Toshiba Tosvert-130 Page 3 Installation Manual Download | Manualshive

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Introduction

Thank you for purchasing the “ Interface” for the Toshiba TOSVERT-130 G3 High-
Performance Transistor Inverter. Before using the interface option, please be sure to
thoroughly read the instructions and precautions contained in this manual. In addition, please
make sure that this instruction manual is delivered to the end user of the inverter unit into which
the option kit is installed, and keep this instruction manual in a safe place for future
reference or inverter inspection.

This instruction manual describes the device specifications, wiring methods, maintenance
procedures, protocol, functions and usage methods for the communications interface
option.

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Summary of Contents for Tosvert-130

Page 1: ...Part 45516 000 HIGH PERFORMANCE TRANSISTOR INVERTER VECTOR DRIVE SERIES MODBUS COMMUNICATIONS OPTION MANUAL ...

Page 2: ...ENTAL PARAMETERS 1 17 8 3 2 GROUP FUNDAMENTAL PARAMETERS 2 18 8 3 3 GROUP PANEL CONTROL PARAMETERS 18 8 3 4 GROUP TERMINAL SELECTION PARAMETERS 18 8 3 5 GROUP SPECIAL CONTROL PARAMETERS 19 8 3 6 GROUP FREQUENCY SETTING PARAMETERS 20 8 3 7 GROUP PROTECTION FUNCTION PARAMETERS 22 8 3 8 GROUP PATTERN RUN CONTROL PARAMETERS 23 8 3 9 GROUP FEEDBACK CONTROL PARAMETERS 24 8 3 10 GROUP COMMUNICATION SETTI...

Page 3: ...d in this manual In addition please make sure that this instruction manual is delivered to the end user of the inverter unit into which the ModPlus option kit is installed and keep this instruction manual in a safe place for future reference or inverter inspection This instruction manual describes the device specifications wiring methods maintenance procedures protocol functions and usage methods ...

Page 4: ...reliability reasons For proper grounding procedures please refer to the section in this manual pertaining to grounding section 2 1 Route the communication cables separate from the inverter input output power wiring To avoid the possibility of electric shock due to leakage currents always ground the inverter unit s E GND terminal and the motor The ModBus option board s SHLD is connected to earth gr...

Page 5: ...re proceeding to step 3 Do not touch any internal parts with power applied to the inverter or for at least 5 minutes after power to the inverter has been removed A hazard exists temporarily for electrical shock even if the source power has been removed 3 Remove the inverter s cover open the door on units with hinged doors Verify that the CHARGE LED has gone out before continuing the installation p...

Page 6: ...de of the option board is aligned with connector CN5 on the front side of the control board 8 Press the option board firmly onto the standoffs and connector CN5 until the standoff retaining tabs lock Use supplied screw to fasten onto the metal standoff 9 Connect the ModBus cable to the option board connector P3 10 Program node address DIP for the desired node address see section 6 2 11 Carefully r...

Page 7: ... to the inverter has been removed A hazard exists temporarily for electrical shock even if the source power has been removed 3 Remove the inverter s cover open the door on units with hinged doors Verify that the CHARGE LED has gone out before continuing the removal process 4 Loosen the 4 screws attaching the G3 s operation panel support bracket to the control board support bracket and remove the o...

Page 8: ...y that the inverter functions properly If the inverter unit does not appear to power up or does not function properly immediately turn power OFF Repeat steps 1 3 to remove all power from the inverter Then verify all connections Contact Toshiba International Corporation for assistance if the problem persists operation panel support bracket screws operation panel support bracket Figure 3 G3 with fro...

Page 9: ...ed Please be sure to consider the following points for making proper ground connections Grounding method checkpoints 1 Make solid ground connection to the E terminial on the inverter 2 Ensure that the metal stand off which is located near the ModBus connector has a good mechanical connection to the chassis of the inverter as well as to the option card 3 Use copper wire with a cross sectional area ...

Page 10: ...rnal parts with power applied to the inverter or for at least 5 minutes after power to the inverter has been removed A hazard exists temporarily for electrical shock even if the source power has been removed Inspection Points Check that the wiring terminal screws are not loose Tighten if necessary Check that there are no defects in any wire terminal crimp points Visually check that the crimp point...

Page 11: ...ic dust Store the option board in a well ventilated location When not using the ModBus option board for an extended period of time turn the power on at least once every two years and confirm that it still functions properly 5 2 Warranty The Modbus option kit is covered under warranty for a period of 12 months from the date of installation but not to exceed 18 months from the date of shipment from ...

