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Trane IntelliPak with Symbio 800, Installation, Operation And Maintenance Manual, Page: 1 / 140

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SAFETY WARNING

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment
can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.

September 2022

RT-SVX063G-EN

Installation, Operation, and Maintenance

IntelliPak™ with Symbio™ 800

Commercial Rooftop Air Conditioners

“A” and later design sequence
RA

*20, *25, *30, *40, *50, *55, *60, *70,

*75

Summary of Contents for IntelliPak with Symbio 800

Page 1: ...roperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to the equipment September 2022 RT SVX063G EN Installation Operation and Maintenance IntelliPak with Symbio 800 Commercial Rooftop Air Conditioners A and later d...

Page 2: ... that is used in these service procedures In addition some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants Know the applicable laws and follow them WARNING Proper Field Wiring and Grounding Required Failure to follow code could result in death or serious injury All field wiring MUST be performed by qualified personne...

Page 3: ...nual and following the instructions the risk of improper operation and or component damage will be minimized Note One copy of the appropriate service literature ships inside the control panel of each unit It is important that periodic maintenance be performed to help assure trouble free operation Should equipment failure occur contact a qualified service organization with qualified experienced HVA...

Page 4: ...Wiring 36 Supply Fans 38 Remove Shipping Tie Down 38 O A Sensor and Tubing Installation 39 Refrigeration System 40 Condensate Drain Connections 40 Compressor Crankcase Heaters 41 Gas Heat Units 41 Connecting the Gas Supply Line to the Furnace Gas Train 43 Flue Assembly and Rain Shield Installation 47 Gas Furnace Condensate Drain 47 Electric Heat Units 48 Economizer and Relief Air Damper Adjustment...

Page 5: ...ut Statitrac 73 Discharge Air Temperature Control 73 Multi Zone VAV and Constant Volume Discharge Temperature Units 73 Supply Air Tempering 73 Changeover Input 73 VAV Box Relay Output 73 Discharge Air Reset 74 Duct Static Pressure Control 74 Duct Static Pressure High Limit 74 Space Temperature Control 74 Auto Changeover 74 Space Temperature Control Units 75 Single Zone VAV 75 Constant Volume Space...

Page 6: ...er Control 87 Overrides 87 Local Stop 87 Emergency Stop 88 External Stop 88 Manual Control 88 Ventilation Override 88 Emergency Override 89 Operating Mode OFF and Normal Operating Modes 90 Heat Cool Capacity Lockouts and Limits 90 Condensate Overflow 91 Filter Status 91 Controls 92 Constant Volume System Controls 92 Constant Volume Zone Panel BAYSENS108 92 Compressor Motor Winding Thermostats 92 C...

Page 7: ...pressor VFD Programming Parameters 131 Microchannel Condenser Coil Repair and Replacement 131 Fall Restraint 131 Symbio 800 Replacement 132 Final Process 132 Wiring Diagrams 134 Warranty and Liability Clause 136 COMMERCIAL EQUIPMENT 20 TONS AND LARGER AND RELATED ACCESSORIES 136 Table of Contents ...

Page 8: ... Zone Temperature 1 Constant Volume Discharge Air Temperature 2 Single Zone VAV Zone Temperature 3 Multi Zone VAV Discharge Air Temperature Digit 15 Dual Supply Fan Direct Drive A 16 5 inch 80 width B 16 5 inch 100 width D 18 2 inch 100 width E 20 0 inch 80 width F 20 0 inch 100 width G 22 2 inch 80 width H 22 2 inch 100 width J 24 5 inch 80 width K 24 5 inch 100 width M 27 0 inch 100 width Digit ...

Page 9: ...t Hot Gas Bypass 0 None 1 Hot Gas Reheat 3 Hot Gas Bypass 4 Hot Gas Reheat Hot Gas Bypass Digit 42 Service Valves A Discharge B Compressor Isolation Suction Discharge Digit 43 Evaporator Coil Drain Pan 1 Galvanized Steel 2 Stainless Steel 3 Galvanized Steel w Condensate Overflow Switch 4 Stainless Steel w Condensate Overflow Switch Digit 44 Power Supply 1 Single Point Digit 45 Unit Mounted Power C...

Page 10: ...e manifold pressure and air rise for the heater is listed on the nameplate Unit Description Each single zone rooftop air conditioner ships fully assembled from the factory An optional roof curb specifically designed for the units is available from Trane The roof curb kit must be field assembled and installed according to the latest edition of the roof curb installation manual Trane Commercial Roof...

Page 11: ... must provide reasonable evidence that the damage did not occur after delivery Repair Notify the appropriate sales representative before arranging unit installation or repair Important Do not repair unit until the damage has been inspected by the carrier s representative Storage Store unit in a level and dry location Use adequate blocking under the base rail If unit is not level and supported adeq...

Page 12: ...nstalling contractor must notify Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane products two weeks in advance of the scheduled disassembly work to coordinate the disassembly and reassembly work Start up must be performed by Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane products Trane or an agent of Trane s...

Page 13: ...ef Fan 2 Yes 1 2 3 4 Panel A B C D F G 268 56 260 64 81 59 90 63 Cartridge E H 287 56 279 64 Barometric Relief 1 Yes 1 2 3 4 Panel A B C D F G 268 56 229 66 Cartridge E H 287 56 248 66 None 0 None 0 Panel A B C D F G 229 66 229 66 Cartridge E H 248 66 248 66 All 1 2 3 Electric Heat Gas Heat No Heat Extended Casing EFX Relief Fan 2 Yes 1 2 3 4 Panel A B C D F G 320 79 312 87 Cartridge E H 339 79 33...

Page 14: ... Panel A B C D F G 316 50 314 15 Cartridge E H 347 50 345 15 Barometric Relief 1 Yes 1 2 3 4 Panel A B C D F G 316 50 277 65 Cartridge E H 347 50 308 65 None 0 None 0 Panel A B C D F G 277 65 277 65 Cartridge E H 308 65 308 65 Electric Heat Gas Heat No Heat Extended Casing EFX Relief Fan 2 Yes 1 2 3 4 Panel A B C D F G 368 70 366 35 Cartridge E H 399 70 397 35 Barometric Relief 1 Yes 1 2 3 4 Panel...

Page 15: ...Panel A B C D F G 316 50 277 65 Cartridge E H 347 50 308 65 None 0 None 0 Panel A B C D F G 277 65 277 65 Cartridge E H 308 65 308 65 Electric Heat Gas Heat No Heat Extended Casing EFX Relief Fan 2 Yes 1 2 3 4 Panel A B C D F G 368 70 366 35 Cartridge E H 399 70 397 35 Barometric Relief 1 Yes 1 2 3 4 Panel A B C D F G 368 70 329 86 Cartridge E H 399 70 360 86 None 0 None 0 Panel A B C D F G 329 86...

Page 16: ...16 RT SVX063G EN Figure 1 20 to 30 ton front view inches 40 28 90 63 27 31 FRONT VIEW 20 30T Dimensional Data ...

Page 17: ...RT SVX063G EN 17 Figure 2 20 to 30 ton left view of sample configuration inches 87 66 40 61 69 33 81 59 38 85 213 00 220 88 LEFT SIDE VIEW 20 30T NO HEAT RELIEF FANS PANEL FILTERS Dimensional Data ...

Page 18: ...18 RT SVX063G EN Figure 3 40 to 55 ton front view inches 27 31 40 28 90 63 FRONT VIEW 40 55T Dimensional Data ...

Page 19: ...ure 4 40 to 55 ton left view of sample configuration inches 79 33 81 59 87 66 300 88 LEFT SIDE VIEW 40 55T ELECT HT CART FILTERS Figure 5 60 to 75 ton front view inches 27 32 40 38 116 13 FRONT VIEW 60 75T Dimensional Data ...

Page 20: ... 75 ton left view of sample configuration inches 79 71 281 88 81 59 87 90 4 52 23 29 41 27 38 63 320 73 LEFT SIDE VIEW 60 75T GAS HEAT BAROMETRIC RELIEF PANEL FILTERS Roof Curb Figure 7 Service clearance 96 96 72 96 Dimensional Data ...

Page 21: ...SVX063G EN 21 Figure 8 Roof curb dimensions inches 18 00 C E OPENING A TOP OF CURB B M K OPENING 16 60 R 1 33 7 00 7 50 S N G 4 01 4 01 F RETURN OPENING L SUPPLY OPENING V U BOTTOM OF CURB Dimensional Data ...

Page 22: ...T FILTER RELFAN 177 75 84 50 33 05 33 63 76 49 23 85 28 50 76 49 58 72 59 12 95 94 94 50 178 07 84 82 118 29 156 03 RX 60 75 T PANEL FILTER 179 99 110 00 3 58 32 12 101 99 3 60 29 50 93 00 111 19 59 12 121 44 120 00 180 31 110 32 RX 60 75 T PANEL FILTER RELFAN 216 48 110 00 38 56 33 63 101 99 3 60 29 50 93 00 111 19 59 12 121 44 120 00 216 80 110 32 RX 60 75 T CART FILTER 198 99 110 00 3 58 32 12 ...

Page 23: ... 5 PLAN VIEW BASE TYPICAL PEDESTAL BASE DETAIL SECT B B 2 x 4 NAILER PEDESTAL BASE SIDE VIEW OF PEDESTAL TYPICAL ROOF CURB BASE DETAIL SECT A A 2 X 4 NAILER GASKET BASE ROOF CURB TYPICAL PEDESTAL BASE DETAIL SECT C C 2 X 4 NAILER 2 X 4 NAILER PEDESTAL LIFTING LUG GASKET 2 X 4 NAILER END VIEW OF PEDESTAL Dimensional Data ...

Page 24: ... Figure 10 Electrical connections inches 6 48 8 06 3 54 OR 4 55 POWER BOX TOP VIEW ELECTRIC MAIN POWER ENTRY REAR ISO VIEW ELECTRIC MAIN POWER ENTRY CONTROL BOX DOOR CONTROL BOX SIDE PANEL ISO VIEW A B CAB ISO VIEW C CAB 8 22 Dimensional Data ...

Page 25: ...B VFD CB PB 18 19 5 25 5 20 25 5 18 5 20 5 26 5 32 PLAN VIEW 20 30T DOOR LAYOUT SUPPLY FAN CONTROL BOX POWER BOX 20 Figure 12 Minimum access clearances 40 to 55 ton OUTSIDE AIR CONTROL BOX SUPPLY FAN CONTROL BOX GAS HEAT CONTROL BOX RELIEF FANS HOOD ECONOMIZER PRE FILTER EVAPORATOR COIL GAS HEAT CONTROL BOX SUPPLY FAN SUPPLY FAN CB VFD CB PB 25 5 19 5 25 5 20 25 5 16 5 20 5 26 5 32 PLAN VIEW 40 55...

Page 26: ...o 75 ton OUTSIDE AIR CONTROL BOX RELIEF FANS HOOD ECONOMIZER PRE FILTER EVAPORATOR COIL FINAL FILTER CONTROL BOX SUPPLY FAN SUPPLY FAN CB VFD PB PLAN VIEW 60 75T DOOR LAYOUT SUPPLY FAN CONTROL BOX POWER BOX 19 5 25 5 20 25 5 20 5 26 5 32 25 5 Dimensional Data ...

Page 27: ...ote For sound consideration cut only the holes in the roof deck for the ductwork penetrations Do not cut out the entire roof deck within the curb perimeter Unit Rigging and Placement WARNING Heavy Object Failure to follow instructions below could result in unit dropping which could result in death or serious injury and equipment or property only damage Ensure that all the lifting equipment used is...

Page 28: ... NA 192 B 40 50 55 RA Yes All 36 NA 202 No All 36 NA 183 RX Yes All 36 165 254 No All 36 165 235 C 60 RA Yes All 36 111 202 No All 36 111 183 RX Yes All 36 165 254 No All 36 165 235 C 70 75 RA Yes High Eflex 36 165 262 Yes Std 36 111 202 No High Eflex 36 165 231 No Std 36 111 183 RX Yes High Eflex 36 165 314 Yes Std 36 165 254 No High Eflex 36 165 283 No Std 36 165 235 Installation ...

Page 29: ... disconnect and unit Properly ground the unit All field installed wiring must comply with NEC and applicable local codes Field Installed Control Wiring Complete the field wiring connections for the variable air volume controls as applicable Note All field installed wiring must comply with NEC and applicable local codes Electric Heat Verify that the power supply complies with the electric heater sp...

Page 30: ...al components perform these tasks Voltage Imbalance Excessive three phase voltage imbalance between phases will cause motors to overheat and eventually fail The maximum allowable voltage imbalance is 2 percent Measure and record the voltage between phases 1 2 and 3 and calculate the amount of imbalance as follows percent Voltage Imbalance where AV Average Voltage V1 V2 V3 Line Voltage Readings VD ...

Page 31: ...than 50 kW MCA 1 25 x LOAD1 LOAD2 LOAD4 1 25 x LOAD3 For units using heaters equal to or greater than 50 kW MCA 1 25 x LOAD1 LOAD2 LOAD4 1 0 x LOAD3 The nameplate MCA value will be the larger of the cooling mode MCA value or the heating mode MCA value calculated above MOP 2 25 x LOAD1 LOAD2 LOAD3 LOAD4 The selection MOP value will be the larger of the cooling mode MOP value or the heating mode MOP...

Page 32: ...8 267 0 15 3 142 0 15 2 103 0 50 Std 2 40 3 267 0 40 3 267 0 19 1 142 0 15 8 103 0 2 45 6 304 0 42 3 304 0 19 8 147 0 17 2 122 0 50 Hi Eff 2 40 3 267 0 40 3 267 0 19 1 142 0 15 8 103 0 2 45 6 304 0 42 3 304 0 19 8 147 0 17 2 122 0 50 Vari Spd 1 a 74 8 NA 63 6 NA 32 5 NA 27 3 NA 2 45 6 304 0 42 3 304 0 19 8 147 0 17 2 122 0 55 Std 4 45 6 304 0 42 3 304 0 19 8 147 0 17 2 122 0 55 Hi Eff 2 40 3 267 0...

Page 33: ...4 2 5 4 5 4 2 7 2 2 55 Std 4 5 4 5 4 2 7 2 2 55 Low Ambient 2 a 5 6 5 6 2 9 2 4 2 5 4 5 4 2 7 2 2 60 Std 6 4 1 4 1 1 8 1 4 60 Low Ambient 2 a 5 6 5 6 2 9 2 4 4 4 1 4 1 1 8 1 4 70 Std 6 4 1 4 1 1 8 1 4 70 Low Ambient 2 a 5 6 5 6 2 9 2 4 4 4 1 4 1 1 8 1 4 75 Std 6 4 1 4 1 1 8 1 4 75 Low Ambient 2 a 5 6 5 6 2 9 2 4 4 4 1 4 1 1 8 1 4 a Variable Speed Fan Table 5 Electrical service sizing data electric...

Page 34: ... Supply Fan Motor 6 pole with out VFD Bypass 1 5 5 6 5 6 3 5 3 7 3 14 1 14 1 4 7 3 7 5 21 0 14 1 8 3 5 0 7 5 41 0 21 0 11 2 11 9 10 41 0 41 0 22 1 16 5 15 52 7 41 0 22 1 16 5 20 52 7 52 7 29 9 27 0 Notes 1 FLA is for individual motors by HP not total unit supply and relief fan HP 2 Supply fans selected under 1 600 RPM will have 6 pole motors Table 7 Electrical service sizing data Relief fan motors...

Page 35: ...eating and cooling modes 20 to 75 tons Nom Tons Digit 2 Unit Function Voltage 200 230 460 575 FLA FLA FLA FLA All All 10 10 4 5 3 5 Table 9 Voltage utilization range Unit Voltage Voltage Utilization Range 200 60 3 180 220 230 60 3 207 253 460 60 3 414 506 575 60 3 WYE 517 633 Installation ...

Page 36: ...G Proper Field Wiring and Grounding Required Failure to follow code could result in death or serious injury All field wiring MUST be performed by qualified personnel Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards To avoid these hazards you MUST follow requirements for field wiring installation and grounding as described in NEC and your local state national elec...

Page 37: ...00 AMP 2 2 0 500 kcmil Note Block size and disconnect size are calculated by selecting the size greater than or equal to 1 15 x Sum of Unit Loads See unit literature for unit load values 250A Disconnect switch wire binding screws The 250A disconnect switch standard and high SCCR installed for main power connection accommodates 4 AWG 350 kcmil wires on the OFF side As shipped from the factory the w...

Page 38: ...n shaft set screw and reposition fan to get correct wheel cone overlap Figure 17 Remove shipping tie downs Tiedown Tiedown Clearance Clearance Figure 18 Shipping tie down Important Do NOT remove electrical ground wire strap Table 11 Supply fan cone overlap measurements Fan Size Cone Width G in Overlap Q in 165 5 18 0 18 182 6 44 0 38 200 7 05 0 41 Table 11 Supply fan cone overlap measurements cont...

Page 39: ...r with slotted mounting bracket b 50 ft tubing c Mounting hardware 2 Install the O A static pressure sensor horizontally to the roof rail at the return end of the unit 3 Remove the dust cap from the tubing connector located below the sensor in the vertical support 4 Attach one end of the 3 16 O D factory provided pneumatic tubing to the sensor s top port Attach the other end of the tubing to the c...

Page 40: ... schematic Refrigeration System Condensate Drain Connections All condensate drain connections must be connected to the evaporator drain connections A condensate trap must be installed due to the drain connection being on the negative pressure side of the fan Install the P Traps at the unit using the guidelines in Figure 22 p 40 Figure 22 Condensate trap installation Post 4 5 2 25 Cleanout Plug Fie...

Page 41: ...er to the LP Converstion Kit RT SVN033 EN for part numbers and installation instructions WARNING Hazardous Gases and Flammable Vapors Failure to observe the following instructions could result in exposure to hazardous gases fuel substances or substances from incomplete combustion which could result in death or serious injury The state of California has determined that these substances may cause ca...

Page 42: ...lar pulsating flame patterns burner rumble and potential flame outages Use a pressure regulator to properly regulate gas pressure DO NOT oversize the regulator Failure to use a pressure regulating device will result in incorrect gas pressure which can cause erratic operation due to gas pressure fluctuations as well as damage the gas valve Oversizing the regulator will cause irregular pulsating fla...

Page 43: ...0 5 42 11 58 60 75 1200 MBh 10 5 13 35 5 42 11 58 Connecting the Gas Supply Line to the Furnace Gas Train Follow the steps below to complete the installation between the supply gas line and the furnace Refer to the following figures for the appropriate gas train configuration 1 Connect the supply gas piping using a ground joint type union to the furnace gas train and check for leaks 2 Adjust the i...

Page 44: ... cubic feet hr and the total length when determining the appropriate gas pipe size 3 Obtain the Specific Gravity and BTU Cu Ft from the gas company 4 The following example demonstrates the considerations necessary when determining the actual pipe size Example A 40 pipe run is needed to connect a unit with a 850 MBH furnace to a natural gas supply having a rating of 1 000 BTU Cu Ft and a specific g...

Page 45: ...75 mm 51 51 51 52 52 52 53 53 350 49 50 50 51 51 51 52 52 52 500 50 51 51 51 52 52 52 53 53 850 a 1 65 mm 52 53 53 53 53 54 54 54 1200 1 9 mm 49 49 50 50 50 51 51 52 Note Orifice sizes required to reduce input ratings by 4 per every 1000 above 2000 per the National Fuel Gas Code Z223 1 a 850 000 Btu Hr at Sea Level input is 737 000 Btu Hr Installation ...

Page 46: ...stage Manual shutoff valve 1 field connection elbow One stage valve on Modulating two stage valve on 2 stage Figure 28 Unit gas trains 250 350 MBh ultra modulating and 500 MBh 2 stage modulating 1 field connection elbow Manual shutoff valve Modulating valve not on 2 stage One stage valves Installation ...

Page 47: ... Installation 1 Locate the flue vent chimney vent elbow and if required the rain shield in the supply fan section of the unit Notes 1 Remove shipping covers prior to installation 2 Refer to installation instructions in RT SVN030 EN for more detailed instructions 2 Install the flue vent elbow onto the inducer motor housing using the provided sealing caulk and screws 3 Install the flue vent chimney ...

Page 48: ...es 3 Close the dampers by hand and tighten the actuator onto the jackshaft 4 Command the dampers to 0 This will cause the actuators to rotate back to zero degrees putting load on the dampers so that they are fully closed at 0 command 5 Put the relief damper position back into Auto mode Outside Air and Return Air Damper Operation The outside air and return air damper linkage is accessible from the ...

Page 49: ...tside air damper position 1 then determine the appropriate pressure increase needed Identify the correct return damper linkage location using Table 20 p 52 Then relocate the return air connecting rod to balance the outside air damper pressure drop against the return static pressure using the procedure starting in Step 10 If no adjustment is necessary proceed to the last step 5 On the outside air d...

