TPI The Value Leader 716 Manual Download Page 1

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TPI 716

Flue Gas Analyser

The Value Leader

www.

GlobalTestSupply

.com

Find Quality Products Online at:

[email protected]

Summary of Contents for The Value Leader 716

Page 1: ...TPI 716 Flue Gas Analyser The Value LeaderTM www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 2: ...e Pressure 18 20 CO Room Test 21 Tightness Test 22 23 Combustible Gas Leak Detection 24 Menu Navigation 25 28 Memory 25 Fuel Type 26 Analyzer Setup 27 Units of Measure Instrument Info 28 Turning The Analyzer Off 29 Specifications 30 31 Calibration Service 32 Warranty 32 Appendix A General Maintenance Function Tests 32 35 Appendix B Error Codes and Troubleshooting 36 37 www GlobalTestSupply com Fin...

Page 3: ...ded Always make sure the in line filter water trap is installed properly Periodically check and replace the in line filter as needed Always remove water or condensation from the inside of the in line filter water trap assembly prior to performing tests Always use the optional oil filter p n A773 when performing tests on oil burning equipment unless you are using the 716 with an NO sensor fitted Do...

Page 4: ... of 10 filters Temperature Probe GK11M 1 each Battery Charger A766 1 each Mini Pump Protection Filter Assembly A763 1 each Exhaust Spigot Removable A764 1 each Pressure Adaptors Pair A772 1 pair PC Software and cable for communication to a PC A807 Instruction Manual Your TPI 716 Flue Gas Analyzer has the following options upgrades available Plug In Combustible Gas Sniffer Leak Probe 716 Leak Upgra...

Page 5: ...rotects the instrument from accidental damage Display Large graphical backlit LCD Display Keypad Selects all available functions Rubber Boot LCD Display Keypad 3 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 6: ... left and right soft keys are disabled Up Arrow Key This key is used to scroll up in menus Down Arrow Key This key is used to scroll down in menus Home Key This key is used to return to the Main Menu from any other menu Back Key This key is used to go back one menu level On Off Key This key is used to turn the analyser on and off www GlobalTestSupply com Find Quality Products Online at sales Globa...

Page 7: ...ment Holds rechargeable battery Rubber Boot Protects the instrument 5 Rubber Boot Information Label Thermocouple Sockets Infrared Window Battery Compartment Exhaust Port Calibration Information Gas Pressure USB Leak Probe Ports www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 8: ...dow Window for sending stored data to IR Printer Rubber Boot Protects the instrument from accidental damage 6 Rubber Boot Exhaust Port Infrared Window Rubber Boot Left Hand Side Right Hand Side www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 9: ...ermocouple probe Gas Sample Port Connection for Mini Pump Protection Filter and Flue Probe P Port Connections for Pressure Tubing P Port USB Port Connection for A807 cable for communication to a PC or connection for 716 Leak combustible gas leak detection sniffer probe Top View 7 Charger Socket USB Port P Port P Port Gas Sample Port T1 Socket T2 Socket www GlobalTestSupply com Find Quality Product...

Page 10: ...ented in graph form as well The charge is displayed in percentage 0 to 100 During operation the analyser will display charge status and battery condition in the top right corner of the display Battery is at full capacity Battery is at 2 3 capacity Battery is at 1 3 capacity The charger should be connected soon Battery is very low and needs to be recharged immediately Indicates the analyzer is conn...

Page 11: ...FF key down for approximately 3 seconds The 716 will beep and the initial start up screen will be displayed After approximately 5 seconds the Main menu will be displayed the 716 is ready to use However as the Next Calibration Due Date Approaches or is Overdue one of the following screens may appear The initial start up screen displays the following information Model number of the analyser Firmware...

Page 12: ... selection 10 Choosing Next will move you onto the Main Menu Screen as displayed below Please Note It is a requirement of BS7967 that an FGA is within calibration and used in conjunction with the manufacturers instructions therefore it is NOT recommended that Next be chosen by the user if the Calibration Overdue Screen appears Doing so will contravene the requirements of BS7967 www GlobalTestSuppl...

Page 13: ...ready for use Skip will appear above the center soft key Pressing this will bypass the 30 second countdown Turn the 716 on as outlined on page 9 After the initial start up screen the Main Menu will be displayed Using the Arrow keys select Measurements by highlighting it Press the Enter key centre soft blue key to confirm the selection The Measurements menu will be displayed Using the Arrow keys se...

Page 14: ...to scroll through the available fuel types The available fuels are Natural gas Light oil Heavy oil LPG Bituminous coal Anthracite coal Coke Butane Wood dry and Bagasse Once the desired fuel type is highlighted press the center soft key OK to confirm the selection The analyser will return to the Zeroing display and the countdown will continue 12 NOTE When selecting oil as fuel be sure to use the op...

