Toshiba RDXV49DTKF Service Manual Download Page 106 | Manualshive

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20090420

1-23-1

E3TK0CA

MECHANICAL PARTS LIST

PRODUCT SAFETY NOTE:

Products marked with a

!

have special characteristics important to safety.

Before replacing any of these components, read
carefully the product safety notice in this service
manual. Don't degrade the safety of the product
through improper servicing.

!

Loca-

tion

No.

TSB P/N

Reference No.

Description

A-1X

79104468

1VM122720

PANEL FRONT E3TK0FD

A-3

79104469

1VM328481

COVER TOP E3TG0FD

1B1

79103354

N25E1FL

DECK ASSEMBLY CZD014/
VM25E0

1B3

79104490

UHDD160HT003

HARD DISK DRIVE 160GB
HDT721016SLA380

B37A

79104095

WX1N9680-002

CM-12PIN FFC

B-15

79103705

1VM427939

RUBBER CUSHION(TOP BOARD
ASSEMBLY E3NG0FD)

B-22

79103345

1VM422863

HDD RUBBER E4350JD

B-25

79103702

0VM416664C

CUSHION RUBBER E9400UD

FM1001 79103715

MMEZR12XNR04 MOTOR DC FAN 2D65BK100230

W2

79104453

WX1E3TK0-005

WIRE ASSEMBLY 40PIN FFC
WX1E3TK0-005

W11

79103720

WPZ0331WJ001

IEEE1394 CABLE JE-1710-9

ACCESSORIES

X1

79104485

NB831ED

REMOTE CONTROL UNIT
NB831ED

!

X-2A

79104470

1VMN26865

OWNERS MANUAL(EN) E3TK0FD

!

X-2B

79104471

1VMN26866

OWNERS MANUAL(FR) E3TK0FD

!

X-2C

79104472

1VMN26867

OWNERS MANUAL(IT) E3TK0FD

!

X-2D

79104473

1VMN26868

OWNERS MANUAL(DE) E3TK0FD

X-3

79104474

1VMN26870

QUICK GUIDE E3TK0FD

X-6

79103090

WPZ0122LG001

RF CORD PAL 1.2M

X-38A

79104475

1VMN27433

BRIEF OWNERS MANUAL(NL)
E3TK0FD

X-38B

79104476

1VMN27434

BRIEF OWNERS MANUAL(EL)
E3TK0FD

X-38C

79104477

1VMN27435

BRIEF OWNERS MANUAL(NO)
E3TK0FD

X-38D

79104478

1VMN27436

BRIEF OWNERS MANUAL(SV)
E3TK0FD

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Summary of Contents for RDXV49DTKF

Page 1: ...rial number This Service Manual describes replacement parts for the green product When repairing this green product use the part s described in this manual and lead free solder 2 For 1 and 2 see the next page FILE NO 810 200923GR HDD DVD VideoCassette Recorder RDXV49DTKF Published in Japan May 2009 GREEN SECAM PAL REVISED 01 ...

Page 2: ...ent of parts is not only confined to manufacture The same green parts used in manufacture must also be used as replacement parts 2 LEAD FREE SOLDER This product is manufactured using lead free solder as a part of a movement within the consumer products industry at large to be environmentally responsible Lead free solder must be used in the servicing and repair of this product WARNING This product ...

Page 3: ...Mode 1 11 1 Remote Control Key Code 1 12 1 Troubleshooting 1 13 1 Function Indicator Symbols 1 14 1 Block Diagrams 1 15 1 Schematic Diagrams BOARD and Test Points 1 16 1 Waveforms 1 17 1 Wiring Diagram 1 18 1 System Control Timing Chart 1 19 1 IC Pin Function Descriptions 1 20 1 Lead Identifications 1 21 1 Exploded Views 1 22 1 Mechanical Parts List 1 23 1 Electrical Parts List 1 24 1 Main Section...

Page 4: ...1 1 1 E3TK0SP SPECIFICATIONS ...

Page 5: ... away from the pickup lens when the diode is turned on Do not look directly at the laser beam CAUTION Use of controls and adjustments or doing procedures other than those specified herein may result in hazardous radiation exposure Location Inside Top of DVD mechanism Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin Drive Mechanism Assembly Laser...

