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18-CD25D1-2

35

Installer’s Guide

LIGHTING INSTRUCTIONS

WARNING

!

DO NOT ATTEMPT TO MANUALLY LIGHT THE BURNER.
FAILURE TO FOLLOW THIS WARNING COULD RESULT
IN PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.

CAUTION

!

If this is done during the cold weather months, provi-
sions must be taken to prevent freeze-up of all water
pipes and water receptacles.

Lighting instructions appear on each unit. Each installa-
tion must be checked out at the time of initial start up to
insure proper operation of all components. Check out
should include putting the unit through one complete
cycle as outlined below.

TABLE 11

ROTATE THE FRONT
COVER INWARD MAKING
SURE THAT ALL SIDE
FLANGES ARE OUTSIDE
OF THE BOX.

INSERT THE TOP FLANGE
OF THE FRONT COVER
UNDER THE LIP INSIDE
THE BOX

ALL SIDE FLANGES MUST
BE OUTSIDE OF THE BOX

ROTATE THE FRONT
COVER AS SHOWN

Figure 34

Figure 33

Orifice

Twist Drill

Size If

Installed

At Sea

Level

ALTITUDE ABOVE SEA LEVEL

and Orifice Required At Other Elevations

2000 3000 4000 5000 6000 7000 8000 9000 10000

42
43
44
45
46
47

42
44
45
46
47
48

43
44
45
47
47
48

43
44
45
47
47
49

43
45
46
47
48
49

44
45
47
48
48
49

44
46
47
48
49
50

45
47
48
49
49
50

46
47
48
49
50

51

47
48
50
50
51
52

54
55
56
57
58

54
55
56
58
59

55
55
56
59
60

55
55
57
59
60

55
56
57
60

61

55
56
57
60
62

55
56
58

61

62

56
56
59
62
63

56
56
59
63
63

56
57
60
63
64

From National Fuel Gas Code - Table F-4

TABLE 10

Turn the main Gas Valve toggle switch (See Figures 30
& 31) within the unit to the “

OFF

” position. Turn the ex-

ternal gas valve to “ON”. Purge the air from the gas
lines. After purging, check all gas connections for leaks
with a soapy solution -- 

DO NOT CHECK WITH AN

OPEN FLAME.

 Allow 5 minutes for any gas that might

have escaped to dissipate.
LP Gas being heavier than air may require forced ventila-
tion. Turn the toggle switch on the Gas Valve in the unit
to the “ON” position.

START-UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS

WARNING

!

Disconnect power to the unit before removing the
blower door. Allow a minimum of 15 seconds for IFC
power supply to discharge to 0 volts.
Failure to follow this warning could result in property
damage, personal injury or death.

With gas and electrical power “OFF”

1. Duct connections are properly sealed
2. Air cleaner and filters(if applicable) are in place
3. Venting is properly assembled
4. Blower door is in place

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

SIZE

PART

NUMBER

DRILL

SIZE

PART

NUMBER

44
45
46
47
48
49
50

ORF00501

ORF00644
ORF00909
ORF00910
ORF01099
ORF00503
ORF00493

54
55
56
57
58
59

ORF00555
ORF00693
ORF00907
ORF00908
ORF01338
ORF01339

2nd Stage (HI) Manifold
Pressure Adjustment

Gas Valve On / Off
Toggle Switch

1st Stage (LO)
Manifold Pressure
Adjustment

White-Rodgers 36G

Summary of Contents for AUX2B060AFV3VA

Page 1: ...th or serious injury b CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or mod erate injury It is also used to alert against unsafe practices and hazards in...

Page 2: ...em for proper size and hori zontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the CSA B149 1 Natural Gas and Propane Installation Code and these instruction Determine that...

Page 3: ...also be handled by a duct s sealed to the Fur nace casing and terminating outside the space con taining the Furnace 8 A gas fired Furnace for installation in a residential garage must be installed as...

Page 4: ...ace is moved into place be sure to consider the following requirements 1 Is the location selected as near the chimney or vent and as centralized for heat distribution as practical 2 Do all clearances...

Page 5: ...CHARGER Charges the contaminants 2 COLLECTION CELL removes and collects very small impurities from the air 3 Power Supply the solid state power supply converts the 24 Volt AC to the high voltage dire...

Page 6: ...6 18 CD25D1 2 Installer s Guide UX2 UPFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 7: ...the COLLECTION CELL and remove and dis card the cardboard over the cell NOTE No sheetmetal screws may be used from 0 4 from the bottom of the unit Screws will interfere with the Air Cleaner See Figure...

Page 8: ...rods with a substantial metal support frame that supports the entire length of the furnace The rods need to be of sufficient length to allow for proper clearances from combustible materials The frame...

Page 9: ...to Table 3 for minimum open areas required 2 All air from outdoors as in Figure 11 The confined space shall be provided with two permanent open ings one commencing within 12 inches of the top and one...

Page 10: ...space containing the Furnace Where there is no complete return duct system the return connection must be run full size from the Furnace to a location outside the utility room basement attic or crawl...

Page 11: ...can cause serious bodily injury death and or property damage A variety of potential sources of carbon monoxide can be found in a building or dwelling such as gas fired clothes dryers gas cooking stov...

Page 12: ...and fittings See Table 4 page 12 Where the system is routed to the outdoors through an existing masonry chimney containing flue products from another gas appliance or where required by local codes th...

Page 13: ...e structure a straight section of pipe long enough to exit the Furnace cabinet must be attached to the inlet air side with an elbow which is 5 to 10 equiv ft in stalled on the end to prevent dust and...

Page 14: ...d collar of the combustion air inlet should just be a friction fit It is recommended that the inlet air joint be sealed with RTV type sealant to al low the joint to be separated for possible future se...

