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Page  7

Start-Up

Pre-Start Quick Check List

•Is the unit properly and securely located and level with the

proper clearance?

•Is the ductwork correctly sized, run, taped, insulated and

weatherproofed with the proper unit arrangement?

•Is the condensate line properly sized, run, trapped, and

pitched?  Does it drain freely?

•Is the filter of the correct size and number?  Are the supply

and return registers unobstructed?

•Is the wiring properly sized and run according to the Unit

Wiring Diagram, Figures 5 and 6?

•Is the power supply correct for the unit's requirements?

•Are all wiring connections, including those in the unit itself,

tight?

•Is the thermostat well located, level, correctly wired, and

accurately adjusted?

•Do the outdoor fan and the indoor fan turn free without

rubbing?  Are both fans tight on their shafts?

•Has the indoor blower speed tap been determined and the

proper speed set?  See the Unit Wiring Diagram,Figures 5
and 6.

•Has all work been done in accordance to the applicable local

and national codes?

•Are all cover and access panels in place to prevent air loss

and to protect against safety hazards?

•Have all tools and debris around, on top of, and under the

unit been removed?

Starting the Unit In the Cooling Mode

IMPORTANT:

  Before starting the system in the cooling

cycle, turn the thermostat switch to "OFF" and close the
unit disconnect switch.  This procedure energizes the
compressor crankcase heat (if equipped) thereby vapor-
izing any liquid HCFC-22 in the crankcase.   This is a
precaution against foaming at start-up which could dam-
age the compressor.  Allow the heat to operate for a
minimum of eight (8) hours.
The WCH048-060F units do not have sump heat as shipped.

NOTE: 

 The crankcase heater is a field installed option on

some models.

NOTE: 

 See the section on "Sequence of Operation" for a descrip-

tion of the cooling operating sequence.

•To start the unit in the cooling mode, set the thermostat

system switch to 

COOL

.  Move the thermostat

COOL

 in-

dicator to a setting below room temperature. The outdoor
fan motor, compressor, and evaporatorfan motor will oper-
ate automatically.

Start-Up

Operating Pressures

After the unit has operated in the cooling mode for a short time,
install pressure gauges on the gauge ports of the discharge and
suction line valves.  Check the suction and discharge pressures
and compare them to the normal operating pressures provided in
the unit's 

SERVICE FACTS.

Voltage

With the compressor operating, check the line voltage at the
unit.  The voltage should be within the range shown on the unit
nameplate.  If low voltage is encountered, check the size and
length of the supply line from the main disconnect to the unit.
The line may be undersized for the length of the run.

Cooling Shut Down

•Place the system selector switch in the 

OFF

 position

o r

reset the thermostat at a setting above the room tempera-
ture.

•Do not de-energize the main power disconnect except

when the unit is to be serviced.  Power is required to
keep the compressor crankcase heat (if equipped) energized
and boil off refrigerant in the compressor.

Starting the Unit in the Heating Mode

NOTE:

  See the section on "Sequence of Operation" for a descrip-

tion of the heating operating sequence.

•Check to make sure that all grilles and registers are

open and all unit access doors are closed before start-up.

•To start the unit in the heating mode, set the thermo-stat

system switch to

 HEAT.

  Move the thermostat

HEAT

 in-

dicator to a setting above room temperature

and place

the fan switch in the 

AUTO

 or 

ON

 positions.

The indoor

fan motor will operate automatically.

•The thermostat must provide a 

"G"

 signal for fan  operation.

If using an auto changeover thermostat, see Figures 5 and
6 for the appropriate connections.

Heating Shut-Down

•Place the system selector switch to the 

OFF

 position

o r

place the heating selector lever at a setting below the room
temperature.

The following warning complies with State of California law, Proposition 65.

 

WARNING:

 

This product contains

fiberglass wool insulation! 

Fiberglass dust and ceramic

fibers are believed by the State of California to cause
cancer through inhalation. Glasswool fibers may also
cause respiratory, skin, or eye irritation.

Summary of Contents for WCH024C1

Page 1: ... conducting electri cal current are grounded If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and properly fastened ALL phases of this installation must comply with NATIONAL STATE and LOCAL CODES These instructions do not purport to cover all variations in systems nor to provide for eve...

