
SS00O
−
07
−
SERVICE SPECIFICATIONS
ENGINE MECHANICAL (5VZ
−
FE)
SS
−
9
183
Author:
Date:
1996 TOYOTA T100 (RM449U)
ENGINE MECHANICAL (5VZ
−
FE)
SERVICE DATA
Compression
pressure
at 250 rpm STD
Minimum
Difference of pressure between each cylinder
1,200 kPa (12.2 kgf/cm
2
, 174 psi)
1,000 kPa (10.2 kgf/cm
2
, 145 psi)
100 kPa (1.0 kgf/cm
2
, 15 psi) or less
Valve
clearance
at cold Intake
Exhaust
Adjusting shim for repair part
Mark 2.500
Mark 2.550
Mark 2.600
Mark 2.650
Mark 2.700
Mark 2.750
Mark 2.800
Mark 2.850
Mark 2.900
Mark 2.950
Mark 3.000
Mark 3.050
Mark 3.100
Mark 3.150
Mark 3.200
Mark 3.250
Mark 3.300
0.13
−
0.23 mm (0.006
−
0.009 in.)
0.27
−
0.37 mm (0.011
−
0.014 in.)
2.500 mm (0.0984 in.)
2.550 mm (0.1004 in.)
2.600 mm (0.1024 in.)
2.650 mm (0.1043 in.)
2.700 mm (0.1063 in.)
2.750 mm (0.1083 in.)
2.800 mm (0.1102 in.)
2.850 mm (0.1122 in.)
2.900 mm (0.1142 in.)
2.950 mm (0.1161 in.)
3.000 mm (0.1181 in.)
3.050 mm (0.1201 in.)
3.100 mm (0.1220 in.)
3.150 mm (0.1240 in.)
3.200 mm (0.1260 in.)
3.250 mm (0.1280 in.)
3.300 mm (0.1299 in.)
Ignition timing
w/ Terminals TE1 and E1 connected of DLC1 8
−
12
°
BTDC @ idle
Idle speed
−
700
±
50 rpm
Intake manifold
vacuum
at idle speed 60 kPa (450 mmHg, 17.7 in.Hg) or more
Timing belt
tensioner
Protrusion from housing side
10.0
−
10.8 mm (0.394
−
0.425 in.)
Cylinder head
Warpage
Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter
STD
O/S 0.05
0.10 mm (0.039 in.)
30
°
, 45
°
, 60
°
45
°
1.0
−
1.4 mm (0.039
−
0.055 in.)
10.985
−
11.027 mm (0.4325
−
0.4341 in.)
11.050
−
11.077 mm (0.4350
−
0.4361 in.)
Valve guide
bushing
Inside diameter
Outside diameter for repair part
STD
O/S 0.05
6.010
−
6.030 mm (0.2366
−
0.2374 in.)
11.033
−
11.044 mm (0.4344
−
0.4348 in.)
11.083
−
11.094 mm (0.4363
−
0.4368 in.)
Valve
Valve overall length
STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameter
Intake
Exhaust
Stem oil clearance
STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness
STD
Minimum
95.15 mm (3.7461 in.)
94.90 mm (3.7362 in.)
94.60 mm (3.7244 in.)
94.40 mm (3.7165 in.)
44.5
°
5.970
−
5.985 mm (0.2350
−
0.2356 in.)
5.965
−
5.980 mm (0.2348
−
0.2354 in.)
0.025
−
0.060 mm (0.0010
−
0.0024 in.)
0.030
−
0.065 mm (0.0012
−
0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.0 mm (0.039 in.)
0.5 mm (0.020 in.)
Summary of Contents for T100 1996
Page 1: ...1996 TOYOTA T100 Factory Service Manual...
Page 594: ...DI 330 DIAGNOSTICS ANTI LOCK BRAKE SYSTEM 1996 TOYOTA T100 RM449U 4WD Vehicle...
Page 787: ...Z14987 EM 64 ENGINE MECHANICAL 3RZ FE ENGINE UNIT 779 Author Date 1996 TOYOTA T100 RM449U...
Page 840: ...EM 12 ENGINE MECHANICAL 5VZ FE TIMING BELT 831 Author Date 1996 TOYOTA T100 RM449U...
Page 854: ...Z18898 EM 26 ENGINE MECHANICAL 5VZ FE CYLINDER HEAD 845 Author Date 1996 TOYOTA T100 RM449U...