Page 6: ... and assemblies are specified for conformance with regulations applying to spurious radiation These must also be replaced only with specified replacements Examples RF converters RF cables noise blocking capacitors and noise blocking filters etc C Use specified internal wiring Note especially 1 Wires covered with PVC tubing 2 Double insulated wires 3 High voltage leads D Use specified insulating ma...

Page 7: ...ble parts RF terminals antenna terminals video and audio input and output terminals microphone jacks earphone jacks etc is lower than or equal to the specified value in the table below Measuring Method Power ON Insert load Z between B earth ground power cord plug prongs and exposed accessible parts Use an AC voltmeter to measure across the terminals of load Z See Fig 2 and the following table AC L...

Page 8: ...air to the Flat Pack IC about 5 to 6 seconds Fig S 1 1 2 Remove the flat pack IC with tweezers while applying the hot air 3 Bottom of the flat pack IC is fixed with glue to the BOARD when removing entire flat pack IC first apply soldering iron to center of the flat pack IC and heat up Then remove glue will be melted Fig S 1 6 4 Release the flat pack IC from the BOARD using tweezers Fig S 1 6 CAUTI...

Page 9: ...y one using a sharp pin or wire to which solder will not adhere iron wire When heating the pins use a fine tip soldering iron or a hot air desoldering machine Fig S 1 4 3 Bottom of the flat pack IC is fixed with glue to the BOARD when removing entire flat pack IC first apply soldering iron to center of the flat pack IC and heat up Then remove glue will be melted Fig S 1 6 4 Release the flat pack I...

Page 10: ... Fig S 1 6 Note When using a soldering iron care must be taken to ensure that the flat pack IC is not being held by glue When the flat pack IC is removed from the BOARD handle it gently because it may be damaged if force is applied 2 Installation 1 Using desoldering braid remove the solder from the foil of each pin of the flat pack IC on the BOARD so you can install a replacement flat pack IC more...

Page 11: ... to remove any static electricity that may be charged on the body 2 Ground for Workbench Be sure to place a conductive sheet or copper plate with proper grounding 1 M on the workbench or other surface where the semi conductors are to be placed Because the static electricity charge on clothing will not escape through the body grounding band be careful to avoid contacting semi conductors with your c...

Page 12: ...condensation and then work necessary task such as operation check 3 STATIC ELECTRICITY a After removing HDD or taking replacement HDD out of the protective bag the replacement HDD is packed in a protective bag place HDD on a conductive surface A grounding band should be worn when handling Both the conductive surface and grounding band should be grounded b Make sure that HDD is placed on main unit ...

Page 13: ...e into the Deck Mechanism Assembly and press B VCR button The tape will be loaded into the Deck Mechanism Assembly Make sure the power is on connect JP278 S INH to GND This will stop the function of Tape Start Sensor Tape End Sensor and Reel Sensors If these TPs are connected before plugging in the unit the function of the sensors will stay valid See Fig 1 Note Because the Tape End Sensors are ina...

Page 14: ...1 Fan Holder 12 Motor DC Fan 13 Panel Rear 20 Deck Assembly 24 Deck Pedestal 19 VCR Chassis Unit 16 BOARD SWITCH 18 BOARD POWER SWITCH 3 BOARD USB 23 BOARD AV 21 BOARD DTV MODULE Unit 7 BOARD SATA 5 DVD Mechanism DVD HDD MAIN BOARD Assembly D3 S 6 2 S 7 2 S 8 2 S 9 CN101 CN502 D CN652 CN701 CN901 CN981 Connector Dust Cover Hook Mecha Plate Earth 2 6 HDD Assembly D3 2 S 10 S 11 Connector 7 BOARD SA...

Page 15: ...aced the HDD unit format the HDD unit To format the HDD unit perform the following 3 1 To put the HDD DVD VCR into the HDD mode press the HDD button on the remote control unit 3 2 To put the HDD DVD VCR into the self check mode after pressing VARIABLE SKIP button press the 0 7 and 9 buttons on the remote control in that order within three seconds 3 3 Press ENTER OK button The HDD DVD VCR is format...

Page 16: ...981 Mecha Plate Earth CN652 CN502 D S 11 S 7 S 6 Connector See Reference Notes 2 Dust Cover Hook 6 HDD Assembly 5 DVD Mechanism DVD HDD MAIN BOARD Assembly S 7 S 8 Fig D3 S 13 S 13 S 12 S 12 CN5003 10 HDD Bracket 8 HDD Unit 9 HDD Support 7 BOARD SATA HDD Rubber HDD Rubber Fig D4 S 14 S 17 S 16 S 17 S 16 S 15 12 Motor DC Fan 11 Fan Holder 13 Panel Rear CN1002 P Rear Holder Fig D5 ...

Page 17: ...L1001 CN6005 S 21 S 22 S 18 S 19 S 20 14 BOARD POWER SUPPLY 15 Power Holder 17 BOARD FUNCTION 16 BOARD SWITCH Desolder CN1504 Fig D6 S 24 S 23 S 25 19 VCR Chassis Unit 18 BOARD POWER SWITCH Desolder Lead with blue stripe Fig D7 ...

Page 18: ...BOARD REAR JACK FE Head Cylinder Assembly ACE Head Assembly 23 BOARD AV SW507 LD SW From FE Head BOTTOM VIEW Lead connections of Deck Assembly and BOARD AV Desolder FFC of Capstan Motor Printing side Desolder Desolder Desolder Desolder From Cylinder Assembly From ACE Head Assembly Lead with blue stripe Lead with white stripe S 26 S 27 Fig D8 LD SW Pin Pin Hole Hole Shaft Cam Gear 23 BOARD AV 20 De...

Page 19: ...1 7 6 E3TK0DC S 28 S 29 S 30 DV PlateEarth DV Cable S 31 24 Deck Pedestal 26 Bracket R 25 Front Bracket R Fig D9 ...

Page 20: ...the Cover Top Front Assembly Front Bracket DVD Mechanism DVD HDD MAIN BOARD Assembly 2 Remove the Dust Cover 3 Rotate the gear in the direction of the arrow manually as shown below the tray descends 4 Pull the tray out manually and remove a disc View for A A Hook Rotate this gear in the direction of the arrow ...

Page 21: ...nge DC AC 20MHz 2 Alignment Tape FL6A Head Switching Position Adjustment Purpose To determine the Head Switching position during playback Symptom of Misadjustment May cause Head Switching noise or vertical jitter in the picture Reference Notes Playback the Alignment tape and adjust VR501 so that the V sync front edge of the CH1 video output waveform is at the 6 5Hr1H 416Psr64Ps delayed position fr...

Page 22: ...he screen Fig b Screen of Finishing Self Check Mode Table 1 Description of Fig a INDICATION DESCRIPTION DVD CONNECT STATUS 1 Connecting Condition of DVD F E HDD CONNECT STATUS 2 Connecting Condition of HDD HDD POWER ON HOURS 3 Value of HDD power on hours obtained from S M A R T command If not obtainable value of HDD power on hours is 0 Value in parentheses is the factory setting value If no settin...

Page 23: ...ND DVD drive cannot be found CABLE ERROR FFC cable connecting to CN201 CN301 between the DVD drive and the DVD HDD MAIN BOARD is not connected correctly Table 3 Indication of HDD self check 5 INDICATION DESCRIPTION OK Connection of HDD is normal NOT FOUND HDD drive cannot be found CABLE ERROR FFC cable between the BOARD SATA and the HDD drive is not connected correctly Table 4 Available button in ...

Page 24: ...the initializing is completed the HDD DVD VCR exits the Version display mode and turns off the power automatically To move into the Normal mode from the Version display mode press RETURN button on the remote control unit instead of ENTER OK button When button is pressed before ENTER OK button is pressed the HDD DVD VCR exits the Version display mode then the power turns off Note By initializing Cu...

Page 25: ... displayed on the screen F UP is displayed on the VFD 2 When Firmware Updating XX Complete is displayed on the screen 194000 is displayed on the VFD Fig d Programming Mode Screen Fig e VFD in Version Up Mode Example The appearance shown in 1 of Fig d is described as follows 6 After updating is finished the tray opens automatically At this time no button is available 7 Pull out the AC code once the...

Page 26: ...e firmware version Display Contents MODEL NAME Model Name DVB T VERSION DVB T Module version FE VERSION Firmware F E version BE VERSION Firmware B E version TT VERSION Firmware T T version DV UNIQUE ID DV Unique ID LD ADJUSTMENT LD adjustment progress done OK not done DISC ADJUSTMENT Factory adjustment progress done OK not done MODEL NAME DVB T VERSION FE VERSION BE VERSION TT VERSION DV UNIQUE ID...

Page 27: ...ROG UP 45BC 1E 9 4 45BC 04 10 5 45BC 05 11 6 45BC 06 12 PROG DOWN 45BC 1F 13 7 45BC 07 14 8 45BC 08 15 9 45BC 09 16 TIMER PROG 45BC 40 17 SETUP 45BC 52 18 0 45BC 00 19 CLEAR 45BC 53 20 INFO 45BC 3F 21 TEXT 45BC 23 22 VARIABLE REPLAY 45BC 55 23 VARIABLE SKIP 45BC 5B 24 GUIDE 45BC 6D 25 TOP MENU 45BC D0 26 CURSOR UP 45BC C0 27 DISC MENU 45BC D1 28 CURSOR LEFT 45BC CC 29 ENTER OK 45BC 44 30 CURSOR RI...

Page 28: ...ch rectifying circuit of secondary side and replace P4 PW SW ASSEMBLY if defective FLOW CHART NO 3 When the output voltage fluctuates No Yes Does the secondary side photo coupler circuit operate normally Check the circuit and replace P4 PW SW ASSEMBLY if defective IC1001 D1025 D1022 D1023 Check the circuit and replace P4 PW SW ASSEMBLY if defective IC1001 IC1101 D1102 FLOW CHART NO 4 When buzz sou...

Page 29: ...ly 30V inputted to the base of Q1808 Check D1804 and their periphery and replace P1 AV ASSEMBLY if defective Check Q1511 Q1512 and their periphery and replace P1 AV ASSEMBLY if defective FLOW CHART NO 9 P ON 9V is not outputted Is 12V voltage supplied to collector of Q1513 Refer to FLOW CHART NO 8 AL 12V is not outputted Is the H pulse approximately 10V inputted to the base of Q1513 Refer to FLOW ...

Page 30: ...Check Q1517 and their periphery and replace P1 AV ASSEMBLY if defective FLOW CHART NO 13 ECO 5V is not outputted Is 5V voltage supplied to collector of Q1520 Refer to FLOW CHART NO 11 AL 5V is not outputted No Yes Is the H pulse approximately 6V inputted to the base of Q1520 Refer to FLOW CHART NO 14 ECO 9V is not outputted No Yes Check Q1520 and their periphery and replace P1 AV ASSEMBLY if defec...

Page 31: ...place P4 PW SW ASSEMBLY if defective Check for load circuit short circuiting or leak and replace P1 AV ASSEMBLY if defective FLOW CHART NO 19 SYS 5V is not outputted Is 5V voltage outputted to pin 26 of CL1001 No Yes Check IC1105 and their periohery and replace P4 PW SW ASSEMBLY if defective Yes Check for load circuit short circuiting or leak and replace P1 AV ASSEMBLY if defective Yes Is the H pu...

Page 32: ...AV ASSEMBLY if defective FLOW CHART NO 20 P ON 1 8V is not outputted Is 2 5V voltage supplied to pin 1 of IC1103 No Yes Check D1033 and their periohery and replace P4 PW SW ASSEMBLY if defective No Check IC3607 IC3608 and their periphery and replace P4 PW SW ASSEMBLY if defective No Is 5V voltage supplied to Pin 4 of CN6001 When IC3607 is used Is 5V voltage outputted to Pin 8 of IC3607 When IC3608...

Page 33: ...CHART NO 2 No HDD DVD operation is possible from the remote control Operation is possible from the unit Replace P1 AV ASSEMBLY or remote control X1 Check the line between the RS1501 remote control receiver and Pin 14 of IC501 and replace P1 AV ASSEMBLY if defective Is the L pulse sent out from Pin 1 terminal of the RS1501 remote control receiver when the remote control is activated Is the L pulse ...

Page 34: ...VIDEO IC1509 TU1800 17PIN 18PIN Continued to A on the next page Check the ECO 5V ECO 9V line and replace P1 AV ASSEMBLY or P4 PW SW ASSEMBLY if defective Replace P1 AV ASSEMBLY Yes No Is 5V voltage supplied to Pin 27 29 47 63 of IC1509 Is 9V voltage supplied to Pin 75 of IC1509 FLOW CHART NO 3 No HDD operation is possible from the remote control or the unit Check Q1100 and their periphery and repl...

Page 35: ... line between each pin of CN1502 and each pin of IC1509 and replace P1 AV ASSEMBLY if defective Are the video signals shown above inputted into each pin of IC1509 Yes No No CN1502 VIDEO Y I P OUT 7PIN CN1502 VIDEO Y I OUT 1PIN CN1502 VIDEO Pr Cr OUT 5PIN CN1502 VIDEO Pb Cb OUT 3PIN CN1502 VIDEO C OUT VIDEO Y I P OUT VIDEO Pr Cr OUT VIDEO Pb Cb OUT VIDEO C OUT 9PIN IC1509 VIDEO Y I P OUT 51PIN IC15...

Page 36: ...ach pin of CN1502 Replace the P2 DVD MECHANISM DVD HDD MAIN BOARD ASSEMBLY Check the line between each pin of CN1502 and each pin of IC1509 and replace P1 AV ASSEMBLY if defective Are the video signals shown above inputted into each pin of IC1509 Yes No No CN1502 VIDEO Y I P OUT 7PIN CN1502 VIDEO Y I OUT 1PIN CN1502 VIDEO Pr Cr OUT 5PIN CN1502 VIDEO Pb Cb OUT 3PIN CN1502 VIDEO C OUT VIDEO Y I P OU...

Page 37: ...502 and replace P1 AV ASSEMBLY if defective Are the audio signals outputted to Pin 79 80 of IC1509 Yes Are the audio signals outputted to Pin 11 13 of CN1502 Yes Yes No No No IC1509 AUDIO IN1 AV1 84 85PIN IC1509 AUDIO IN2 AV2 89 90PIN IC1509 TUNER AUDIO 86 87PIN IC1509 DTV AUDIO 93 94PIN IC1509 JK1504 84 85PIN IC1509 JK2001 89 90PIN AUDIO IN1 AV1 IC1509 CN1502 13PIN CN1502 11PIN 79PIN IC1509 80PIN...

Page 38: ...SEMBLY if defective CN1502 17PIN IC1509 77PIN AUDIO L OUT CN1502 15PIN IC1509 76PIN AUDIO R OUT Are the analog audio signals inputted to each pin of IC1509 No IC1509 73 74PIN AUDIO OUT 1 AV1 IC1509 71 72PIN AUDIO OUT 2 AV2 IC1509 67 68PIN AUDIO OUT REAR Are the analog audio signals outputted to each pin of IC1509 Yes No No Check the periphery between Pin 71 72 of IC1509 and the audio terminal JK20...

Page 39: ... Check each line between each pin of CN1502 and each pin of IC1509 and replace P1 AV ASSEMBLY if defective CN1502 17PIN IC1509 77PIN AUDIO L OUT CN1502 15PIN IC1509 76PIN AUDIO R OUT Are the analog audio signals inputted to each pin of IC1509 No IC1509 73 74PIN AUDIO OUT 1 AV1 IC1509 71 72PIN AUDIO OUT 2 AV2 IC1509 67 68PIN AUDIO OUT REAR Are the analog audio signals outputted to each pin of IC150...

Page 40: ...voltage of IC501 7 KEY 1 IC501 7 V Replace the RS1501 remote control receiver Replace P1 AV ASSEMBLY or remote control X1 Check the line between the RS1501 remote control receiver and Pin 14 of IC501 and replace P1 AV ASSEMBLY if defective Replace P1 AV ASSEMBLY Is the L pulse sent out from Pin 1 terminal of the RS1501 remote control receiver when the remote control is activated Is the L pulse sig...

Page 41: ... of the Lading Motor Unit When loading a cassette tape does the LD SW operate normally When loading a cassette tape is the specified voltage approximately 13V outputted to the terminal of the Loading Motor Unit Check the line between the start sensor and Pin 100 of IC501 and replace P1 AV ASSEMBLY or P5 BOARD SENSOR if defective Replace P1 AV ASSEMBLY Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No...

Page 42: ... 12V line and replace P1 AV ASSEMBLY if defective Check the P ON 5V line and replace P1 AV ASSEMBLY if defective Check the line between Pin 8 of CN502 and Pin 77 of IC501 and replace P1 AV ASSEMBLY if defective Replace P1 AV ASSEMBLY No No No No No No No No No No No Yes Yes Yes Is 5V voltage supplied to Pin 2 of CN502 Is the D PFG signal inputted to Pin 90 of IC501 Is the D PFG signal inputted to ...

