Toyota T100 1996, Service Manual, Page: 1218 / 2062

P25641
Long
Short
Indentation
Protrusion
P25598
Long
Short
Lead Terminal
P25602
40 mm
37 mm
20 mm
Wooden Block
Contact
Plate
− STARTING (5VZ − FE) STARTER
ST − 11
1996 TOYOTA T100 (RM449U)
4. REINSTALL TERMINAL KIT PARTS
(a) Terminal 30:
Install these new parts:
(1)
Insulation paper
(2) Terminal insulator (inside)
NOTICE:
Be careful to install the terminal insulator in the correct
direction.
(3) Contact plate
(4) Terminal bolt
(5) O − ring
(6) Packing and terminal insulator (outside)
Install the packing to the terminal insulator, and
install them.
HINT:
Match the protrusion of the insulator with the indentation of the
housing.
(7) Wave washer
(8) Terminal nut
(b) Terminal C:
Install these new parts:
(1)
Terminal insulator (inside)
(2) Contact plate
(3) Terminal bolt
(4) O − ring
(5) Terminal insulator (outside)
(6) Wave washer
(7) Terminal nut
NOTICE:
Be careful to install the terminal insulator (inside) in the
correct direction.
(c) Temporarily tighten the terminal nuts.
5. TIGHTEN TERMINAL NUT
(a) Put a wooden block on the contact plate and press it down
with a hand press.
Dimensions of wooden block:
20 x 37 x 40 mm (0.79 x 1.46 x 1.57 in.)
Press force:
981 N (100 kgf, 221 lbf)