Page 15: ...ses while Gross efficiency does Condensing efficiency is a common calculation applied is some European Countries Press the right soft key Next to highlight Efficiency change in the display Press the Chang key left soft key and the efficiency menu will display Use the Arrow keys to select the desired efficiency unit and press the center soft key OK to confirm the selection If only CO O2 sensors are...

Page 16: ...lter Assembly Ambient Air Connection T2 Flue Probe Tubing GK11M Probe Thermocouple Connection from Flue Probe Pump Protection Filter Press the center Blue Soft Key Start and the pump will start The following screen will display Press the Left Blue Soft Key to send the Displayed Readings Directly to the Optional A740 IR Printer Press the Right Blue Soft Key to Hold the desired readings on the scree...

Page 17: ...r that there is a high concentration of CO and this procedure will protect the sensors within the instrument The alarm level can be changed Please see Appendix D Make sure to check the water trap periodically during testing to ensure it does not fill with condensate and empty it as necessary If the filter begins to fill during a test open the lid and empty out the condensate After closing the lid ...

Page 18: ...1 ST stack temperature T2 AT ambient temperature Temperature T1 T2 DT Pressure Prsu Pump speed in cc min Pressing the Up Down Arrow keys enables the rest of the screen to be displayed Once the combustion readings have stabilised they can be Printed directly to the optional IR A740 Printer by lining up the IR window on the side of the FGA see page 6 the IR window on the Printer Alternatively the st...

Page 19: ...keys select the type of output you require If sending data to a PC connect the USB cable to the analyzer and computer and run the 716 PC software Press the OK key center blue soft key to print or send data to a PC Press the Back key at anytime to go back to Held Readings Choosing the HOLD option will display the following screen Please note the 3 new options on the Soft Blue Keys The TPI 716 will ...

Page 20: ...mp Pressure in the menu Press Enter center soft blue key to confirm the selection The Temperature Pressure screen will display This screen displays both T1 and T2 channels of temperature as well as the difference between T1 and T2 DT If no probe is connected to the input will be displayed indicating an open connection Pressure Prsu is also displayed in this screen www GlobalTestSupply com Find Qua...

Page 21: ...res on the LCD Other Features Pressing Send center blue soft key activates a sub menu and allows information to be sent to the optional A740 infrared printer or to a PC using the optional USB interface cable and software Pressing Save right blue soft key activates a sub menu that allows the screen data to be saved in a memory location 0 to 99 for later retrieval Pressing Zero left blue soft key ze...

Page 22: ...display The 716 incorporates a differential manometer Pressure applied to the port is subtracted from the pressure applied to the port 20 Other Features Pressing Send center blue soft key activates a sub menu and allows information to be sent to the optional A740 infrared printer or to a PC using the optional USB interface cable and software Pressing Save right blue soft key activates a sub menu t...

Page 23: ...ss the CO room test display will appear At this time the page address where the data will be stored can be changed as necessary Press the Chang key left blue soft key and use the Arrow keys to change the address location 4 Press the Start key center blue soft key to begin CO monitoring The pump will start and the 716 will begin storing readings every minute The number of readings stored can be see...

Page 24: ...ys to select the required numbered location then the centre blue soft key OK to confirm the change 5 Once you have selected the desired memory address location and the pressure has been zeroed you can begin the test procedures as follows 6 Connect the pressure tube to the desired test point and pressure up the 716 to the required pressure The Live Pressure Readings can be viewed in the top box on ...

Page 25: ...t any point 13 If the readings are within the allowable tolerances press the center blue soft key to Pass them and move onto the Tightness part of the test 14 Pressure up the 716 to the required pressure The Live Pressure Readings can be viewed in the top box on all the following screens 15 Once the desired pressure is reached the press the centre blue soft key Start to begin the procedure 16 The ...

Page 26: ...ill illuminate and can be used to aid in seeing fittings in dark areas 4 After the warm up period is complete the Leak detection screen will display and a constant tick will be heard Use the combustible gas probe to begin looking for leaks 5 When a leak is encountered the tick rate will increase and the Low to High bar graph will visually indicate a leak Press the Zero key left blue soft key to re...

Page 27: ...ft key to confirm the selection 3 Depending on the memory type selected all or some of the options shown below will be available Memory IR Print Allows information printed in specific addresses to be printed to the optional infrared printer p n A740 Memory All Clear Clears information out of all memory locations Memory PC Out Sends all information stored in memory to a PC Requires optional USB cab...

