
Z14383
B
A
B
B
B
B
B
LU0609
Seal Packing
−
LUBRICATION (5VZ
−
FE)
OIL PUMP
LU
−
15
1996 TOYOTA T100 (RM449U)
(e)
Install the oil pump with the 8 bolts, and ground strap.
Torque:
Bolt A: 20 N·m (200 kgf·cm, 15 ft·lbf)
Bolt B: 42 N·m (420 kgf·cm, 31 ft·lbf)
2.
INSTALL CRANK SHAFT POSITION SENSOR
3.
INSTALL OIL PAN BAFFLE PLATE
4.
INSTALL OIL STRAINER
Place a new gasket and install the oil strainer.
Torque:7.5 N·m (76 kgf·cm, 66 in.·lbf)
5.
CLEAN OIL PAN
Remove any old packing (FIPG) material and be careful not to
drop any oil on the contacting surfaces of the, oil pan, cylinder
block and sealing grooves.
S
Using a razor blade and gasket scraper, remove all
the remaining seal packing (FIPG) material from the
gasket surfaces.
S
Thoroughly clean all components to remove all the
loose material.
S
Clean both sealing surfaces with a non
−
residue sol-
vent.
NOTICE:
Do not use a solvent which will affect the painted surfaces.
6.
INSTALL OIL PAN
(a)
Apply seal packing to the oil pan, as shown in the illustra-
tion.
Seal packing:
Part No. 08826
−
00080 or equivalent
S
Install a nozzle that has been cut to a 3
−
4 mm (0.12
−
0.16 in.) opening.
HINT:
Avoid applying an excess amount to the surface.
S
If parts are not assembled within 5 minutes of apply-
ing the seal packing, the effectiveness of the seal
packing is lost and the seal packing must be re-
moved and reapplied.
S
Immediately remove the nozzle from the tube and
reinstall the cap after using the seal packing.
(b)
Install the oil pan with the 4 nuts and 15 bolts.
Torque:7.6 N·m (78 kgf·cm, 67 in.·lbf)
7.
INSTALL FLYWHEEL HOUSING UNDER AND COVER
DUST
8.
INSTALL STIFFENER PLATE
9.
CONNECT STARTER WIRE CLAMP
10. A/T:
INSTALL OIL COOLER TUBE AND CLAMP
11.
INSTALL CRANKSHAFT TIMING PULLEY
(See page
EM
−
19
)
Summary of Contents for T100 1996
Page 1: ...1996 TOYOTA T100 Factory Service Manual...
Page 594: ...DI 330 DIAGNOSTICS ANTI LOCK BRAKE SYSTEM 1996 TOYOTA T100 RM449U 4WD Vehicle...
Page 787: ...Z14987 EM 64 ENGINE MECHANICAL 3RZ FE ENGINE UNIT 779 Author Date 1996 TOYOTA T100 RM449U...
Page 840: ...EM 12 ENGINE MECHANICAL 5VZ FE TIMING BELT 831 Author Date 1996 TOYOTA T100 RM449U...
Page 854: ...Z18898 EM 26 ENGINE MECHANICAL 5VZ FE CYLINDER HEAD 845 Author Date 1996 TOYOTA T100 RM449U...
Page 855: ...ENGINE MECHANICAL 5VZ FE CYLINDER HEAD EM 27 846 Author Date 1996 TOYOTA T100 RM449U...
Page 856: ...S05153 EM 28 ENGINE MECHANICAL 5VZ FE CYLINDER HEAD 847 Author Date 1996 TOYOTA T100 RM449U...
Page 857: ...Z18899 ENGINE MECHANICAL 5VZ FE CYLINDER HEAD EM 29 848 Author Date 1996 TOYOTA T100 RM449U...
Page 891: ...ENGINE MECHANICAL 5VZ FE ENGINE UNIT 2WD EM 63 882 Author Date 1996 TOYOTA T100 RM449U...
Page 892: ...Z18855 EM 64 ENGINE MECHANICAL 5VZ FE ENGINE UNIT 2WD 883 Author Date 1996 TOYOTA T100 RM449U...