Page 855: ...ENGINE MECHANICAL 5VZ FE CYLINDER HEAD EM 27 846 Author Date 1996 TOYOTA T100 RM449U...
Page 856: ...S05153 EM 28 ENGINE MECHANICAL 5VZ FE CYLINDER HEAD 847 Author Date 1996 TOYOTA T100 RM449U...
Page 857: ...Z18899 ENGINE MECHANICAL 5VZ FE CYLINDER HEAD EM 29 848 Author Date 1996 TOYOTA T100 RM449U...
Page 891: ...ENGINE MECHANICAL 5VZ FE ENGINE UNIT 2WD EM 63 882 Author Date 1996 TOYOTA T100 RM449U...
Page 892: ...Z18855 EM 64 ENGINE MECHANICAL 5VZ FE ENGINE UNIT 2WD 883 Author Date 1996 TOYOTA T100 RM449U...
Page 902: ...EM 74 ENGINE MECHANICAL 5VZ FE ENGINE UNIT 4WD 893 Author Date 1996 TOYOTA T100 RM449U...
Page 903: ...ENGINE MECHANICAL 5VZ FE ENGINE UNIT 4WD EM 75 894 Author Date 1996 TOYOTA T100 RM449U...
Page 911: ...P21786 ENGINE MECHANICAL 5VZ FE CYLINDER BLOCK EM 83 902 Author Date 1996 TOYOTA T100 RM449U...
Page 937: ...P24450 ENGINE MECHANICAL 5VZ FE EXHAUST SYSTEM EM 109 928 Author Date 1996 TOYOTA T100 RM449U...
Page 972: ...SF0AH 03 MF 8 MFI 3RZ FE FUEL PUMP 1996 TOYOTA T100 RM449U COMPONENTS...
Page 981: ...SF0AQ 02 MFI 3RZ FE INJECTOR MF 17 1996 TOYOTA T100 RM449U COMPONENTS...
Page 991: ...SF0B1 02 P21635 MFI 3RZ FE THROTTLE BODY MF 27 1996 TOYOTA T100 RM449U COMPONENTS...
Page 996: ...SF0B6 02 P21639 MF 32 MFI 3RZ FE IDLE AIR CONTROL IAC VALVE 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1027: ...SF0BU 02 SF 8 SFI 5VZ FE FUEL PUMP 1996 TOYOTA T100 RM449U FUEL PUMP COMPONENTS...
Page 1038: ...Z15607 SFI 5VZ FE INJECTOR SF 19 1025 Author Date 1996 TOYOTA T100 RM449U...
Page 1045: ...SF0CB 01 P20166 SF 26 SFI 5VZ FE FUEL TANK AND LINE 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1053: ...SF0CE 03 S05190 SF 34 SFI 5VZ FE THROTTLE BODY 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1060: ...SF0CJ 01 S05191 SFI 5VZ FE IDLE AIR CONTROL IAC VALVE SF 41 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1074: ...S05210 SFI 5VZ FE KNOCK SENSOR SF 55 1061 Author Date 1996 TOYOTA T100 RM449U...
Page 1075: ...Z15606 SF 56 SFI 5VZ FE KNOCK SENSOR 1062 Author Date 1996 TOYOTA T100 RM449U...
Page 1083: ...CO COOLING 3RZ FE COOLANT CO 1 WATER PUMP CO 3 THERMOSTAT CO 7 RADIATOR CO 11...
Page 1096: ...CO05I 01 S06060 COOLING 3RZ FE RADIATOR CO 13 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1104: ...CO COOLING 5VZ FE COOLANT CO 1 WATER PUMP CO 3 THERMOSTAT CO 8 RADIATOR CO 12...
Page 1108: ...Z15614 CO 4 COOLING 5VZ FE WATER PUMP 1093 Author Date 1996 TOYOTA T100 RM449U...
Page 1118: ...CO060 01 Z15608 CO 14 COOLING 5VZ FE RADIATOR 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1119: ...P20979 COOLING 5VZ FE RADIATOR CO 15 1996 TOYOTA T100 RM449U...
Page 1124: ...LU LUBRICATION 3RZ FE OIL AND FILTER LU 1 OIL PUMP LU 5...
Page 1130: ...P21644 LU 6 LUBRICATION 3RZ FE OIL PUMP 1114 Author Date 1996 TOYOTA T100 RM449U...