Page 12: ...er address s will be 2 through 17 Presently global data write command can communicate to nodes 2 through 17 Global data read commands can access all 31 inverters Normal read and write MSTR functions can also access all 31 inverters P3 P3 P3 ModBus Basic Node Configuration 6 2 ModBus Option Card Addressing The Toshiba ModBus option card has a 6 pin DIP switch is used to assign the node address The ...

Page 13: ...n off off on on 14 off on off off on on 15 on off off off on on 16 off off off off on on 17 on on on on off on 18 off on on on off on 19 on off on on off on 20 off off on on off on 21 on on off on off on 22 off on off on off on 23 on off off on off on 24 off off off on off on 25 on on on off off on 26 off on on off off on 27 on off on off off on 28 off off on off off on 29 on on off off off on 30 ...

Page 14: ...on on changing parameter settings refer to the TOSHIBA Operation Manual The following is a list of the changes necessary to allow the activation of the Modbus Option card PARAMETER PARAMETER GROUP NEW VALUE COMMAND MODE SELECTION UTILITY 3 FREQUENCY MODE SELECTION UTILITY 3 BLIND FUNCTION SELECTION UTILITY 1 COMMUNICATIONS PARMS BLIND UTILITY 1 COMMUNICATIONS SELECTION COMMUNICATION PARAMETERS 2 F...

Page 15: ...Acc dec 2 4 Reserved DPRAM 5 Reserved DPRAM 6 Reserved DPRAM 7 Jog mode selection DPRAM 0 Normal acc dec mode 1 Jog mode 8 Feedback control Note 3 DPRAM 0 Feedback valid 1 Feedback invalid 9 Compulsory DC injection braking mode DPRAM 0 No compulsory DC injection braking 1 Compulsory DC injection below DC INJECTION START FREQUENCY A Fundamental parameter switching DPRAM 0 V F 1 1 V F 2 B Gate block...

Page 16: ...tive 1 gate block inactive 6 Reserved Always 0 7 Jog mode status 0 Normal acc dec mode 1 Jog mode 8 Feedback enable status 0 Feedback valid 1 Feedback invalid 9 Compulsory DC injection braking mode 0 DC braking inactive 1 DC braking active A Fundamental parameter switching 0 V F 1 1 V F 2 B coast stop command status 0 Normal 1 coast to stop C Emergency off command 0 normal 1 Emergency off D Reserv...

Page 17: ...0 00 400 00 0 01 15 word Torque current monitor 0 0684 FFFF Convention as noted in RS485 manual Note 4 Page 60 16 low byte Excitation current monitor 0 0688 00FF 00 FF 0 255 1 high byte Reserved 00 FF 17 word PID feedback value 0 0506 FFFF Convention as noted in RS485 manual Note 4 Page 60 0 02 18 word Motor overload ratio 0 0584 FFFF 0 65535 100 65535 19 word Inverter overload ratio 0 0586 FFFF 0...

Page 18: ... back to the network 8 3 1 GROUP FUNDAMENTAL PARAMETERS 1 Register Function Title Bank Address Mask Adjustment Range Multiplier 26 MAXIMUM OUTPUT FREQUENCY 0 1 03C0 FFFF 0BB8 9C40 30 00 400 00 0 01 27 BASE FREQUENCY 1 0 1 0428 FFFF 09C4 9C40 25 00 400 00 0 01 28 BASE FREQUENCY VOLTAGE SELECT Note 0 1 04BE 0030 0000 Input voltage level 0 0001 Automatic setting 1 0002 Stationary setting 2 29 MAXIMUM...

Page 19: ... 04FA 0004 0000 Reverse 0 0001 Forward 1 3F STOP PATTERN SELECTION 0 1 045C 0040 0000 Decelerated stop 0 0001 Coast stop 1 40 FUNDAMENTAL PARAM SWITCHING 0 1 04FB 0004 0000 V F 1 1 0001 V F 2 2 41 ACCEL DECEL 1 2 SELECTION 0 1 04FA 0008 0000 Acc dec 1 1 0001 Acc dec 2 2 42 PANEL RESET SELECTION 0 1 045C 0030 0000 All possible 0 0001 overload only 1 0002 overload overcurrent only 2 43 PANEL FEEDBAC...

Page 20: ... FFFF 0 Fmax 0 01 65 COMMERCIAL POWER INV SWITCHING OUTPUT 0 1 04C1 00C0 0000 0 0001 Auto Switch on trip 1 0002 Switch at COMMERCIAL POWER INV SWITCH FREQ 2 0003 Both 1 and 2 3 0 01 66 COMMERCIAL POWER INV SWITCH FREQ 0 1 041C FFFF 0 Fmax 67 FP OUTPUT TERMINAL PULSE FREQUENCY 0 1 04C0 0003 0000 48f 0 0001 96f 1 0002 360f 2 68 RR INPUT SPECIAL FUNCTION SELECT Note 0 1 04B8 00E0 0000 Standard 0 0001...