Page 902: ...EM 74 ENGINE MECHANICAL 5VZ FE ENGINE UNIT 4WD 893 Author Date 1996 TOYOTA T100 RM449U...
Page 903: ...ENGINE MECHANICAL 5VZ FE ENGINE UNIT 4WD EM 75 894 Author Date 1996 TOYOTA T100 RM449U...
Page 911: ...P21786 ENGINE MECHANICAL 5VZ FE CYLINDER BLOCK EM 83 902 Author Date 1996 TOYOTA T100 RM449U...
Page 937: ...P24450 ENGINE MECHANICAL 5VZ FE EXHAUST SYSTEM EM 109 928 Author Date 1996 TOYOTA T100 RM449U...
Page 972: ...SF0AH 03 MF 8 MFI 3RZ FE FUEL PUMP 1996 TOYOTA T100 RM449U COMPONENTS...
Page 981: ...SF0AQ 02 MFI 3RZ FE INJECTOR MF 17 1996 TOYOTA T100 RM449U COMPONENTS...
Page 991: ...SF0B1 02 P21635 MFI 3RZ FE THROTTLE BODY MF 27 1996 TOYOTA T100 RM449U COMPONENTS...
Page 996: ...SF0B6 02 P21639 MF 32 MFI 3RZ FE IDLE AIR CONTROL IAC VALVE 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1027: ...SF0BU 02 SF 8 SFI 5VZ FE FUEL PUMP 1996 TOYOTA T100 RM449U FUEL PUMP COMPONENTS...
Page 1038: ...Z15607 SFI 5VZ FE INJECTOR SF 19 1025 Author Date 1996 TOYOTA T100 RM449U...
Page 1045: ...SF0CB 01 P20166 SF 26 SFI 5VZ FE FUEL TANK AND LINE 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1053: ...SF0CE 03 S05190 SF 34 SFI 5VZ FE THROTTLE BODY 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1060: ...SF0CJ 01 S05191 SFI 5VZ FE IDLE AIR CONTROL IAC VALVE SF 41 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1074: ...S05210 SFI 5VZ FE KNOCK SENSOR SF 55 1061 Author Date 1996 TOYOTA T100 RM449U...
Page 1075: ...Z15606 SF 56 SFI 5VZ FE KNOCK SENSOR 1062 Author Date 1996 TOYOTA T100 RM449U...
Page 1083: ...CO COOLING 3RZ FE COOLANT CO 1 WATER PUMP CO 3 THERMOSTAT CO 7 RADIATOR CO 11...
Page 1096: ...CO05I 01 S06060 COOLING 3RZ FE RADIATOR CO 13 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1104: ...CO COOLING 5VZ FE COOLANT CO 1 WATER PUMP CO 3 THERMOSTAT CO 8 RADIATOR CO 12...
Page 1108: ...Z15614 CO 4 COOLING 5VZ FE WATER PUMP 1093 Author Date 1996 TOYOTA T100 RM449U...
Page 1118: ...CO060 01 Z15608 CO 14 COOLING 5VZ FE RADIATOR 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1119: ...P20979 COOLING 5VZ FE RADIATOR CO 15 1996 TOYOTA T100 RM449U...
Page 1124: ...LU LUBRICATION 3RZ FE OIL AND FILTER LU 1 OIL PUMP LU 5...
Page 1130: ...P21644 LU 6 LUBRICATION 3RZ FE OIL PUMP 1114 Author Date 1996 TOYOTA T100 RM449U...
Page 1137: ...LU LUBRICATION 5VZ FE OIL AND FILTER LU 1 OIL PUMP LU 5 OIL COOLER LU 17...
Page 1143: ...LU 6 LUBRICATION 5VZ FE OIL PUMP 1126 Author Date 1996 TOYOTA T100 RM449U...
Page 1144: ...LUBRICATION 5VZ FE OIL PUMP LU 7 1127 Author Date 1996 TOYOTA T100 RM449U...
