in the unit s SERVICE FACT...

Page 8: ... fan relay F which starts the indoor fan motor SUPPLEMENTARY HEAT The supplementary electric heat is brought on when the indoor temperature drops 1 1 2 degrees below the thermostat setting TSH 2 contacts close providing power to the W termi nal on the indoor thermostat and to the supplementary heater control circuit NOTE The fan relay F must have been ener gized An outdoor thermostat may have been...

Page 9: ...y dry before re installing them in the unit Replace permanent filters annually if washing fails to clean them or if they show signs of deterioration Use the same type and size as was originally installed Outdoor Coil Unfiltered air circulated through the unit s outdoor coil can cause the coil s surface to become clogged with dust dirt etc To clean the coil stroke the coil surface with a soft brist...

Page 10: ...door ambient temperature with a sensor located outside the outdoor coil A second sensor located on the outdoor coil is used to measure the coil temperature The difference between the ambient and the colder coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and relative capacity of the heat pump system By measuring the change ...

Page 11: ...nsor 2 Does OD fan cycle off in defrost N Replace defrost control 3 Windy weather preventing normal termination 7 Defrost initiates on approximately 15 25 minute intervals Be sure OD coil is clean N Complete Check 2 1 Coil sensor open or reading a very high resistance Y Replace coil sensor 2 Ambient sensor reading less than normal N Complete Check 3 Y Replace ambient sensor 3 OD fan off in defrost...

Page 12: ...ally this limited warranty will not apply unless the packaged unit is 1 installed by a licensed or qualified HVAC technician 2 applied and installed in accordance with the manufacturer s recommendations and its Installer s guide and 3 in compliance with all industry standards national state and local codes This limited warranty does not cover failure of your packaged unit if it is damaged while in...

Page 13: ...antor shall not be obligated to pay for the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective This limited warranty does not apply if the packaged unit was purchased direct i e from internet websites or auctions on an uninstalled ba ...

Page 14: ...record the following information to ensure your product registration process is quick and easy Packaged Unit Serial Number_____________________________________________________ Packaged Unit Model Number_____________________________________________________ Date of Installation______________________________________________________________ Dealer_______________________________________________________...

Reviews: