Toss ROPEX RESISTRON RES-403, Operating Instructions Manual

Page: 2 / 42

Page 2 RES-403
Contents
1 Safety and warning notes . . . . . . . . . . . . . . 3
1.1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Heatsealing band . . . . . . . . . . . . . . . . 3
1.3 Impulse transformer . . . . . . . . . . . . . . 3
1.4 Current transformer PEX-W2/-W3 . . . . 3
1.5 Line filter . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Warranty provisions . . . . . . . . . . . . . . . 4
1.7 Standards / CE marking . . . . . . . . . . . 4
2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Principle of operation . . . . . . . . . . . . . . . . . 5
4 Description of the controller . . . . . . . . . . . 6
5 Accessories and modifications . . . . . . . . . 6
5.1 Accessories . . . . . . . . . . . . . . . . . . . . . 6
5.2 Modifications (MODs) . . . . . . . . . . . . . 7
6 Technical data . . . . . . . . . . . . . . . . . . . . . . . 9
7 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 11
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.1 Installation procedure . . . . . . . . . . . . 11
8.2 Installation steps . . . . . . . . . . . . . . . . 12
8.3 Power supply . . . . . . . . . . . . . . . . . . . 13
8.4 Line filter . . . . . . . . . . . . . . . . . . . . . . 14
8.5 Current transformer PEX-W3 . . . . . . 14
8.6 Wiring diagram (Standard) . . . . . . . . 15
8.7 Wiring diagram with booster
connection (MOD 26) . . . . . . . . . . . . 16
8.8 Wiring diagram with "Temp-
erature reached" signal (MOD 40)
or „Temp. OK“ signal (MOD 46) . . . . 17
8.9 Startup and operation . . . . . . . . . . . . 18
8.10 View of the controller . . . . . . . . . . . . . 18
8.11 Controller configuration . . . . . . . . . . . 18
8.12 Replacing and "burning in" the heat-
sealing band . . . . . . . . . . . . . . . . . . . 20
8.13 Startup procedure . . . . . . . . . . . . . . . 21
9 Controller functions . . . . . . . . . . . . . . . . . 23
9.1 Indicators and controls . . . . . . . . . . . 23
9.2 Temperature setting
(set point selection) . . . . . . . . . . . . . . 24
9.3 Temperature indication (actual value
output) . . . . . . . . . . . . . . . . . . . . . . . . 25
9.4 Automatic zero calibration
(AUTOCAL) . . . . . . . . . . . . . . . . . . . . 26
9.5 "START" signal (HEAT) . . . . . . . . . . . 27
9.6 Measuring impulse duration
(as of October 2005) . . . . . . . . . . . . . 28
9.7 Automatic phase angle
compensation (AUTOCOMP)
(as of October 2005) . . . . . . . . . . . . . 28
9.8 Temperature diagnosis
(as of October 2005) . . . . . . . . . . . . . 29
9.9 Heatup timeout
(as of October 2005) . . . . . . . . . . . . . 29
9.10 Diagnostic interface/visualization software
(as of October 2005) . . . . . . . . . . . . . 30
9.11 System monitoring/alarm output . . . . 30
9.12 Error messages . . . . . . . . . . . . . . . . . 31
9.13 Fault areas and causes . . . . . . . . . . . 36
10 Factory settings . . . . . . . . . . . . . . . . . . . . . 37
11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 38
12 How to order . . . . . . . . . . . . . . . . . . . . . . . . 39
13 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41