Page 50: ...50 RT SVX063G EN Figure 31 Outside air damper 8 BOTTOM VIEW OUTSIDE AIR DAMPERS BOTTOM VIEW RETURN AIR DAMPERS OUTSIDE AIR DAMPERS RETURN AIR DAMPERS 1 2 3 4 5 6 7 9 10 11 14 12 13 Installation ...

Page 51: ... 5 6 20 25 and 30 Ton 4000 0 06 0 07 0 08 0 16 0 24 0 87 6000 0 11 0 14 0 17 0 36 0 60 2 78 7000 0 14 0 21 0 25 0 49 0 83 8000 0 18 0 28 0 35 0 65 1 11 9000 0 22 0 36 0 46 0 83 1 42 10000 0 27 0 45 0 58 1 02 1 78 11000 0 32 0 56 0 72 1 24 2 17 12000 0 37 0 67 0 88 1 48 2 60 13000 0 43 0 80 1 05 1 74 40 50 and 55 Ton 8000 0 17 0 34 0 40 0 84 1 69 10000 0 25 0 47 0 56 1 24 2 48 12000 0 36 0 60 0 73 ...

Page 52: ...0 40 0 46 0 89 1 75 10000 0 35 0 56 0 65 1 33 2 57 12000 0 49 0 73 0 86 1 85 14000 0 66 0 93 1 11 2 45 16000 0 85 1 15 1 38 18000 1 07 1 39 1 68 20000 1 31 1 64 2 00 22000 1 57 1 92 2 36 24000 1 86 2 23 2 74 Table 20 Return air pressure increase CFM Return Air Damper Position 1 2 3 4 20 25 and 30 Ton 4000 0 00 0 01 0 06 0 06 6000 0 00 0 02 0 09 0 14 7000 0 00 0 03 0 11 0 19 8000 0 00 0 03 0 13 0 2...

Page 53: ...e listed in Table 21 p 53 or Table 22 p 54 for outside air damper position 100 then determine the appropriate return air pressure drop increase needed Identify the correct return damper actuator position using Table 23 p 54 Then adjust the return air damper actuator to balance the outside air damper pressure drop against the return static pressure using the following steps If no adjustment is nece...

Page 54: ...00 0 34 0 48 0 61 0 78 1 28 16000 0 43 0 62 0 80 1 03 1 75 18000 0 54 0 78 1 02 1 33 2 30 20000 0 66 0 96 1 27 1 65 2 92 22000 0 78 1 15 1 55 2 02 24000 0 92 1 37 1 85 2 42 26000 1 07 1 60 2 18 2 85 28000 1 24 1 85 2 53 30000 1 41 2 12 2 91 Table 23 Return Air Pressure Increase inches w c CFM Return Air Damper Position 100 80 65 45 60 70 and 75 Ton 14000 0 00 0 02 0 04 0 37 16000 0 00 0 03 0 06 0 ...

Page 55: ...tor stroke limit adjustment 9 Philips screwdriver Angle of Rotation Limiter Scale Shows of Full Stroke Figure 33 Actuator auto scaling feature details Control Reversing Switch Must Be Set to Match Spring Return Direction Installation ...

Page 56: ...before servicing could result in death or serious injury Disconnect all electric power including remote disconnects before servicing Follow proper lockout tagout procedures to ensure the power can not be inadvertently energized Verify that no power is present with a voltmeter Important HIGH VOLTAGE IS PRESENT AT TERMINAL BLOCK OR UNIT DISCONNECT SWITCH All units have a phase monitor installed insi...

Page 57: ...ve VFD key pad The user should identify the maximum speed for the supply fan wheels and ensure those speeds are not exceeded when making entries at the VFD key pads a Press Stop and then touch Settings b Touch Manual Control Settings in the Settings screen c Touch Supply Fan Manual Override in the Manual Control Settings screen d Touch Manual then touch Change value to to adjust the speed setting ...

Page 58: ...re taps are available to measure supply and relief airflow Piezometer pressure taps can interface with customer supplied airflow monitoring systems using the F or K factors and equation shown in the tables below Attach one end of the pressure differential gauge to a connection in the fan cone throat and the second to the fan inlet plate to read pressure immediately upstream of the fan Table 25 Pie...

Page 59: ...imizes nuisance shutdowns High Fire Adjustment WARNING Hazardous Gases and Flammable Vapors Failure to observe the following instructions could result in exposure to hazardous gases fuel substances or substances from incomplete combustion which could result in death or serious injury The state of California has determined that these substances may cause cancer birth defects or other reproductive h...

Page 60: ...re Adjustment 250 and 350 MBH Two Staged only 1 Use the TEST initiation procedures outlined in the previous section to operate the furnace in the low fire state 1st Stage 2 Check the manifold gas pressure of the valve by using the pressure port on the manifold section downstream of the valve The manifold pressure for Low Fire First Stage should be set to 1 2 w c 3 0 w c for propane If adjustment i...

Page 61: ... in death or serious injury Disconnect all electric power including remote disconnects before servicing Follow proper lockout tagout procedures to ensure the power can not be inadvertently energized Verify that no power is present with a voltmeter Important HIGH VOLTAGE IS PRESENT AT TERMINAL BLOCK OR UNIT DISCONNECT SWITCH Close the disconnect switch or circuit protector switch that provides the ...

Page 62: ...r feed wire gauge is properly sized for current load Yes No 10 Verify all wiring connections are tight Yes No 11 Verify all field control wiring for CV SZVAV or VAV controls are complete Yes No 12 Verify hold down bolts from fan sections removed Yes No 13 Fan section isolators checked adjusted approximately gap above shipping block Yes No 14 Verify compressor oil levels at proper levels Yes No 15 ...

Page 63: ...ol parameters Description Suggested Parameter Economizer Settings Region 1 Region 2 Region 3 Region 4 Region 5 Region 6 Region 7 Supply Air Temperature Control Setpoint 55 F Supply Air Temperature Deadband 8 F Supply Air Pressure Setpoint 1 8 w c Supply Air Pressure Deadband 0 1 w c Building Static Pressure Setpoint 0 03 w c Building Static Pressure Deadband 0 04 w c Standby Freeze Avoidance 20 Re...

Page 64: ...64 RT SVX063G EN Figure 37 Dry bulb changeover map Startup the Unit ...

Page 65: ... Rapid Restart configured as Installed and the Rapid Restart Enable setting must be set to True to allow this function to operate Mechanical cooling DX is available for Rapid Restart if the Outdoor Air Temperature is above the Low Ambient Lockout setpoint After power up start delay is satisfied the unit will override all other forms of time delays i e ICS VAV Box Stroke Time Outdoor Air Damper Str...

Page 66: ...a value outside the normal zone temperature operating range The Symbio 800 controller detects this change however this momentary button press does not disrupt the space temperature value being used The press duration is 0 5 to 8 seconds Wireless sensors process the timed override request cancel signal at the sensor and communicate the appropriate timed override status mode Service Pin Message Requ...

Page 67: ...ct to high duct static pressure limit Once the supply fan reaches its allowed maximum speed Symbio 800 will enable heating capacity control to Discharge Air Heating Setpoint Active Ventilation is managed per the operating mode The transition from Maximum Heat back to modulating air flow control modes is as follows 1 Heat capacity terminates if active a 5 minute post heat timer begins 2 Supply fan ...