Page 28: ...w keys to select the fuel type Scrolling down displays the rest of the available fuel types 3 Press the OK key center blue soft key to confirm the selection Fuel type can also be changed from the flue gas zeroing screen as outlined earlier in this instruction manual www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 29: ...h your companies information After pressing Enter you will be asked for a password Enter 7160 and press OK Select Header Line 1 by pressing the centre blue soft key Enter Use the Up Down Arrow Left Right Blue Soft Keys to move to the required character then press the centre blue soft key Enter to choose this character Repeat this process until the required details are displayed in the top box Use ...

Page 30: ...ements Pressure Select between mbar psi inH2O mmH2O kPa hPa inHg mH2O and mmHg units of measure for pressure readings Efficiency Select between Nett and Gross efficiency Menu Navigation Instrument Info Provides the serial number firmware version and firmware date Bluetooth Pin Code if fitted for reference Choosing Next also shows the Last Calibration Date of the unit the Next Calibration Due Date ...

Page 31: ...ow itself to be switched off if the CO is above 10ppm When the 716 is turning off the following screen is seen 29 The instrument has an auto shut off factory set for 10 minutes should no keys have been pressed for this period and the CO level is below 10ppm The auto power off can be set to a different time or disabled Please refer to Menu Navigation Analyser Setup on page If the CO level is close ...

Page 32: ...kPa hPa inHg mmHg mH2O Display Backlit Graphic LCD Data Storage 100 sets of readings multiple pages Time Date 24 Hour Real Time Clock Dimensions 7 8 200mm x 3 5 90mm x 2 4 60mm Weight 1 1lbs 500g Conforms to EN50379 Flue Temperature Probe Construction Pistol Grip with Stainless Steel Shaft Hose Length 8 2 2500mm Insertion Length 7 9 200mm K Type Thermocouple Accuracy 0 3 of fullscale 2 F 1 C Maxim...

Page 33: ...ulated Gas Leak Sensor 100 10 000 ppm calibrated to methane if fitted Pressure Measurement Selectable Ranges mbar psi inH2O mmH2O kPa hPa inHg mmHg mH2O Range 100 mbar to 100 mbar 10 kPa to 10 kPa 40 inH2O to 40 inH2O Resolution 0 001 mbar 0 9 999 mbar 0 01 mbar 10 00 99 99 mbar Accuracy 5 mbar 0 05 mbar 5 mbar 1 of reading Temperature Measurement Input Type K Type thermocouple Range 58 F to 2372 ...

Page 34: ...e consumable parts for the instrument In Line Filter Element pkg of 10 A796 F Disc water filter A796 D Mini Pump Protection Filter A763 WARRANTY Your TPI 716 Flue Gas Analyser is guaranteed free from defects in materials and workmanship for 6 Years from the date of purchase subject to the unit being returned annually and serviced calibrated by TPI or an approved Service Centre 32 www GlobalTestSup...

Page 35: ... result in in accurate readings Water Trap Check Visually check the water trap for 1 Cracks in the bowl 2 Broken ears on the bowl where the lid locks on 3 Broken ears on the lid 4 Worn out o ring on the lid 5 Loose connection to the flue probe tubing Filter Check Signs of dirty or water saturated filters are a slow pump flow error displayed when the flue probe is connected and measurements that ta...

Page 36: ...aturated filter can be left to dry and reused later Pump Operation Check 1 Turn the analyser on as outlined on pages 11 to 14 Wait until the analyser has completed the initial purge and sensor check and is operating normally prior to proceeding to step 2 2 With the pump running cover the analyser gas inlet port with your finger The analyser should display FLO ERR and a rapid beeping should be hear...

Page 37: ...of the flue probe with a small piece of tube and pinch the end closed After a short period of time the analyser should display Flow Error and a rapid beeping should be heard If this happens the flue probe his operating properly and the integrity test is complete If the analyser does not display Flow Error this is an indication of a possible leak somewhere in the flue probe and you may proceed to t...

Page 38: ...sample Worn or defective carbon monoxide sensor Disconnect probe and restart Purge for 20 minutes and restart Call Technical Helpline on 01293 530196 opt 1 Lo bat Low battery Battery needs to be charged Charge battery If the battery won t hold a charge replace the battery oFL Overflow indication The pressure being measured is outside the maximum measurement capability Pressure being measured is to...

Page 39: ...n level is above 19 9 these parameters won t read These parameters might not display or be applicable in some tests Pressure prints as N A on my combustion analysis print out During combustion analysis if a pressure measurement is not being made this parameter will print as not being used Perform the combustion test and also connect the manometer and monitor pressure Battery will not charge or hol...

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