Page 1137: ...LU LUBRICATION 5VZ FE OIL AND FILTER LU 1 OIL PUMP LU 5 OIL COOLER LU 17...
Page 1143: ...LU 6 LUBRICATION 5VZ FE OIL PUMP 1126 Author Date 1996 TOYOTA T100 RM449U...
Page 1144: ...LUBRICATION 5VZ FE OIL PUMP LU 7 1127 Author Date 1996 TOYOTA T100 RM449U...
Page 1145: ...P20978 LU 8 LUBRICATION 5VZ FE OIL PUMP 1128 Author Date 1996 TOYOTA T100 RM449U...
Page 1158: ...IG IGNITION 3RZ FE IGNITION SYSTEM IG 1 DISTRIBUTOR IG 6 CRANKSHAFT POSITION SENSOR IG 13...
Page 1189: ...ST STARTING 3RZ FE STARTER ST 1 STARTER RELAY ST 17...
Page 1191: ...ST 2 STARTING 3RZ FE STARTER 1171 Author Date 1996 TOYOTA T100 RM449U...
Page 1207: ...ST STARTING 5VZ FE STARTER ST 1 STARTER RELAY ST 16...
Page 1209: ...ST 2 STARTING 5VZ FE STARTER 1188 Author Date 1996 TOYOTA T100 RM449U...
Page 1224: ...CH CHARGING 3RZ FE CHARGING SYSTEM CH 1 GENERATOR CH 6...
Page 1240: ...CH 16 CHARGING 3RZ FE GENERATOR 1996 TOYOTA T100 RM449U 9 CHECK THAT ROTOR ROTATES SMOOTHLY...
Page 1242: ...CH CHARGING 5VZ FE CHARGING SYSTEM CH 1 GENERATOR CH 5...
Page 1414: ...TR 6 TRANSFER TRANSFER ASSEMBLY 1386 Author Date 1996 TOYOTA T100 RM449U...
Page 1484: ...SA 14 SUSPENSION AND AXLE FRONT WHEEL ALIGNMENT 4WD 1453 Author Date 1996 TOYOTA T100 RM449U...
Page 1600: ...SA 130 SUSPENSION AND AXLE REAR AXLE SHAFT 1569 Author Date 1996 TOYOTA T100 RM449U...
Page 1608: ...SA 138 SUSPENSION AND AXLE REAR DIFFERENTIAL CARRIER 1577 Author Date 1996 TOYOTA T100 RM449U...
Page 1631: ...SUSPENSION AND AXLE REAR LEAF SPRING SA 161 1600 Author Date 1996 TOYOTA T100 RM449U...
Page 1698: ...BR09Z 02 F14858 BRAKE ABS ACTUATOR BR 61 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1733: ...SR07D 01 SR 26 STEERING TILT STEERING COLUMN 1996 TOYOTA T100 RM449U REMOVAL See page SR 13...
Page 1736: ...SR07F 01 STEERING TILT STEERING COLUMN SR 29 1996 TOYOTA T100 RM449U INSPECTION See page SR 17...
Page 1797: ...SR08A 01 SR 90 STEERING IDLER ARM 1996 TOYOTA T100 RM449U REMOVAL See page SR 85...
Page 1800: ...SR08D 01 STEERING IDLER ARM SR 93 1996 TOYOTA T100 RM449U INSTALLATION See page SR 87...
Page 1871: ...BE03E 02 I22850 BE 36 BODY ELECTRICAL COMBINATION METER 1996 TOYOTA T100 RM449U CIRCUIT...
Page 1872: ...I22849 BODY ELECTRICAL COMBINATION METER BE 37 1996 TOYOTA T100 RM449U...
Page 1898: ...BODY ELECTRICAL AUDIO SYSTEM BE 63 1996 TOYOTA T100 RM449U 1 ANTI THEFT SYSTEM...
Page 1912: ...BODY ELECTRICAL AUDIO SYSTEM BE 77 1996 TOYOTA T100 RM449U...
Page 1913: ...BE 78 BODY ELECTRICAL AUDIO SYSTEM 1996 TOYOTA T100 RM449U...
Page 1914: ...BODY ELECTRICAL AUDIO SYSTEM BE 79 1996 TOYOTA T100 RM449U...
Page 1944: ...BO 24 BODY WINDSHIELD 1996 TOYOTA T100 RM449U 21 INSTALL INNER REAR VIEW MIRROR...