Page 68: ...tdown Manual Reset is displayed when the circuit is shutting down on a latching diagnostic Unit Sub Modes Morning Warm Up Morning Warm Up is an optional feature when heat is configured and can be Enabled or Disabled Morning Warm Up is a mode often used during building unoccupied periods and optimal start applications to rapidly increase the space temperature as efficiently as possible before build...

Page 69: ...eriods to recover a critical zone that is too cold Ventilation air is provided while in Daytime Warm Up mode When the Heat Cool Mode Status is Cool the unit is providing cooling if a valid space temperature is 3 F below the adjustable Daytime Warmup Setpoint daytime warm up operation initiates The unit will operate in a discharge air control mode delivering heating capacity per Discharge Air Heati...

Page 70: ...ll be bypassed and the fans then operate at line frequency During active Supply Fan VFD Bypass Mode The Modbus communicated command for supply fan will be set to OFF and the communicated speed command will be set to 0 All supply fan VFD diagnostics will be masked A warning only latching Supply Fan Bypass Enabled diagnostic will be generated A duct static pressure sensor if installed will be used t...

Page 71: ...stment Outdoor Air Flow Compensation The outdoor air damper minimum position is modulated to provide outdoor air based on a variable supply fan speed When supply fan increases speed the outdoor air damper minimum position is reduced to prevent over ventilation When supply fan decreases speed the outdoor air damper minimum position is increased to maintain design outdoor air flow requirements There...

Page 72: ...supply fan speed and space CO2 Setpoint Economizer Minimum Position Setpoint Active Settings Design Min OA Damper Pos Setpoint Max Fan Design Min OA Damper Pos Setpoint Mid Fan Design Min OA Damper Pos Setpoint Min Fan DCV Min Outdoor Air Dampr Pos at Max Fan DCV Min Outdoor Air Dampr Pos at Min Fan Disabled Disabled Enabled Active Outdoor Air Damper Minimum Position is reset based on space CO2 Se...

Page 73: ...n conjunction with mechanical cooling Multi Zone VAV and Constant Volume Discharge Temperature Units These unit types provide Discharge Air Temperature Control in all heat cool and occupancy modes of operation The typical operating mode is Cooling delivering conditioned air to multiple zones of a building Multi Zone VAV units have duct work to supply VAV terminal units The VAV units modulate to co...

Page 74: ...ol will calculate a Discharge Air Temperature Setpoint to satisfy the cooling demand of the space The relationship of the calculated discharge air setpoint and discharge air temperature will drive heating and cooling capacity available to satisfy the discharge air temperature setpoint For Example As space temperature cooling load increases space temperature control will calculate a lower Discharge...

Page 75: ...e demand for cooling capacity increases The minimum supply fan speed is calculated by DX cooling capacity As the space requires additional cooling capacity Space Temperature Control will calculate a lower discharge air temperature setpoint increasing DX cooling which in turn increases the supply fan speed to prevent coil frost Cooling capacity and supply fan speed both can increase to 100 If the u...

Page 76: ...zes General Compressor Staging Compressor staging will occur based on the unit s algorithms cooling capacity request and the specific Compressor Staging Table defined per the unit s configuration When the request is ADD the next highest stage sequence will identify which compressors will be turned ON or OFF if a Double Swap is required When the request is SUBTRACT the next lowest stage sequence wi...

Page 77: ... issues Compressor Staging with Variable Speed Compressors Units with Variable Speed Compressors will always attempt to start the variable speed compressor first Subsequent stage increases start the preferred compressor next according to the default factory staging sequence Special consideration during Alternate Staging Sequences are defined as follows VSC Available During Alternate Staging Sequen...

Page 78: ...ts running the effective start up pressure threshold is lower than the normal threshold value These values are dependent on unit model The Low Compressor Suction Pressure Start Inhibit and Low Compressor Suction Pressure Limit work together to reduce the likelihood of Low Compressor Suction Pressure diagnostic which will lock out the circuit and force a manual diagnostic reset When either function...

Page 79: ... When this function is active an indication will be made to the user interface Depending on severity both instant and delayed shutdowns are possible Shutdowns may be temporary or require a manual reset Loss of Charge Detection This function detects excessive refrigerant leakage Units can operate in a low charge condition for an extended period where the loss of charge is not enough to trigger the ...

Page 80: ...that at some predetermined suction pressure initiates a modulated flow of hot refrigerant gas from high side to the low pressure portion of the refrigeration system This adds false load to avoid low suction pressures that would otherwise result in coil frosting This feature can be disabled but when enabled is transparent to the normal staging control provided by the Symbio 800 controller Regardles...

Page 81: ... and transition back to normal control Configuration Electronic Expansion Valves are always installed on DX refrigeration circuits Configuration is used to specify the EXV selection on each refrigeration circuit EXV selection allows picking of a correlation between EXV steps or EXV percent open and the flow coefficient Cv at each EXV opening Functional Description EXV Calibration An EXV Calibratio...

Page 82: ...rence Enthalpy Setpoint OR Outdoor Air Temperaure Economizer Outdoor Air Enable Setpoint Comparative Enthalpy Fixed Dry Bulb Enable Outdoor Air Enthalpy Return Air Enthalpy 3 BTU lb AND Outdoor Air Temperaure Economizer Outdoor Air Enable Setpoint 5 F Disable Outdoor Air Enthalpy Return Air Enthalpy OR Outdoor Air Temperaure Economizer Outdoor Air Enable Setpoint When conditions are suitable for e...

Page 83: ...e written for dehumidification control Space Temperature Control Units Space temperature units internally use dew point to manage space humidity control When hot gas reheat is inactive the cooling control calculates a suitable setpoint to manage both space temperature and space humidity If space temperature falls below the space cooling setpoint minus a fixed differential the hot gas reheat valve ...

Page 84: ...minimum and maximum modulation rates are defined by each stage of heating The modulating stage controls to maximum modulation rate before another burner stage is added Likewise the modulating burner must reach minimum rate before a stage is subtracted Staged Gas Heat Sequence Call for heat initiated 1 A call for heat is initiated by the digital Modbus signal 2 Draft Inducer is energized an air pre...

Page 85: ... modulating gas heaters are factory adjusted for safe operation and to reach the nameplate rated firing MBH for most areas of the country The proper air gas ratio must be reached by the service tech during start up Electric Heat Staged When staged electric heat is configured in the unit the controller manages four binary outputs to provide up to 6 stages of heat control depending on size of the el...

Page 86: ...d any unit startup timing must expire before external control is allowed Supply Fan Speed Control Enabled provides an enabled status when Supply Fan Speed Setpoint is in control The controller will annunciate External Supply Fan Control on the user interface operating modes screen when active Supply Fan Speed Setpoint will only override the controller s fan control in occupied Cool Heat and Fan On...

Page 87: ... Fan Maximum Speed Setpoint External Outdoor Air Damper Control To control the outdoor damper directly via TGP2 or an external control a setpoint can be written to Economizer Minimum Position Setpoint BAS The controller will limit the damper movement The commanded position reports at Outdoor Air Damper Position To have complete damper control the following functions should be disabled or removed f...