Page 15: ...rger diameter but never smaller than the vent pipe 3 MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED THE LENGTH SHOWN IS NOT A COMBINED TOTAL IT IS THE MAXIMUM LENGTH OF EACH Vent or Inlet air pipes 4 One S...

Page 16: ...mm thick Armaflex type insulation or equal If the space is heated sufficiently to prevent freezing then the insulation would not be required If domestic water pipes are not protected from freezing th...

Page 17: ...it is recommended that a corrosion resistant shield 24 inches square be used behind the vent termi nal This shield can be wood plastic sheet metal etc Also silicone caulk all cracks seams and joints w...

Page 18: ...fasteners suited to the outside or inside wall surfaces NONCOMBUSTIBLE MATERIAL WALL The hole through the wall must be large enough to maintain pitch of vent and properly seal Use cement mortar seal...

Page 19: ...penetrating roof with a 2 PVC vent pipe a 2 electrical conduit flashing may be used for a weather tight seal Lubricate flexible seal on flashing before PVC pipe is pushed through the seal Field Suppli...

Page 20: ...NG 6 IN MIN SEE CAUTION STAINLESS STEEL VENT CAP STAINLESS STEEL VENT CAP OP TIONAL STAINLESS STEEL VENT CAP OP TIONAL CAUTION Do NOT run vent through chimney for wood burn ing or oil Furnaces or inci...

Page 21: ...m for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 100 000 Btuh 30 kw 4 feet 1 2 m below or to side of opening 1 fo...

Page 22: ...83m 3 feet 91 cm above if within 10 feet 3m horizontally L Clearance above a paved sidewalk or paved driveway located on public property 7 feet 2 13 m M Clearance under veranda porch deck or balcony 1...

Page 23: ...detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installat...

Page 24: ...is needed in this line All horizontal applications are left side only and require repositioning the condensate canister trap to the exterior of the cabinet Additionally the drain tubing connected to t...

Page 25: ...ain may be cleaned or inspected by removal of the drain tube at the header Evaporator and Furnace condensate drain piping may be manifolded together as shown in Figure 29 A pri mary drain vent stack m...

Page 26: ...only for thermostats requiring connection to transformer common terminal 11 Optional humidistat is to be connected between R and BK Factory installed jumper R to BK on the circuit board must be cut i...

Page 27: ...delays 9 Optional humidistat is to be connected between R and BK Factory installed jumper R to BK on the circuit board must be cut if optional humidistat is used The jumper must also be cut when apply...

Page 28: ...R SEE NOTE 9 FIELD ADDED JUMPER W1 TO W2 2ND STAGE WILL FIRE 10 MINUTES AFTER 1ST B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAG...

Page 29: ...NOTE 9 W14 JUMPER SEE NOTE 9 From Dwg B342020 Rev 0 B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 2 STAGE HEATING 1 ST...

Page 30: ...oling only non heat pump systems jumper Y to O for proper operation of the delay profiles and the Humidistat For two compressor or two speed systems jumper Ylo to O W14 OUTDOOR UNIT NO 2 NO TRANSFORME...

Page 31: ...lled ahead of the controls as shown in Figures 31 32 The Furnace and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at...

Page 32: ...ITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG Figure 30 MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND...

Page 33: ...To adjust the Manifold Pressure a Turn off all electrical power to the system b Attach a Manifold Pressure gauge to the outlet pressure tap marked OUT PRESS TAP on White Rodgers gas valve model 36G se...

Page 34: ...ence of local codes the National Fuel Gas Code ANSI Z223 1 NFPA 54 or National Standard of Canada Natural Gas and Propane Installation Code CSA B149 1 Installation of this furnace at altitudes above 2...

Page 35: ...59 60 55 56 57 60 61 55 56 57 60 62 55 56 58 61 62 56 56 59 62 63 56 56 59 63 63 56 57 60 63 64 From National Fuel Gas Code Table F 4 TABLE 10 Turn the main Gas Valve toggle switch See Figures 30 31...

Page 36: ...irements are satisfied The induced draft blower is reduced to low speed allow ing the 2nd Stage Pressure Switch contacts to open and the Gas Valve is reduced to 1st Stage The indoor blower motor is re...

Page 37: ...tches 5 and 6 The following table and graph explain the delay off set tings AIRFLOW ADJUSTMENT WARNING Disconnect power to the unit before removing the blower door Allow a minimum of 15 seconds for IF...

Page 38: ...GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle the system Integrated Control Module will recycle the ig nition sequence then if ignition is not achieved the Integrated Control Modul...

Page 39: ...se Lay the FIELD CHARGER on a secured flat surface 8 Wipe down the face Plate of the FIELD CHARGER with a dry shop towel or use a vacuum cleaner Do not disassemble the FIELD CHARGER WHOLE HOUSE AIR CL...

Page 40: ...und inside the Furnace casing Also turn off electrical power to the Furnace and contact the service agency designated by your dealer WARNING Should overheating occur or the gas supply fail to shut off...

Page 41: ...ng complies with State of California law Proposition 65 This product contains fiberglass wool insulation Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer thro...

Page 42: ...80 1 1 4 1050 730 590 520 440 400 370 This table is based on pressure drop of 0 3 inch W C and 0 6 SP GR gas Fault Code Reset The last 4 Fault Codes can be erased from memory by powering up the contro...

Page 43: ...ameplate 8 Energize the system and carefully observe its operation make any necessary adjustment 9 Adjust ozone setting if needed 10 Instruct owner on proper operating procedure and leave Use and Care...

Page 44: ...improvement it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer distributor Literature Orde...

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