Page 21: ...FREQUENCY 0 1 03E2 FFFF Fmax Fmax 0 02 91 RX REFERENCE SETTING POINT 2 0 1 044E 00FF 009C 00FF 0000 0064 100 1 0 100 1 92 RX REF POINT 2 FREQUENCY 0 1 03E4 FFFF Fmax Fmax 0 02 93 PG TERMINAL STANDARD OR ADJUSTABLE 0 1 04B8 0010 0000 Standard 0 0001 Adjustable 1 94 1 PG REFERENCE SETTING POINT 1 0 1 044F 00FF 009C 00FF 0000 0064 100 1 0 100 1 95 PG REF POINT 1 FREQUENCY 0 1 03E6 FFFF Fmax Fmax 0 02...

Page 22: ...igher PRESET SPEED 8 OPERATING MODE 1 0562 040C Note 1 1 111 9 or PRESET SPEED 9 FREQUENCY 1 0568 FFFF LL UL 0 01 112 higher PRESET SPEED 9 OPERATING MODE 1 056A 040C Note 1 1 113 10 or PRESET SPEED 10 FREQUENCY 1 0570 FFFF LL UL 0 01 114 higher PRESET SPEED 10 OPERATING MODE 1 0572 040C Note 1 1 115 11 or PRESET SPEED 11 FREQUENCY 1 0578 FFFF LL UL 0 01 116 higher PRESET SPEED 11 OPERATING MODE 1...

Page 23: ...RATION RIDE THROUGH TIME 0 1 0446 00FF 0000 00FA 0 0 25 0 0 1 12E AUTO RESTART MOTOR SPEED SEARCH 0 1 04B6 0018 0000 OFF 0001 On power failure 0002 On ST make break 0003 Both 1 and 2 12F ELECTRONIC THERMAL PROTECT LVL 1 0 1 042A 00FF 000A 0064 10 100 1 130 OVERLOAD REDUCTION START FREQ 0 1 0410 FFFF 0000 0BB8 0 00 30 00 0 01 131 MOTOR 150 OVERLOAD TIME LIMIT 0 1 0444 00FF 0001 00F0 10 2400 10 132 ...

Page 24: ...EED 2 1 050A 00FF 15A PATTERN GROUP 2 SPEED 3 1 050B 00FF 15B PATTERN GROUP 2 SPEED 4 1 050C 00FF 15C PATTERN GROUP 2 SPEED 5 1 050D 00FF 15D PATTERN GROUP 2 SPEED 6 1 050E 00FF 15E PATTERN GROUP 2 SPEED 7 1 050F 00FF 15F PATTERN GROUP 2 NUMBER OF CYCLES 0 1 04A0 00FF 0001 00FF 1 255 1 160 PATTERN GROUP 3 SPEED 0 1 0510 00FF 0000 Skip 0 1 161 PATTERN GROUP 3 SPEED 1 1 0511 00FF 0001 000F Speeds 1 ...

Page 25: ...E 1 0576 00FF Same as SPEED 1 CONTINUE MODE 185 Less than 4 SPEED 10 DRIVE TIME 1 0574 FFFF 0000 1F40 0 8000 1 186 SPEED 11 CONTINUE MODE 1 057E 00FF Same as SPEED 1 CONTINUE MODE 187 Less than 4 SPEED 11 DRIVE TIME 1 057C FFFF 0000 1F40 0 8000 1 188 SPEED 12 CONTINUE MODE 1 0586 00FF Same as SPEED 1 CONTINUE MODE 189 Less than 4 SPEED 12 DRIVE TIME 1 0584 FFFF 0000 1F40 0 8000 1 18A SPEED 13 CONT...

Page 26: ...PULSES 0 1 040E FFFF 0001 270F 1 9999 1 19B PG INPUT NUMBER OF PHASES 0 1 04B9 0001 0000 Single phase input 0001 Two phase input 19C DROOPING CONTROL ENABLE 0 1 04B9 0002 0000 OFF 0001 ON 0 1 19D DROOPING CONTROL AMOUNT 0 1 0451 00FF 0000 0064 0 10 0 19E OVERRIDE CONTROL SELECTION 0 1 04C1 0007 0000 OFF 0001 FCRR 0002 FCIV 0003 FCRX 0004 FCPG 0005 FCPNL 0006 FCOPT 0007 FCMLT 19F 7 OVERRIDE MULTIPL...