Page 88: ...utomatic control by setting the individual overrides to Auto Power is cycled A Manual Overrides Timer expires and ALL manual overrides are cleared The operator presses a Clear All Manual Overrides from the operator display or Tracer TU Ventilation Override Ventilation Override Modes VOM give the building controller the ability to override normal unit operation and provide special ventilation opera...

Page 89: ...Purge with Duct Static Pressure Control Supply fan On Duct Static Pressure Control Fan Only Outdoor air damper Open Relief fan Relief damper On Open VAV Box Relay Energized a Supply fan will operate at full speed or a limited speed not to exceed duct static pressure high limit Emergency Override Emergency override provides the ability for a Building Automation System to override control of the HVA...

Page 90: ...Lockout Command are not locked out the control will limit capacity based on active Cooling Capacity Enable Primary Heat Enable or Demand Limit Setpoint The lowest commanded value will be honored In an example Heat Cool Lockouts are not active Cooling Capacity Enable is 60 Primary Heat Enable is 50 and Demand Limit Setpoint is 40 DX cooling and electric heating capacity will be limited to 40 If the...

Page 91: ...rain becomes obstructed the condensate level will begin to rise and the Condensate Overflow input will be activated When a high condensate level is detected the unit shuts down and a non latching diagnostic is generated A 72 hour timer is started at this point If the condensate overflow input returns to normal the unit is allowed to restart If a second condensate high level is detected during the ...

Page 92: ...onditions that cause excessive motor temperature These include rapid cycling loss of charge abnormally high suction temperatures excessive amperage phase loss and low voltage CSHN Compressors PTC sensors are embedded in the motor windings of each Scroll compressor These sensors are wired to the protection module which protects the motor from over temperature that can occur under a number of abnorm...

Page 93: ...10 Circuit 2 Condenser Fans Motors Comp 2B 2M5 2M6 2M7 Comp 1A 2M1 Comp 2A 2M4 Circuit 1 Condenser Fans Motors Refrigeration Systems 40V 50V 55V 2M9 2M10 Circuit 2 Condenser Fans Motors Comp 2B 2M5 Comp 1A 2M1 Comp 1B 2M2 Comp 2A 2M4 Circuit 1 Condenser Fans Motors Refrigeration Systems 60S 60H 70S 70H 75S 75H 75V 2M9 Circuit 2 Condenser Fans Motors Comp 2B 2M5 2M10 2M11 2M6 2M7 2M8 Comp 1A 2M1 Co...

Page 94: ...essor staging 40V Capaci ty Step Comp 1A a Comp 2A Comp 2B Speed Min Speed Max 1 ON 1800 5202 2 ON ON 1998 5400 3 ON ON ON 2520 5940 a Variable Speed Compressor Table 49 Compressor staging 50V Capaci ty Step Comp 1A a Comp 2A Comp 2B Speed Min Speed Max 1 ON 1590 4500 2 ON ON 1500 4590 3 ON ON ON 2160 4590 a Variable Speed Compressor Table 50 Compressor staging 55V Capaci ty Step Comp 1A a Comp 2A...

Page 95: ... continued Ca pacity Step Comp 1A a Comp 1B Comp 2A Comp 2B Speed Min Speed Max 3 ON ON ON b 2100 4980 ON ON ON ON 1500 4380 Table 53 Compressor staging 75V continued a Variable Speed Compressor b Dehumdification staging 1B starts before 2B Controls ...

Page 96: ...00 11000 12000 Sta c Pressure Inches w c Airflow CFM Note Maximum airflow for cULus approval as follows 20 ton 9000 CFM 25 ton 11 250 CFM 30 ton 13 500 CFM Figure 44 20 25 and 30 ton 16 5 inches 9 blade 100 width supply fan 3000 RPM 2800 RPM 2600 RPM 2400 RPM 2200 RPM 2000 RPM 1800 RPM 1600 RPM 1400 RPM 1200 RPM 1000 RPM 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 0 1000 20...

Page 97: ...00 14000 15000 Sta c Pressure Inches w c Airflow CFM Note Maximum airflow for cULus approval as follows 20 ton 9000 CFM 25 ton 11 250 CFM 30 ton 13 500 CFM Figure 48 40 50 and 55 ton 18 2 inch 9 blade 100 width supply fan 2700 RPM 2500 RPM 2300 RPM 2100 RPM 1900 RPM 1700 RPM 1500 RPM 1300 RPM 1100 RPM 900 RPM 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 0 2500 5000 7500 1000...

Page 98: ...ow CFM Note Maximum airflow for cULus approval as follows 40 ton 18 000 CFM 50 55 ton 24 750 CFM Figure 52 60 70 and 75 ton 22 2 inch 9 blade 100 width supply fan 2200 RPM 2100 RPM 2000 RPM 1900 RPM 1800 RPM 1700 RPM 1600 RPM 1500 RPM 1400 RPM 1300 RPM 1200 RPM 1100 RPM 1000 RPM 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 0 2500 5000 7500 10000 12500 15000 17500 20000 22500...

Page 99: ...1700 RPM 1600 RPM 1500 RPM 1400 RPM 1300 RPM 1200 RPM 1100 RPM 900 RPM 1000 RPM 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 Sta c Pressure Inches w c Airflow CFM Figure 56 30 ton 12 hp relief fan two fan array 1980 RPM 1900 RPM 1800 RPM 1700 RPM 1600 RPM 1500 RPM 1400 RPM 1300 RPM 1200 RPM 1100 RPM 1000 RPM 900 RPM 0 0 0 5 1 ...

Page 100: ...000 7500 10000 12500 15000 17500 20000 22500 Sta c Pressure Inches w c Airflow CFM Figure 61 60 70 and 75 ton 16 hp relief fan two fan array 1800 RPM 1700 RPM 1600 RPM 1500 RPM 1400 RPM 1300 RPM 1200 RPM 1100 RPM 1000 RPM 900 RPM 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 0 2500 5000 7500 10000 12500 15000 17500 20000 22500 Sta c Pressure Inches w c Airflow CFM Figure 62 60 70 and 75 ton ...

Page 101: ...0 16 10 000 0 26 12 000 0 37 14 000 0 5 16 000 0 65 18 000 0 83 20 000 1 02 22 000 1 24 60 75 Dual or Three Fan Array 6 000 0 07 8 000 0 12 10 000 0 19 12 000 0 27 14 000 0 37 16 000 0 48 18 000 0 61 20 000 0 75 22 000 0 91 24 000 1 08 26 000 1 27 28 000 1 47 Notes 1 Relief damper static pressure drop is used only for relief fan selections 2 Use Relief CFM to determine pressure drop to add to retu...

Page 102: ...3 0 62 0 51 0 57 0 26 0 07 0 07 16000 0 34 0 43 0 56 0 72 0 79 0 87 0 06 0 94 0 29 0 76 0 36 0 20 0 33 0 30 0 80 0 66 0 74 0 34 0 09 0 09 18000 0 41 0 53 0 68 0 85 1 00 1 10 0 08 1 19 0 37 0 97 0 46 0 25 0 42 0 37 1 02 0 84 0 94 0 43 0 11 0 11 50 10000 0 25 0 27 0 38 0 41 0 31 0 34 0 02 0 38 0 13 0 32 0 14 0 08 0 13 0 12 0 31 0 26 0 29 0 13 0 03 0 03 12500 0 34 0 39 0 50 0 58 0 42 0 48 0 04 0 59 0...

