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RTWB-SVN01B-E4

15

Installation Mechanical

Water pressure gauges and
thermometers

Install field-supplied thermometers
and pressure gauges (with
manifolds, whenever practical) as
shown in Figure 7. Locate pressure
gauges or taps in a straight run of
pipes -avoid placement near elbows-
. Be sure to install the gauges at the
same elevation on each shell if the
shell has opposite-end water
connections.

To read manifolded water-pressure
gauges, open one valve and close
the other (depending upon the
reading desired). This eliminates
errors resulting from differently
calibrated gauges installed at
unmatched elevations.

Water-pressure-relief valves

Install pressure-relief valves in both
evaporator and condenser systems.
Failure to do so could result in shell
damage.  

Install water-pressure-relief valves in
one of the condenser and one of the
evaporator water box drain
connections or on the shell side of
any shutoff valve. Water vessels with
close-coupled shutoff valves have a
high potential for hydrostatic
pressure buildup with a water
temperature increase. Refer to the
applicable regulation for relief-valve
installation guidelines.

Flow sensing devices

Use field-provided flow switches or
differential pressure switches with
pump interlocks to sense system
water flow. Flow switch locations are
schematically shown in Figure 7.

To provide chiller protection, install
and wire flow switches in series with
the water pump interlocks, for both
chilled-water and condenser-water
circuits (refer to the installation
electrical section). Specific
connections and schematic wiring
diagrams are shipped with the unit.

Flow switches must stop or prevent
compressor operation if either
system water flow drops off
drastically. Follow the
manufacturer's recommendations
for selection and installation
procedures. General guidelines for
flow switch installation are outlined
below.

• Mount the flow switch upright,

with a minimum of 5 pipe
diameters of straight, horizontal
run on each side.

• Do not install close to elbows,

orifices, or valves.

Note:

The arrow on the switch must

point in the direction of the water
flow.

To prevent switch fluttering, remove
all air from the water system.

Note:

The Unit Control Module

provides a 6-second time delay on
the flow-switch input before shutting
down the unit on a loss-of-flow
diagnostic. Contact a qualified
service organization if machine
shutdowns persist.

Adjust the switch to open when
water flow falls below nominal.
Refer to the evaporator and
condenser data table for minimum
flow recommendations. Flow-switch
contacts are closed on proof of
water flow.

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Refrigerant pressure relief-
valve venting

To prevent injury due to inhalation
of R134a gas, do not discharge
refrigerant anywhere. If multiple
chillers are installed, each unit must
have separate venting for its relief
valves. Consult local regulations for
any special relief-line requirements.

All relief-valve venting is the
responsibility of the installing
contractor.

All RTWB units use evaporator,
compressor, and condenser
pressure-relief-valves that must be
vented to the outside of the
building. Relief-valve connection
sizes and location are shown in the
unit submittals. Refer to national
regulation for relief valve vent line
sizing information.

To prevent capacity reduction and
relief-valve damage, do not exceed
vent piping code specifications.

Note:

After being opened once, relief

valves tend to leak.

Summary of Contents for RTWB Helical-Rotary

Page 1: ...RTWB Helical Rotary Chillers 200 to 700 kW Sizes 207 224 RTWB SVN01B E4 Installation Operation Maintenance...

Page 2: ...c refer to national regulation RTWB SVN01B E4 Important Notice American Standard Inc 2001 Refrigerant emission control In respect of the environment all service operation must use recovery systems to...

Page 3: ...mometers Water pressure relief valves Flow sensing devices Refrigerant pressure relief valve venting Thermal insulation Installation Electrical General recommendations Power supply wiring Compressor m...

Page 4: ...tion and maintenance of RTWB units When the unit arrives compare all nameplate data with ordering submittal and shipping information A typical nameplate is shown in Figure 1 Figure 1 Typical unit name...

Page 5: ...r obvious damage to the unit or packing material Inspect the unit for concealed damage as soon as possible after delivery and before it is stored Concealed damage must be reported within 72 hours afte...

Page 6: ...ion of the unit Adaptive Control logic can correct these variables when necessary to optimize operational efficiencies avoid chiller shutdown and keep producing chilled water Compressor unloaders are...

Page 7: ...y and install valves in the water piping upstream and downstream of the evaporator and condenser water boxes to isolate the shells for maintenance and to balance and trim the system Supply and install...

Page 8: ...7 208 210 211 212 214 216 217 218 220 222 224 Evaporator type EG 120 EG 120 EG 140 EG 170 EG 170 EG 200 EG 200 EG 200 EG 250 EG 250 EG 340 EG 340 Condenser type CG 120 CG 120 CG140 CG 170 CG 170 CG 20...

Page 9: ...sulting from an improperly designed or constructed foundation Vibration eliminators Provide rubber boot type isolators for all water piping at the unit Provide flexible conduit for electrical connecti...

Page 10: ...t damage Connect an anti rotation strap between the lifting beam and the compressor before lifting the unit Failure to do so may result in personal injury or death if a lifting cable fails Installatio...

Page 11: ...l panel A vent is provided on the top of the evaporator at the return end Be sure to provide additional vents at high points in the piping to bleed air from the chilled water system Install necessary...

Page 12: ...e components and their general location are given above Entering chilled water piping Air vents to bleed air from system Water pressure gauges with shutoff valves Vibration eliminators Shutoff isolati...

Page 13: ...entage of load on the chiller Nevertheless it is required to maintain a minimum temperature differential of 18 C between the leaving chilled water temperature and the leaving condenser temperature Thi...

Page 14: ...ine or brackish water Figure 9 Cooling device bypass Cooling device bypass is also a valid control method if the chiller temperature requirements can be maintained 1 3 way valve or 2 2 way valves 2 Cu...

