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 18-BC96D1-1A-EN

Section 1. Safety

WARNING

!

This information is intended for use by individuals 
possessing adequate backgrounds of electrical and 
mechanical experience. Any attempt to repair a central 
air conditioning product may result in personal injury 
and/or property damage. The manufacture or seller 
cannot be responsible for the interpretation of this 
information, nor can it assume any liability in connec-
tion with its use.

These units use R-410A refrigerant which operates 
at 50 to 70% higher pressures than R-22. Use only 
R-410A approved service equipment. Refrigerant 
cylinders are painted a “Rose” color to indicate the 
type of refrigerant and may contain a “dip” tube to 
allow for charging of liquid refrigerant into the sys-
tem. All R-410A systems use a POE oil that readily 
absorbs moisture from the atmosphere. To limit this 
“hygroscopic” action, the system should remain sealed 
whenever possible. If a system has been open to the 
atmosphere for more than 4 hours, the compressor oil 
must be replaced. Never break a vacuum with air and 
always change the driers when opening the system 
for component replacement. For specific handling 
concerns with R-410A and POE oil reference Retrofit 
Bulletins SS-APG006-EN and APP-APG011-EN or 
APP-APG012-EN.

Extreme caution should be exercised when opening 
the Liquid Line Service Valve. Turn counterclockwise 
until the valve stem just touches the rolled edge. No 
torque is required. Failure to follow this warning will 
result in abrupt release of system charge and may 
result in personal injury and /or property damage.

UNIT CONTAINS R-410A REFRIGERANT!
R-410A operating pressures exceed the limit of R-22. 
Proper service equipment is required. Failure to use 
proper service tools may result in equipment damage 
or personal injury.

SERVICE

USE ONLY R-410A REFRIGERANT AND AP-

PROVED POE COMPRESSOR OIL.

WARNING

!

WARNING

!

LIVE ELECTRICAL COMPONENTS!
During installation, testing, servicing, and trouble-
shooting of this product, it may be necessary to work 
with live electrical components. Failure to follow all 
electrical safety precautions when exposed to live 
electrical components could result in death or serious 
injury.

WARNING

!

If using existing refrigerant lines make certain that all 
joints are brazed, not soldered.

CAUTION

!

Scroll compressor dome temperatures may be hot. Do 
not touch the top of compressor; it may cause minor to 
severe burning.

CAUTION

!

WARNING

!

Summary of Contents for 4TWA7

Page 1: ...pproved matched indoor and outdoor systems All of the manufacture s split systems are AHRI rated only with TXV EEV indoor systems Some of the benefits of installing approved matched indoor and out doo...

Page 2: ...ponent replacement For specific handling concerns with R 410A and POE oil reference Retrofit Bulletins SS APG006 EN and APP APG011 EN or APP APG012 EN Extreme caution should be exercised when opening...

Page 3: ...sions and Weight Models H x D x W in Weight lb 4TWA7036A3 4 45 x 34 x 37 245 4TWA7048A3 4 45 x 34 x 37 265 4TWA7060A3 4 45 x 34 x 37 265 Weight values are estimated 1 The maximum TOTAL length of refri...

Page 4: ...areas where snow accumulation and prolonged below freezing temperatures occur Units should be elevated 3 12 inches above the pad or roof top depending on local weather This additional height will all...

Page 5: ...pad such as a concrete slab consider the following The pad should be at least 1 larger than the unit on all sides The pad must be separate from any structure The pad must be level The pad should be h...

Page 6: ...4 7 8 3 8 7 8 3 8 150 50 4TWA7060A3 4 1 1 8 3 8 7 8 3 8 80 25 ALTERNATE LINE SIZES Line Sizes Service Valve Connection Sizes Max Line Lift Lengths Vapor Line Liquid Line Vapor Line Connection Liquid L...

Page 7: ...line length and lift You will need this later in STEP 2 of Section 14 Total Line Length __________ Ft Total Vertical Change lift __________ Ft Trane outdoor condensing units are factory charged with...