Page 103: ... 68 0 88 0 32 0 45 0 34 0 45 0 06 1 09 1 38 1 23 0 52 0 15 0 28 0 25 0 74 0 66 0 75 0 44 0 49 0 49 24000 0 85 1 08 0 39 0 55 0 39 0 55 0 08 1 42 1 80 1 60 0 68 0 20 0 37 0 33 0 97 0 87 0 98 0 57 0 63 0 63 27000 1 03 1 29 0 48 0 67 0 48 0 67 0 10 1 80 2 28 2 03 0 86 0 25 0 47 0 41 1 23 1 10 1 24 0 73 0 80 0 80 30000 1 22 1 51 0 57 0 79 0 57 0 79 0 12 2 22 2 81 2 50 1 06 0 31 0 58 0 51 1 52 1 35 1 5...

Page 104: ...6 Minimum outside air temperature Low Ambient Unit Minimum Outside Air Temperature for Mechanical Cooling Without Hot Gas Bypass 0 F With Hot Gas Bypass 10 F Standard Ambient Condenser Fans Standard ambient units stage condenser fans down to a minimum of one fan per circuit All standard ambient units ship with the Symbio controller set to allow mechanical cooling down to 50 F outdoor temperature T...

Page 105: ...rload in both standard operation and VFD bypass mode The motor overloads are factory set to the motor FLA value and should not be adjusted If the current to the motor exceeds the overload dial setting value the overload relay auxiliary contacts will trip and interrupt the control signal to the run and bypass contactor coils This will remove power from the fan motor and stop operation Table 58 Filt...

Page 106: ...7 20x24x2 7 20x24x12 8 20x24x2 8 20x24x12 6 24x24x2 6 24x24x4 6 24x24x2 6 24x24x12 3 24x24x2 3 24x24x12 70H V 12 20x24x2 72 0 12 20x24x2 72 0 2 20x20x2 2 20x20x12 52 9 4 20x20x2 4 20x20x12 49 8 8 24x24x2 8 24x24x2 7 20x24x2 7 20x24x12 8 20x24x2 8 20x24x12 6 24x24x2 6 24x24x12 3 24x24x2 3 24x24x12 75S 2 20x20x2 52 9 2 20x20x4 52 9 2 20x20x2 2 20x20x12 52 9 4 20x20x2 4 20x20x12 49 8 7 20x24x2 7 20x2...

Page 107: ...24 24x24 20x24 20x24 24x24 24x24 Table 65 Cartridge filters 60 75 ton 20x20 20x20 20x24 20x24 20x24 20x24 20x24 24x24 24x24 24x24 20x24 20x24 24x24 24x24 24x24 Table 66 Final filters 20 30 ton 16x20 16x20 16x20 16x20 20x20 20x20 20x24 20x24 20x20 20x20 20x24 20x24 Table 67 Final filters 40 55 ton 20x20 20x20 20x24 20x24 20x20 20x20 20x24 20x24 20x24 20x24 24x24 24x24 Table 68 Final filters 60 75 t...

Page 108: ...e to disconnect power before servicing could result in rotating components cutting and slashing technician which could result in death or serious injury During installation testing servicing and troubleshooting of this product it may be necessary to work with live and exposed rotating components Have a qualified or licensed service individual who has been properly trained in handling exposed rotat...

Page 109: ...ution could result in death or serious injury Coil cleaning agents can be either acidic or highly alkaline and can burn severely if contact with skin or eyes occurs Handle chemical carefully and avoid contact with skin ALWAYS wear Personal Protective Equipment PPE including goggles or face shield chemical resistant gloves boots apron or suit as required For personal safety refer to the cleaning ag...

Page 110: ...nts as described below could result in equipment failing and possibly exploding which could result in death serious injury or equipment damage The units described in this manual use R 410A refrigerant which operates at higher pressures than R 22 Use ONLY R 410A rated service equipment or components with these units For specific handling concerns with R 410A please contact your local Trane represen...

Page 111: ...t corresponds to the unit s refrigeration system This plot will indicate the approximate discharge line pressure which should be observed at a given outdoor ambient dry bulb temperature and suction pressure when the unit has the correct amount of subcooling indicating that it is properly charged For meaningful use of the Pressure Curve charts please refer to the following Ensure outdoor ambient te...

Page 112: ...F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acceptable subcooling range 13 23 F Figure 65 Pressure curve 20 tons eFlex variable speed 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 Suction Pressure PSIG 20T eFlex Variable Speed Discharge Pressure PSIG 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acceptable subcooling rang...

Page 113: ... F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acceptable subcooling range 13 23 F Figure 67 Pressure curve 25 tons high efficiency 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 Discharge Pressure PSIG Suction Pressure PSIG 25T High Efficiency 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acceptable subcooling range 13 23 F...

Page 114: ...ssure PSIG 25T eFlex Variable Speed Note Full load acceptable subcooling range 19 23 F Figure 69 Pressure curve 30 tons standard efficiency 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 Suction Pressure PSIG 30T Standard Efficiency Discharge Pressure PSIG 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acceptable subcooling range 13 23 F Servic...

Page 115: ...Suction Pressure PSIG 30T High Efficiency Note Full load acceptable subcooling range 13 23 F Figure 71 Pressure curve 30 tons eFlex variable speed 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Discharge Pressure PSIG Suction Pressure PSIG 30T eFlex Variable Speed Note Full load acceptable subcooling range 13 23 ...

Page 116: ...SIG 40T Standard Capacity Discharge Pressure PSIG Note Full load acceptable subcooling range 13 23 F Figure 73 Pressure curve 40 tons high efficiency 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 95 F Ambient 105 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient Suction Pressure PSIG Discharge Pressure PSIG 40T High Efficiency Note Full load acceptable subcooling range 13 23 F ...

Page 117: ... circuit 2 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acceptable subcooling range 13 23 F Figure 75 Pressure curve 50 tons standard efficiency 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 Suction Pressure PSIG 50T Standard Capacity Discharge Pressure PSIG 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acc...

Page 118: ... 105 F Ambient Note Full load acceptable subcooling range 13 23 F Figure 77 Pressure curve 50 tons eFlex variable speed 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 Suction Pressure PSIG 50T eFlex Variable Speed circuit 1 only Use 50T Standard Capacity for circuit 2 Discharge Pressure PSIG 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load accept...

Page 119: ...F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acceptable subcooling range 13 23 F Figure 79 Pressure curve 55 tons high efficiency 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 Suction Pressure PSIG 55T High Efficiency Discharge Pressure PSIG 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acceptable subcooling range 13 23 F ...

Page 120: ... eFlex Variable Speed circuit 1 only Use 55T Standard Capacity for circuit 2 Note Full load acceptable subcooling range 13 23 F Figure 81 Pressure curve 60 tons standard efficiency Suction Pressure PSIG Discharge Pressure PSIG 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 60T Standard Capacity 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient Note Full load acc...

