Toss ROPEX RESISTRON RES-403 Operating Instructions Manual Download Page 1

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Industrie-Elektronik GmbH

Tel: +49/(0)7142/7776-0

E-Mail:

[email protected]

Gansäcker 21

Fax: +49/(0)7142/7776-19

Internet:

www.ropex.de

D-74321-Bietigheim-Bissingen (Germany)

Data subject to change

26.

RESISTRON

RES-403

Important features

• Microprocessor technology

• Automatic zero calibration (AUTOCAL)

• Automatic optimization (AUTOTUNE)

• Automatic configuration of the secondary voltage and current ranges

(AUTORANGE, as of October 2005)

• Automatic phase angle compensation (AUTOCOMP, as of October 2005)

• Automatic frequency adjustment

• Large current and voltage range

• Set point selection with potentiometer

• 0…10VDC analog output for ACTUAL temperature

• Activated with contact or 24VDC signal

• Alarm function with fault diagnosis

• Heatsealing band alloy and temperature range selectable

Operating

Instructions

Summary of Contents for ROPEX RESISTRON RES-403

Page 1: ...Automatic optimization AUTOTUNE Automatic configuration of the secondary voltage and current ranges AUTORANGE as of October 2005 Automatic phase angle compensation AUTOCOMP as of October 2005 Automat...

Page 2: ...signal MOD 40 or Temp OK signal MOD 46 17 8 9 Startup and operation 18 8 10 View of the controller 18 8 11 Controller configuration 18 8 12 Replacing and burning in the heat sealing band 20 8 13 Start...

Page 3: ...fied as follows e g Alloy 20 TCR 1100 ppm K NOREX TCR 3500 ppm K The RESISTRON temperature controller must be set and coded according to the temperature coefficient of the heatsealing band The use of...

Page 4: ...d on the user s own responsibility The CE marking on the controller confirms that the device itself complies with the above mentioned standards It does not imply however that the overall system also f...

Page 5: ...rmal loads on the heat sealing band are detected and can be corrected quickly and precisely A highly high response thermo electric control loop is formed which is highly accurate because purely elec t...

Page 6: ...ectrically isolated from the controller and the heating circuit Coding switches on the temperature controller itself can be used to adapt to different heatsealing band alloys Alloy 20 NOREX etc and se...

Page 7: ...y currents continuous current 5A pulsed current 25A Line filter Essential in order to ensure CE conformity Optimized for the RESISTRON temperature controller Impulse transformer Designed according to...

Page 8: ...oftware section 9 10 Diagnostic interface visualization software as of October 2005 on page 30 If the actual temperature is inside the specified tolerance band when the START signal is activated the o...

Page 9: ...and temperature coefficient settings can also be specified by means of the ROPEX visualization software section 9 10 Diagnostic interface visualization software as of October 2005 on page 30 in addit...

Page 10: ...be allowed between them The moving clip required for fastening must be facing down for mounting on a horizontal top hat rail End holders to mechanical fix the controller must be fitted at both ends f...

Page 11: ...RON temperature controller in the range from 47Hz 63Hz 3 Install the RESISTRON temperature controller in the electrical cabinet on a standard top hat rail DIN TS35 rail according to DIN EN 50022 If se...

Page 12: ...itable temperature coefficient 20mm clearance if several controllers installed on one top hat rail Note polarity No additional resistance in secondary circuit Dimension transformer correctly Secondary...

Page 13: ...nging to the 4xx Series Relay Kb Load break all pole e g in combination with the alarm output of the temperature controller When using a series resistor RV 1 the relay Kb shall be installed Impulse Tr...

Page 14: ...plication For more technical information Line filter docu mentation It is permissible to supply several RESIS TRON control loops with a single line filter providing the total current does not exceed t...

Page 15: ...GND 13 12 5 6 8 Contact closed or opened by ALARM see configuration 11 9 10 7 START HEAT with contact 14 15 18 17 16 cw 2K SET POINT POTENTIOMETER PD 3 or PD 5 Cable shielded C ATR _ ANALOG OUTPUT 0 1...

Page 16: ...8 Contact closed or opened by ALARM see configuration 0V Internnal ground No external grounding allowed R Current transformer PEX W2 W3 Impuls transformer 11 9 10 7 IR UR Heat sealing band START HEAT...

Page 17: ...nnot be used in combination with MOD 26 booster connection manufactured prior to September 2005 MOD 46 cannot be used in combination with MOD 40 Additional terminals in housing cover for MOD 26 Booste...

Page 18: ...igured in the range from 0 4VAC to 120VAC and the current in the range from 30A to 500A If the voltage and or the current is outside the permissible range a detailed error message appears on the contr...

