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10  | 

P a g e

 

 

 

2) Wiring Connections 

Once the LINK is installed, the control wires will be available inside the junction box the LINK 

is connected to. The wiring diagram in section A.2 is also applicable here.    You can control the 
dispenser solenoid valve, dispenser motor, dispenser control signal input or other such device.   
The  installation typically  involves  disconnecting  the  AC  power  source, making  the  appropriate 
electrical  connections  and  re-connecting  the  wires  to  the  FluidSecure  LINK  and  dispenser. 

Under no condition should a FluidSecure LINK control a pump motor larger than 
3/4hp.   

Larger loads can be controlled with an external contactor or power relay. 

 

3) Pulser Installation 

Many dispensers have included pulsers which can be attached to the FluidSecure 

LINK. To connect to an existing pulser wire that is 

located outside the conduit system

you must utilize the cable and connector that is supplied with the FluidSecure LINK.    The 
external pulser wiring from the FluidSecure LINK is designed intrinsically safe and can 
be safely run without conduit in a Class 1, Division 1 location or any lesser classification. 
Do NOT allow it to enter into a junction box, conduit or other device that could connect 
these pulser wires to external high voltage wiring 

Other  pulsers  often  have  their  pulser  wires 

within  the  conduit  system

  and  can 

connect to the internal LINK pulser wires. Those pulser wires are shown in the drawing 
in section A.2 and are labeled orange and gray.    The gray wire is ground and the orange 
wire is positive DC.   

It is not within the scope of this document to cover all possible pulser combinations 

that exist on standard dispensers. However, there are generally two common types that 
are often used.   

1.  Reed Switch or microswitch - This is a non- powered switch that opens and closes 
for every tenth of a gallon. Some will count more often and others less but a 1/10-gallon 
pulse rate is extremely common in the commercial environment. Connect either wire from 
this type pulser to the red and green wire in the pulser cable. 

2.  Open  Collector  -  This  is  a  powered  pulser  and  generally  requires  5  to  12  volts  to 
operate. In general, you will have to determine which of the pulsers wires is ground and 
which  are  the  pulse  output.  Additionally,  if  the  pulser  requires  external  excitation,  you 
may have to connect a 5 or 12-volt line to the pulser. The FluidSecure LINK produces a 
5 VDC output that can be used to power an open collector circuit. The diagram in section 
A.2 shows those connections.

 

 

 

Summary of Contents for FluidSecure

Page 1: ...FluidSecure Installation Instructions Installation Operation and Safety Manual Trak Engineering Inc Tallahassee Florida 32301 850 878 4585 support trakeng com www fluidsecure com www trakeng com...

Page 2: ...ispensed 3 Never use any tools near the dispenser or tanks that can create unexpected sparks 4 Always have a fire extinguisher available in case of fire 5 Always turn off all electrical power when wor...

Page 3: ...ulser Cable External LINK Pipe Tape Manual Override Switch and Keys 90 Elbow 1 Sealoff Various Reducing Bushings 3 4 5 way Junction Box Voltage 115VAC 230VAC 12VDC 24VDC Power Link 1 5 watts Control M...

Page 4: ...ller should be sufficiently proficient in all aspects of dispensing systems to be able to understand how a FluidSecure should be installed and to make sound judgments on how to modify a typical instal...

Page 5: ...4 P a g e FluidSecure LINK Manual Override Switch Wiring Junction Box Pulser Cable Conduit Sealoff...

Page 6: ...han 3 4hp Larger loads can be controlled with an external contactor or power relay DISPENSER Solenoid Motor MANUAL OVERRIDE SWITCH FLUIDSECURE LINK POWER FROM BUILDING or Dispenser WIRENUTS BROWN BROW...

Page 7: ...ard and must be handled with extreme care Power to the dispenser must be turned off before attempting Steps must be taken to recover as much of the fuel contained in the hose for return back to the ta...

Page 8: ...ns that form the LINK pulser cable The cable will have to be connected to the third party pulser by using the appropriate wires suitable for the pulser 1 2 3 4 5 6 7 1 2 3 4 5 6 7 SD20TA ZM Jelen Conn...

Page 9: ...g from the FluidSecure LINK is designed intrinsically safe and can be safely run without conduit in a Class 1 Division 1 location or any lesser classification Do NOT allow it to enter into a junction...

Page 10: ...dispenser This junction box generally will have two or more conduits that feed into it Normally there are additional available conduit openings in the junction box Simply unscrew the cap from one of...

Page 11: ...a junction box conduit or other device that could connect these pulser wires to external high voltage wiring Other pulsers often have their pulser wires within the conduit system and can connect to th...

Page 12: ...ither pump fuel into a calibrated container or use the existing meter on your dispenser to calibrate If you have just installed the pulser and you probably have at this point you must pump at least 20...

Page 13: ...process Please do them in order so you don t have to repeat steps 1 Company Information Page Enter Company Name Contact Name Contact Address Contact Phone Number and Contact Email These can be modifie...

Page 14: ...all alpha characters Enter in FluidSecure New Name The name you would like for it to be identified by all users for example Unleaded this shows up as the HOSE name on the APP Enter in a Tank Number s...

Page 15: ...action reports show Enter Department from the drop down menu Select Authorized FluidSecure LINKS the hoses at which this vehicle will be allowed to fuel at 6 Enter Personnel information No fields are...

Page 16: ...lect Authorized Fueling Times these are the times of the day this person is allowed to fuel this vehicle Select Authorized Fueling Sites these are the sites at which this person is authorized to fuel...

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