Page 1145: ...P20978 LU 8 LUBRICATION 5VZ FE OIL PUMP 1128 Author Date 1996 TOYOTA T100 RM449U...
Page 1158: ...IG IGNITION 3RZ FE IGNITION SYSTEM IG 1 DISTRIBUTOR IG 6 CRANKSHAFT POSITION SENSOR IG 13...
Page 1189: ...ST STARTING 3RZ FE STARTER ST 1 STARTER RELAY ST 17...
Page 1191: ...ST 2 STARTING 3RZ FE STARTER 1171 Author Date 1996 TOYOTA T100 RM449U...
Page 1207: ...ST STARTING 5VZ FE STARTER ST 1 STARTER RELAY ST 16...
Page 1209: ...ST 2 STARTING 5VZ FE STARTER 1188 Author Date 1996 TOYOTA T100 RM449U...
Page 1224: ...CH CHARGING 3RZ FE CHARGING SYSTEM CH 1 GENERATOR CH 6...
Page 1240: ...CH 16 CHARGING 3RZ FE GENERATOR 1996 TOYOTA T100 RM449U 9 CHECK THAT ROTOR ROTATES SMOOTHLY...
Page 1242: ...CH CHARGING 5VZ FE CHARGING SYSTEM CH 1 GENERATOR CH 5...
Page 1414: ...TR 6 TRANSFER TRANSFER ASSEMBLY 1386 Author Date 1996 TOYOTA T100 RM449U...
Page 1484: ...SA 14 SUSPENSION AND AXLE FRONT WHEEL ALIGNMENT 4WD 1453 Author Date 1996 TOYOTA T100 RM449U...
Page 1600: ...SA 130 SUSPENSION AND AXLE REAR AXLE SHAFT 1569 Author Date 1996 TOYOTA T100 RM449U...
Page 1608: ...SA 138 SUSPENSION AND AXLE REAR DIFFERENTIAL CARRIER 1577 Author Date 1996 TOYOTA T100 RM449U...
Page 1631: ...SUSPENSION AND AXLE REAR LEAF SPRING SA 161 1600 Author Date 1996 TOYOTA T100 RM449U...
Page 1698: ...BR09Z 02 F14858 BRAKE ABS ACTUATOR BR 61 1996 TOYOTA T100 RM449U COMPONENTS...
Page 1733: ...SR07D 01 SR 26 STEERING TILT STEERING COLUMN 1996 TOYOTA T100 RM449U REMOVAL See page SR 13...
Page 1736: ...SR07F 01 STEERING TILT STEERING COLUMN SR 29 1996 TOYOTA T100 RM449U INSPECTION See page SR 17...
Page 1797: ...SR08A 01 SR 90 STEERING IDLER ARM 1996 TOYOTA T100 RM449U REMOVAL See page SR 85...
Page 1800: ...SR08D 01 STEERING IDLER ARM SR 93 1996 TOYOTA T100 RM449U INSTALLATION See page SR 87...
Page 1871: ...BE03E 02 I22850 BE 36 BODY ELECTRICAL COMBINATION METER 1996 TOYOTA T100 RM449U CIRCUIT...
Page 1872: ...I22849 BODY ELECTRICAL COMBINATION METER BE 37 1996 TOYOTA T100 RM449U...
Page 1898: ...BODY ELECTRICAL AUDIO SYSTEM BE 63 1996 TOYOTA T100 RM449U 1 ANTI THEFT SYSTEM...
Page 1912: ...BODY ELECTRICAL AUDIO SYSTEM BE 77 1996 TOYOTA T100 RM449U...
Page 1913: ...BE 78 BODY ELECTRICAL AUDIO SYSTEM 1996 TOYOTA T100 RM449U...
Page 1914: ...BODY ELECTRICAL AUDIO SYSTEM BE 79 1996 TOYOTA T100 RM449U...
Page 1944: ...BO 24 BODY WINDSHIELD 1996 TOYOTA T100 RM449U 21 INSTALL INNER REAR VIEW MIRROR...