Page 19: ...ction 9 10 Diagnostic interface visualization soft ware as of October 2005 on page 30 3 2 1 4 5 ON OFF 1 10V 6 60V 20 120V ON OFF OFF OFF ON OFF OFF OFF ON 30 100A 60 200A 120 400A OFF ON ON OFF OFF O...

Page 20: ...Too low a TCR leads to oscilla tion or uncontrolled heating When heatsealing bands with a higher TCR are used the controller must be calibrated for this The first time the heatsealing band is heated t...

Page 21: ...voltage 6 When the voltage is switched on the yellow AUTOCAL LED lights up for approximately 0 3 seconds to indicate that the controller is being powered up correctly As of SW Revision 106 If the red...

Page 22: ...e is displayed please proceed as des cribed in section 9 12 Error messages on page 31 9 Burn in the heatsealing band section 8 12 Replacing and burning in the heatsealing band on page 20 and repeat th...

Page 23: ...on of AUTOCAL process Green LED indicates pulses in measure ment mode In control mode luminous intensity is proportional to heating current Yellow LED lit during heating phase Red LED lights up or bli...

Page 24: ...nts If a ROPEX PD x precision potentiometer is used the SET temperature can be adjusted exactly with the help of the digital display in the window of the dial The number which appears on the display c...

Page 25: ...OPEX ATR x temperature indicator size scaling dynamic response are ideally suited to this application and this instrument should the refore always be used section 5 Accessories and modifications on pa...

Page 26: ...ion software section 9 10 Diagnostic interface visualization soft ware as of October 2005 on page 30 This setting is remembered if the controller is switched off and then on again As of SW Revision 10...

Page 27: ...ction is disabled and if you attempt to activate it then the AUTOCAL LED blinks 9 5 START signal HEAT When the START signal is activated the controller internal set actual comparison is enabled and th...

Page 28: ...gle displacement between the UR and IR measuring signals for special heatsealing applications ROPEX Application Report The AUTOCOMP function is provided for this purpose It is executed whenever the AU...

Page 29: ...rror code 309 310 is indicated and the alarm relay is switched An additional delay time 0 9 9s can be set in the ROPEX visualization software The first time the lower tolerance band limit is exceeded...

Page 30: ...es 10 12 3 Lit continuously This indicates that a fault is preventing the controller from being started error codes 101 103 107 108 201 203 307 308 801 9xx up to September 2005 error codes 1 7 As a ru...

Page 31: ...ober 2005 The block diagram in section 9 13 Fault areas and causes on page 36 permits each fault to be cleared quickly and efficiently 13 voltage levels for fault diagnostics appear at the actual valu...

Page 32: ...Replace controller Check plug in jumper Cause I R signal missing U R signal missing U R and I R signals missing Temperature step down Temperature step up Temperature too low high section 9 8 Frequenc...

Page 33: ...or fault area fgh loose contact Run AUTOCAL Cause I R signals incorrect incorrect specification of impulse transformer U R signals incorrect incorrect specification of impulse transformer U R and or...

Page 34: ...lerbereich i Konfiguration pr fen Fehlerbereich ij Konfiguration pr fen Cause I R signal incorrect calibration not possible U R signal incorrect calibration not possible U R and I R signals incorrect...

Page 35: ...missing Temperature step Frequency fluctuation inadmissible line frequency Internal fault Internal fault controller defective U R and or I R signal incorrect Data error I R signal incorrect calibrati...

Page 36: ...pulse transformer interrupted Secondary circuit interrupted before UR pickoff point Wire break Secondary winding of impulse transformer interrupted e UR signal missing Measuring wires interrupted f Pa...

Page 37: ...or incorrectly connected Fault area Explanation Possible causes DIP switches for secondary voltage U2 and current I2 up to September 2005 U2 6 60VAC I2 30 100A DIP switches 2 ON 1 3 4 5 OFF These swi...

Page 38: ...rminals including the terminals for the winding connections on the impulse transformer is recommended Dust depo sits on the controller can be removed with dry com pressed air Measuring impuse duration...

Page 39: ...s of the controller and the required modifications optional in all orders e g RES 403 400VAC MOD 26 controller for 400VAC power supply with booster connection Art No 740303 800026 must be ordered Curr...

Page 40: ...How to order Page 40 RES 403 For more accessories Accessories leaflet Booster B 400 075 Max pulse load 75A 400VAC Art No 885301 100 Max pulse load 100A 400VAC Art No 885304...

Page 41: ...g band type 9 Heatup timeout 29 How to order 39 I Impulse heatsealing method 4 Impulse transformer 7 13 39 Installation 10 11 Installation procedure 11 Installation regulations 11 L Line filter 7 13 1...

Page 42: ...403 Temperature range 9 19 Temperature reached signal 8 17 Temperature setting 24 Transformer 3 7 13 39 Type of construction 9 V View of the controller 18 Visualization software 30 W Wiring 11 13 Wir...

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