TRAK TRL 1630HSRX, Safety, Installation, Maintenance, Service & Parts List Manual

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Southwestern Industries, Inc.
TRAK TRL Lathe, ProtoTRAK RLX CNC Safety, Installation, Maintenance, Service & Parts List
5.1.2 Servo Drive Replacement .................................................................................... 64
5.1.3 Pendant and Computer Module Replacement ........................................................ 65
5.1.4 Updating the Pendant and Computer Module Software .......................................... 67
5.1.5 Cable Routing on Machine & In Electrical Cabinet ................................................. 67
5.1.6 Electronic Handwheels & Jogstick ........................................................................ 68
5.1.7 Spindle Drive Belt Replacement ........................................................................... 68
5.1.8 Spindle Encoder Replacement .............................................................................. 69
5.1.9 Spindle Motor Removal ....................................................................................... 69
5.1.10 Aligning Tailstock to Spindle ............................................................................ 70
5.1.11 Spindle Motor Wiring ....................................................................................... 70
5.1.12 Spindle Removal – 1630HSRX only (See Figure 5.1.2) ....................................... 71
5.2 Maintenance .......................................................................................................... 72
5.2.1 Gib Adjustments ................................................................................................ 72
5.2.2 Calibration & Backlash Constants ......................................................................... 74
5.2.3 Lubrication ......................................................................................................... 76
6.0 SWI Turret Options ............................................................................................ 81
6.1 4 & 8 Tool Turret Option ......................................................................................... 81
6.1.1 Field Installation Instructions ............................................................................... 81
6.1.2 Removing the 4 Tool Turret from the Lathe .......................................................... 81
6.1.3 Removing the 8 Tool Turret from a Lathe ............................................................. 82
6.1.4 Troubleshooting the Turret .................................................................................. 84
6.1.5 Turret Maintenance............................................................................................. 85
6.1.6 Warranty Issues ................................................................................................. 85
7.0 Introduction to Self-Service .............................................................................. 86
7.1 When You Have a Service Problem .......................................................................... 86
7.1.1 Communication with the SWI Customer Service Group .......................................... 86
7.2 Replacements ........................................................................................................ 86
7.2.1 Exchange Program .............................................................................................. 86
7.2.2 Return Material Authorization (RMA) Number ....................................................... 86
8.0 Drawings & Parts Lists ....................................................................................... 87
8.1 29531 - DRIVE ASSY - X AXIS - 1630RX .................................................................. 87
8.2 29533 - DRIVE ASSY - X AXIS - 1845RX .................................................................. 87
8.3 29535 - DRIVE ASSY - X AXIS - 2470RX .................................................................. 87
8.4 29532 - DRIVE ASSY - Z AXIS - 1630RX................................................................... 87
8.5 29534 - DRIVE ASSY - Z AXIS - 1845RX................................................................... 87
8.6 29536 - DRIVE ASSY - Z AXIS - 2470RX................................................................... 87
List of Figures
Figure 2.1a – 1630RX and 1630HSRX Lathe .............................................................................. 7
Figure 2.1b – 1845RX Lathe .................................................................................................... 8
Figure 2.1c – 2470RX Lathe ..................................................................................................... 9
Figure 2.3 – 2470 Door Shipping Bracket ................................................................................ 11
Figure 2.7 – Lifting and/or Moving the Machine ...................................................................... 14
Figure 2.9 - TRAK TRL Lathes – Leveling ................................................................................ 15
Figure 2.10 - Wiring the TRAK TRL Lathe ............................................................................... 17
Figure 2.13a - RLX - Pendant Front Side - P/N 29008-2 ........................................................... 18
Figure 2.13b - RLX - Pendant Back Side - P/N 29008-2 ............................................................ 19
Figure 2.13c - RLX - Pendant Cable Connections ..................................................................... 20
Figure 2.14 - RLX – Machine ID Key ....................................................................................... 20
Figure 2.15.1 - RLX – Electrical Cabinet Connectivity ............................................................... 22
Figure 2.15.2 - RLX – Computer Module Connectivity .............................................................. 24