Page 27: ... 0004 1 0024 9 0008 2 0028 10 000C 3 002C 11 0010 4 0030 12 0014 5 0034 13 0018 6 0038 14 001C 7 003C 15 20A TOSLINE F10 COMM ERROR MODE 1 04B0 0080 0000 Data cleared 0001 Data retained 20B 3 TOSLINE S20 RECEIVE ADDRESS 1 04CE FFFF 0000 03FF 0 1023 1 20C TOSLINE S20 TRANSMIT ADDRESS 1 04D0 FFFF 0000 03FF 0 1023 1 20D TOSLINE S20 COMMAND INPUT 1 04D2 001F 0000 001F 0 31 1 20E TOSLINE S20 MONITOR OU...

Page 28: ...ION SELECTION 21B CURRENT METER ADJUSTMENT 0 1 048A FFFF 0000 FFFF 1 8 3 12 GROUP UTILITY PARAMETERS Reg Function Title Bank Address Mask Adjustment Range Multiplier 21C INDUSTRIAL APPLICATIONS previous setting monitor for read use Note If data is written to this address the previous setting displayed on the panel will be changed 0 1 0438 00FF 0000 Std shpmt Setting 0001 Pump application 0002 Fan ...

Page 29: ...CY DISPLAY RESOLUTION 0 1 045D 0003 0000 1Hz 0001 0 1Hz 0002 0 01Hz 22D ACC DEC TIME UNITS SELECTION Ref 3 0 1 045D 0004 0000 0 1 sec 0001 0 01 sec 22E CURRENT UNITS SELECTION 0 1 045D 0008 0000 0001 A 22F VOLTAGE UNITS SELECTION 0 1 045D 0010 0000 0001 V 230 BLIND FUNCTION SELECTION 0 1 045E 0001 0000 Blind 0001 Selecti ve unblin ding 231 1 FUNDAMENTAL PARAMS 2 BLIND 0 1 045E 0040 0000 Blind 0001...

Page 30: ...5 246 575v units 042C 001A 00AC 130 860 247 MOTOR RATED FREQUENCY 0 1 04C7 00FF 0000 00C8 0 400 2 248 MOTOR RATED RPM 0 1 040C FFFF 0000 270F 0 9999 1 249 AUTO TUNING ENABLE 0 04BE 0008 0000 Auto tuning disabled 0 0001 Auto tuning enabled 1 24A LOAD MOMENT OF INERTIA 0 1 04BF 00C0 0000 Small 0 0001 Medium 1 0002 Large 2 0003 Very large 3 8 4 Inverter Fault Codes Fault codes which can be read at ad...

Page 31: ...urrent and Output Voltage 6 Read Global Data Frequency Status Output Current and Output Voltage 40002 Error Code read only 40003 Number of consecutive registers to read or write 1 to 100 decimal Write 1 to 125 decimal Read SEE Note 1 40004 Starting Register Address in G3 1 to 5xx Refer to G3 Communication Registers table 40005 Destination Node 2 17 Decimal 40006 Routing Path 1 8 Note1 Presently on...

Page 32: ... option processor and the Modbus peer processor Specifically the wrong slave input path number was returned by the peer processor The transaction is rejected The above codes were specifically included in the design of the Modbus Communication Option Additional error codes may be generated by the Modbus network handlers as well 9 3 Program Examples Example 1 Using the example PLC ladder program lis...

Page 33: ...nds G3 com register 02 can be written globally from node 1 typically a source PLC to nodes 02 17 G3 drives Using the example PLC ladder program listed previously and using the global write command Inverter on node 3 is to be started in the reverse direction using Acceleration Deceleration parameters settings 2 The output frequency of the inverter is to set to 30 Hertz Set the MSTR control register...

Page 34: ...131 17 Input Command The register for node 3 status command from the above table is 40103 From the table below we determine that for the inverter to run in reverse using 2 acc dec pattern we must place a C009 hex into that register Global Input Command Enable Global Frequency Command Enable Clear Fault Command Emergency Stop Command Coast to a Stop Command Fundamental Parrameter Selection DC Injec...

Page 35: ...m any of the 31 network nodes G3 Com Register Register No Output Frequency Monitor 05 Status 06 Output Current Monitor 07 Output Voltage Monitor 08 Using the example PLC ladder program listed previously and using the global read command read status frequency output current and output voltage on inverter at node 5 Set the MSTR control registers to the following settings Address Description Register...

Page 36: ...ency Stopped Coast to a stop V F 2 DC Injection Active Feedback Invalid In Jog Mode Reserved Gate Block inactive Reserved Acc Dec 2 Forward Run Enabled Running address bit F E D C B A 9 8 7 6 5 4 3 2 1 0 40101 x x x x x x x x x x x x x x x x ...

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