Page 8: ...rom the refrigerant lines For Example When the refrigerant lines have to be fastened to floor joists or other framing in a structure use isolation type hangers Isolation hangers should also be used wh...

Page 9: ...e or other appropriate method every 8 ft 8 Feet Maximum Isolation Through Wall DO NOT hang line sets from ductwork Sealant Insulation Vapor Line Wall Ductwork Isolator Line Set Section 7 Refrigerant L...

Page 10: ...ier check liquid line filter drier s directional flow arrow to confirm correct direction of refrigeration flow away from outdoor unit and toward evapo rator coil as illustrated Braze the filter drier...

Page 11: ...2 Check for leaks by using a soapy solu tion or bubbles at each brazed location Remove nitrogren pressure and repair any leaks before continuing Section 8 Refrigerant Line Leak Check 8 1 Check For Le...

Page 12: ...ete blank off the vacuum pump and micron gauge and close the valves on the manifold gauge set 1 MIN Section 10 Service Valves 10 1 Open the Gas Service Valve 0350 Microns ON OFF CAP 1 4 TURN ONLY COUN...

Page 13: ...ve System Service Port 3 16 Hex Wrench Unit Side of Service Valve Extreme caution should be exercised when opening the Liquid Line Service Valve Turn counterclockwise until the valve stem just touches...

Page 14: ...to the service information in control box Defrost Board Detail Jumper J2 J5 Test Pins 11 3 Defrost Control With TEM 6 Thermostat Air Handler Outdoor Unit R G B W1 W2 R B O X2 R G B C B C O Y1 W Blue...

Page 15: ...gh Voltage Ground Ground the outdoor unit per national state and local code requirements LIVE ELECTRICAL COMPONENTS During installation testing servicing and troubleshooting of this product it may be...

Page 16: ...s to apply power to the indoor and outdoor units STEP 5 Set system thermostat to ON OFF DONE CANCEL ON OFF STEP 4 Wait one 1 hour before starting the unit if compressor crankcase heater acces sory is...

Page 17: ...ent tempera ture is above 55 F For best results the indoor temperature should be kept between 70 F to 80 F STEP 1 Use the refrigerant line total length and lift measurements from Section 5 3 Total Lin...

Page 18: ...NG CHART CORRECTIONS TABLE FOR LINE LENGTH AND RISE Add 2 REFRIGERANT LINE LIFT FT 4 Ton Heat Pump 50 1 40 1 30 25 Use Design Subcooling 15 10 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 REFRIGE...

Page 19: ...essure should be ap proximately 327 PSIG This is the shown as the intersection of the Final Subcooling column and the Liquid Temperature row Table 14 2 8 9 10 11 12 13 14 179 182 185 188 191 195 198 1...

Page 20: ...OR TEMPERATURE Degree F SUCTION PRESSURE PSIG OUTDOOR TEMPERATURE Degree F COOLING PERFORMANCE CAN BE CHECKED WHEN THE OUTDOOR TEMP IS ABOVE 65 DEG F TO CHECK COOLING PERFORMANCE SELECT THE PROPER IND...

Page 21: ...eating Only Measured Suction Line Temp __________ F Liquid Gage Pressure __________ PSIG Suction Gage Pressure __________ PSIG Calculating Charge Using the Weigh In Method 1 Measure in feet the distan...

Page 22: ...btained with the namplate charge plus additional charge previously added STEP 5 Return to site for adjustment Important Return in the spring or summer to accurately charge the system in the cooling mo...

Page 23: ...gainst the following list Final phases of this installation are the unit Operational and Checkout Procedures To obtain proper performance all units must be operated and charge adjustments made Importa...

Page 24: ...A R G E E X C E S S I V E E V A P L O A D N O N C O N D E N S A B L E S R E S O D A I R F L O W O D A I R R E C I R C U L A T I O N T X V E E V S T U C K O P E N S U P E R H E A T R E S I D A I R F L...

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