Page 2: ...ade to deflect the warm discharge air from under the overhang See Figures 1 2 and 5 The unit must also be situated to permit easy and unrestricted access for service Install internal accessories to the unit at the shop if practical Position the unit so roof run off water does not pour directly onto the unit CAUTION MUST ALWAYS BE TAKEN TO AVOID PER SONAL INJURIES AND OR DAMAGE TO THE EQUIPMENT In ...

Page 3: ...1 INSTALLATION SERVICE CLEARANCE BACK 48 0 LEFT SIDE 24 0 RIGHT SIDE 36 0 TOP 36 0 MODEL APPROX CORNER WTS LBS TOTAL WEIGHT LBS COIL DIMENSION in W1 W2 W3 W4 A B WCH024C 79 73 63 68 282 14 16 WCH030C 80 71 62 70 284 14 16 WCH036C 83 75 66 73 297 14 16 WCH042C 84 79 72 77 312 20 16 ...

Page 4: ...d Clearances WCH048 060F Outline 1 INSTALLATION SERVICE CLEARANCE BACK 48 0 LEFT SIDE 24 0 RIGHT SIDE 36 0 TOP 36 0 MODEL APPROX CORNER WTS LBS TOTAL WEIGHT LBS W1 W2 W3 W4 WCH048F 128 128 97 97 447 WCH060F 115 115 114 114 457 ...

Page 5: ...d The pad must not contact the structure Be sure the outdoor portion of the supply and return air ducts are as short as possible The installation should proceed as follows The unit must be isolated with mounting pads The mounting pads must provide a minimum of 1 4 clearance beneath the unit to permit air circulation and prevent corrosion of the base See Figure 3 Attach the supply and return air du...

Page 6: ...RNING TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL SHOCK OR CONTACT WITH MOVING PARTS LOCK UNIT DISCONNECT SWITCH IN OPEN POSITION BEFORE SERVICING UNIT Do not short thermostat wires since this will damage the control transformer Recommended wire sizes and lengths for installing the unit thermostat are provided in Table 1 Thermostat Wire Size and Maximum Length The total resistance of these low vo...

Page 7: ...perature The outdoor fan motor compressor and evaporatorfan motor will oper ate automatically Start Up Operating Pressures After the unit has operated in the cooling mode for a short time install pressure gauges on the gauge ports of the discharge and suction line valves Check the suction and discharge pressures and compare them to the normal operating pressures provided in the unit s SERVICE FACT...

Page 8: ... fan relay F which starts the indoor fan motor SUPPLEMENTARY HEAT The supplementary electric heat is brought on when the indoor temperature drops 1 1 2 degrees below the thermostat setting TSH 2 contacts close providing power to the W termi nal on the indoor thermostat and to the supplementary heater control circuit NOTE The fan relay F must have been ener gized An outdoor thermostat may have been...

Page 9: ...y dry before re installing them in the unit Replace permanent filters annually if washing fails to clean them or if they show signs of deterioration Use the same type and size as was originally installed Outdoor Coil Unfiltered air circulated through the unit s outdoor coil can cause the coil s surface to become clogged with dust dirt etc To clean the coil stroke the coil surface with a soft brist...

Page 10: ...door ambient temperature with a sensor located outside the outdoor coil A second sensor located on the outdoor coil is used to measure the coil temperature The difference between the ambient and the colder coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and relative capacity of the heat pump system By measuring the change ...

Page 11: ...nsor 2 Does OD fan cycle off in defrost N Replace defrost control 3 Windy weather preventing normal termination 7 Defrost initiates on approximately 15 25 minute intervals Be sure OD coil is clean N Complete Check 2 1 Coil sensor open or reading a very high resistance Y Replace coil sensor 2 Ambient sensor reading less than normal N Complete Check 3 Y Replace ambient sensor 3 OD fan off in defrost...

Page 12: ...ally this limited warranty will not apply unless the packaged unit is 1 installed by a licensed or qualified HVAC technician 2 applied and installed in accordance with the manufacturer s recommendations and its Installer s guide and 3 in compliance with all industry standards national state and local codes This limited warranty does not cover failure of your packaged unit if it is damaged while in...

Page 13: ...antor shall not be obligated to pay for the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective This limited warranty does not apply if the packaged unit was purchased direct i e from internet websites or auctions on an uninstalled ba ...

Page 14: ...record the following information to ensure your product registration process is quick and easy Packaged Unit Serial Number_____________________________________________________ Packaged Unit Model Number_____________________________________________________ Date of Installation______________________________________________________________ Dealer_______________________________________________________...

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