Page 15: ...Flow switches must stop or prevent compressor operation if either system water flow drops off drastically Follow the manufacturer s recommendations for selection and installation procedures General g...

Page 16: ...2844 653 408 959 258 279 854 1064 214 1898 1832 2844 653 408 959 258 279 854 1064 216 1898 1832 2844 653 408 959 258 279 854 1064 217 1898 1832 2844 653 408 959 258 279 854 1064 218 2008 1932 2952 59...

Page 17: ...denser water flow L s Condenser Code Pass Number Minimum Water Flow Maximum Water Flow Connection Diameter in CG 120 1 8 4 31 0 5 CG 140 1 9 5 34 9 5 CG 170 1 11 9 43 7 5 CG 200 1 17 0 61 0 5 CG 230 1...

Page 18: ...89 0 90 0 90 0 89 0 89 0 89 0 89 Fuse size 2 80A 100A 125A 60 125 160A 2 160 160 200 2 200 250 200 2 250 2 315 2 315 A 315 315 315 400 400 400 630 630 630 630 800 800 mm 240 240 240 240 240 240 2 300...

Page 19: ...iring in conduit to access opening s on the starter control panel Compressor motor phase sequencing Always verify that proper rotation of the RTWB compressors is established before the machine is star...

Page 20: ...11 Zone temperature sensor 6R3 or ice machine control 6S55 option 6R3 and 6S55 cannot be used together module A9TB1 1 2 12 External chilled water setpoint 4 20 mA or 2 10 V dc with communication inter...

Page 21: ...ls 1UTB3 3 and 4 would be a time clock ambient thermostat building automation system 2 UCM Pump Control Contacts Terminals A1TB4 8 and 9 This output is a set of contacts that will close starting the c...

Page 22: ...YES YES NO 7 2 YES YES YES 8 2 YES NO YES 9 3 YES NO NO 10 3 YES YES NO 11 3 YES YES YES 12 3 YES NO YES Notes MMR Machine Manual Reset CMR Circuit Manual Reset MAR Machine Auto Reset CAR Circuit Aut...

Page 23: ...l run normally when the contact is closed When the contact opens the unit will trip off on a manually resettable diagnostic This condition requires manual reset at the chiller switch on the front of t...

Page 24: ...ce building mode to be reentered until the unit has been switched out of ice building mode open 6S55 contacts and then switched back into ice building mode In ice building the current setpoint will be...

Page 25: ...V dc Current mA Resulting current limit setpoint RLA 2 0 4 0 40 3 0 6 0 50 4 0 8 0 60 5 0 10 0 70 6 0 12 0 80 7 0 14 0 90 8 0 16 0 100 9 0 18 0 110 10 0 20 0 120 Outdoor air temperature sensor This se...

Page 26: ...to the designated shield terminal at the Tracer module 3 Connect leads to terminals 1 and 2 ofTB2 of the module A9 of the UCM to theTracer There is no polarity requirement for the connection 4 At the...

Page 27: ...move and discard all shipping materials Install optional neoprene if required Level the unit and secure it to the mounting surface Unit water piping Flush all unit water piping before making final con...

Page 28: ...or 4 Oil separator 5 Electronic expansion valve 6 Oil cooler option 7 Low pressure switch 8 High pressure switch 9 Solenoid valve 10 Refrigerant charging valve 11 Oil separator draining valve 12 Oil c...

Page 29: ...be connected in the A B C phase sequence to prevent equipment damage due to reverse rotation Fill the evaporator and condenser chilled water circuits Refer to Table 2 for liquid capacities Vent the s...

Page 30: ...erative that L1 L2 L3 in the starter be connected in the A B C phase sequence to prevent equipment damage due to reverse rotation It is important that proper rotation of the compressors be established...

Page 31: ...e of refrigerant is indicated if the operating pressures are low and the subcooling is also low If the operating pressures superheat and subcooling readings indicate a refrigerant shortage gas charge...

Page 32: ...T TI IO ON N Lock the disconnects on the Open position to prevent accidental start up and damage to the system when it has been set up for extended shutdown At least every three months check the press...

Page 33: ...or unusual conditions Monthly maintenance Perform all weekly maintenance procedures Measure and record the system superheat Refer to the Start up procedure paragraph Measure and record the system subc...

Page 34: ...mperature differential between the entering and leaving condenser water and abnormally high condensing temperatures There are two accepted methods of cleaning the condenser tubes as discussed in the f...

Page 35: ...r the unit has been off for 10 minutes move the sight glass up and down until the level can be seen 4 After the level has been determined remove the sight glass and hoses Figure 15 System Oil Specific...

Page 36: ...ies are shown inTable 2 Pressure drop across the oil filter is shown in Figure 13 Oil filter pressure drop is the difference between the two pressure control ports Refrigerant filter change If the tem...

Page 37: ...rigerant oil 7 Install the cover plate and cover plate gasket Periodic Maintenance 8 Install a new copper gasket under the bolt head that had one at time of removal Replace all other bolts and tighten...

Page 38: ...ove the cover and the oil filter element 6 Install the new filter element 7 Coat the new cover gasket with refrigerant oil 8 Install the cover plate and cover plate gasket 9 Install a new copper gaske...

Page 39: ...1 Connect 110 V power to the female stepload solenoid and the male load unload solenoids This must be done to evacuate all of the cavities in the compressor 2 Open all service valves 3 Connect hoses f...

Page 40: ...tion by a specialist in our equipment Regular maintenance ensures that any malfunction is detected and corrected in good time and minimizes the possibility that serious damage will occur Finally regul...

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