Page 121: ... 105 F Ambient Note Full load acceptable subcooling range 13 23 F Figure 83 Pressure curve 60 tons eFlex variable speed 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 Suction Pressure PSIG Discharge Pressure PSIG 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 105 F Ambient 60T eFlex Variable Speed circuit 1 only Use 60T Standard Capacity for circuit 2 Note Full load accept...

Page 122: ... F Ambient 85 F Ambient 75 F Ambient 65 F Ambient Note Full load acceptable subcooling range 13 23 F Figure 85 Pressure curve 70 tons high efficiency 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 Discharge Pressure PSIG Suction Pressure PSIG 105 F Ambient 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 70T High Efficiency Note Full load acceptable subcooling range 13 23 F ...

Page 123: ... circuit 2 105 F Ambient 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient Note Full load acceptable subcooling range 13 23 F Figure 87 Pressure curve 75 tons standard efficiency Discharge Pressure PSIG Suction Pressure PSIG 200 250 300 350 400 450 500 90 100 110 120 130 140 150 160 170 180 105 F Ambient 95 F Ambient 85 F Ambient 75 F Ambient 65 F Ambient 75T Standard Capacity Note Full load acc...

Page 124: ...city for circuit 2 Note Full load acceptable subcooling range 13 23 F Compressor Oil Refer to Table 69 p 126 for the appropriate scroll compressor oil charge Remove and measure oil from any compressor replaced Adjust oil in replacement compressor to prevent excessive oil in system Anytime a compressor is replaced the oil for each compressor within the manifold must be replaced The scroll compresso...

Page 125: ...lve which allows the oil to be drained out of the compressor After the refrigerant has been recovered pressurize the system with nitrogen to help remove the oil from the compressor Charge the new oil into the Schrader valve or oil drain valve on the shell of the compressor Due to the moisture absorption properties of POE oil do not use POE oil from a previously opened container Also discard any ex...

Page 126: ... directly upstream of the manifold set separates suction oil return to the upstream variable speed compressor It also provides a sump pressure difference to move excess oil from the variable speed to the fixed speed compressor when both compressors are running The nozzle is specifically sized for this variable speed manifold compressor combination and must not be removed Suction restrictors are no...

Page 127: ...tion is installed 4 To reset all programming parameters back to the factory defaults a Go to parameter 14 22 Operation Mode b Press OK c Select Initialization d Press OK e Cut off the mains supply and wait until the display turns off f Reconnect the mains supply the frequency converter is now reset g Ensure parameter 14 22 Operation Mode has reverted back to Normal Operation Notes Item 9 resets th...

Page 128: ...hermal Protection 4 ETR Trip1 2 00 DC Hold Preheat Current 0 0 2 01 DC Brake Current 0 0 2 04 DC Brake Cut In Speed Hz 10 10Hz 3 02 Minimum Reference Hz Per Unit Nameplate Evap Fan VFD Min Hz 3 03 Maximum Reference Hz Per Unit Nameplate Evap Fan VFD Max Hz 3 15 Reference 1 Source 1 Local bus reference 3 16 Reference 2 Source 0 No function 3 17 Reference 3 Source 0 No function 3 41 Ramp 1 Ramp Up T...

Page 129: ... G 82 120 F40 F50 F55 C 100 120 F 92 120 J K 75 114 F60 F70 F75 H 82 120 M 68 103 Table 73 Condenser fan VFD programming parameters ID Descrtiption Parameter Setting 0 01 language 0 English US 0 03 Regional Settings 1 North American 0 06 Grid Type Set to applicable unit power supply 102 200 240V 60Hz for 208 230V 60Hz units 122 440 480V 60Hz for 460V 60Hz units 132 525 600V 60Hz for 575V 60Hz unit...

Page 130: ...z 60 60Hz 4 18 Current Limit 140 140 for 1HP Motor 100 100 for 1 5HP Motor 5 10 Terminal 18 Digital Input 0 No Operation 5 12 Terminal 27 Digital Input 0 No Operation 5 13 Terminal 29 Digital Input 0 No Operation 8 30 Protocol 2 Modbus RTU 8 31 Address Set address per unit component location diagram 5 for 1TB4 6 for 1TB5 8 32 Baud Rate 7 115200 Baud 8 33 Parity Stop Bits 0 Even Parity 1 Stop Bits ...

Page 131: ...k Menu 2 Press My Personal Menu 3 Navigate through the options using the Up and Down arrows to parameter 4 Adjust the value as shown in Table 74 p 131 5 Press OK Note Parameter 4 18 Current Limit for field installed TRV200 drives must be set according to table below for proper operation and to meet overload protection requirements Replacement drive will not run the compressor until set properly Fa...

Page 132: ...mbio 800 Replacement See Programming Guide RT SVP011 EN Symbio UI section for instructions to replace and upgrade the Symbio 800 controller Final Process Record the unit data in the blanks provided Service and Maintenance ...

Page 133: ...Pa Liquid Press Psig kPa Super heat F C Sub cool F C Compr Oil Level Suct Press Psig kPa Disch Press Psig kPa Liquid Press Psig kPa Super heat F C Sub cool F C ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low ok low Service and Maintenance ...

Page 134: ...S 1213 2642 CONTROLS SCHEMATIC 20T 75T REFRIGERATION SYSTEMS WITH VARIABLE SPEED COND FAN 1213 2590 CONTROLS SCHEMATIC 20T 75T RETURN SECTION 1 OF 2 1213 2649 CONTROLS SCHEMATIC 20T 75T RETURN SECTION 2 OF 2 Gas Heat 1213 2827 SCHEMATIC LAYOUT STAGED GAS HEAT 250 350 MBH 1213 2828 SCHEMATIC LAYOUT STAGED GAS HEAT 500 MBH 1213 2829 SCHEMATIC LAYOUT STAGED GAS HEAT 850 1200 MBH 1213 2830 SCHEMATIC L...

Page 135: ...ANEL 1213 2873 COMPONENT LAYOUT MAIN CONTROL PANEL 1213 2645 COMPONENT LAYOUT SUPPLY FAN VFD PANEL 1213 2646 COMPONENT LAYOUT RETURN CONTROLS PANEL Unit Device Locations 1213 2587 UNIT DEVICE LOCATIONS UNIT SENSORS Component Layout Electric Heat 1213 2852 COMPONENT LAYOUT ELECTRIC HEAT 30 KW ALL VOLTAGE 60 KW 90 KW 460V 575V 1213 2855 COMPONENT LAYOUT ELECTRIC HEAT 60KW 90KW 200V 230V 120KW ALL VO...

Page 136: ...y whatever shall attach to the Company until said products have been paid for and then said liability shall be limited to the purchase price of the equipment shown to be defective The Company makes certain further warranty protection available on an optional extra cost basis Any further warranty must be in writing signed by an officer of the Company The warranty and liability set forth herein are ...

Page 137: ...RT SVX063G EN 137 Notes ...

Page 138: ...138 RT SVX063G EN Notes ...

Page 139: ...RT SVX063G EN 139 Notes ...

Page 140: ...For more information please visit trane com or tranetechnologies com Trane has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice We are committed to using environmentally conscious print practices RT SVX063G EN 06 Sep 2022 Supersedes RT SVX063F EN December 2021 2022 Trane ...

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