Page 43: ... 5V voltage supplied to Pin 18 24 42 55 72 91 of IC301 Is the serial data and clock signal supplied to Pin 68 69 of IC301 Check the P ON 5V line and replace P1 AV ASSEMBLY or P4 PW SW ASSEMBLY if defective Check the line between Pin 67 of IC301 and Pin 58 of IC501 and replace P1 AV ASSEMBLY if defective Check the line between Pin 68 69 of IC301 and Pin 71 72 of IC501 and replace P1 AV ASSEMBLY if ...

Page 44: ...ed to the audio terminal JK2001 Yes IC1509 73 74PIN AUDIO OUT 1 AV1 IC1509 71 72PIN AUDIO OUT 2 AV2 Are the audio signals outputted to each pin of IC1509 No No Check the line between Pin 71 72 of IC1509 and audio terminal JK2001 and replace P1 AV ASSEMBLY if defective No Check the ECO 5V ECO 9V line and replace P1 AV ASSEMBLY or P4 PW SW ASSEMBLY if defective Replace P1 AV ASSEMBLY Yes No Is 5V vo...

Page 45: ... No No Check the Hi Fi H SW line between Pin 39 of IC451 and Pin 19 of IC501 and replace P1 AV ASSEMBLY if defective Check the line between Pin 78 of IC451 and Pin 13 of IC301 and replace P1 AV ASSEMBLY if defective Check the Bias oscillation circuit Q401 Q403 Q404 Q405 Q406 and replace P1 AV ASSEMBLY if defective Replace P1 AV ASSEMBLY Replace P1 AV ASSEMBLY No Replace P1 AV ASSEMBLY No FLOW CHAR...

Page 46: ...io signal supplied to Pin 5 of IC301 Replace P1 AV ASSEMBLY Is the audio signal outputted to Pin 11 of IC301 Check the line between Pin 11 of IC301 and Pin 80 of IC451 and replace P1 AV ASSEMBLY Readjust the height of the ACE head assembly Clean the surface of ACE head assembly Yes Is the height of ACE head assembly appropriate Yes Replace DECK ASSEMBLY 1B1 Yes No Yes No No No ...

Page 47: ...VE When reel or capstan mechanism is not functioning correctly A R is displayed on a TV screen Refer to Fig 1 When tape loading mechanism is not functioning correctly A T is displayed on a TV screen Refer to Fig 2 When cassette loading mechanism is not functioning correctly A C is displayed on a TV screen Refer to Fig 3 When the drum is not working properly A D is displayed on a TV screen Refer to...

Page 48: ...Cannot write the data after recovering SMALL VMGI 15 Cannot write the data after DVD R Reverse Track 16 An error occurs in Finalize Close 17 An error occurs in Rec Stop Close 18 An error occurs in PCA Full DVD_R 19 Safety Stop occurs during editing 20 High Speed Disc 21 The disc is not formatted 22 Disc Error has occurred 23 The R Disc of VR Mode 24 The disc except DVD R RW R RW This program is no...

Page 49: ... not record on this disc Repeat the same operation 37 Access to Memory Area range outside 38 Sector Address is wrong 39 BUP writing error of chapter editing You cannot record more than 49 titles on the disc The maximum is 49 Delete unnecessary titles 43 The 49 title limit has been reached VR Format Disc You cannot record more than 254 chapters on the disc The maximum is 254 Delete unnecessary chap...

Page 50: ...time Insert a recordable videotape with a record tab 40 Some portion has not been recorded because of program overlapping Recording did not start at the start time No videotape is inserted Videotape ran out during recording Turn the power on and set the clock correctly then set timer programming again 41 Power failed Insert the recordable disc 42 No disc when recording ...

Page 51: ...2 36 8 9 IIC BUS SCL D V SYNC D REC H RF SW H A SW TRICK H C ROTA IIC BUS SDA H A COMP V ENV SECAM H C SYNC TRICK H SECAM H C SYNC IIC BUS SCL LD SW 9 AL 5V SW507 LD SW AL 5V D555 S LED D520 VCR REC RS1501 IC501 SERVO SYSTEM CONTROL IC612 VFD DRIVER IIC BUS SDA IIC BUS SCL IIC BUS SDA IIC BUS SCL TO SUB SYSTEM CONTROL BLOCK DIAGRAM HDD LED DVD LED VCR LED POWER LED HDD LED DVD LED VCR LED POWER LE...

Page 52: ...WITCH CN3011 D3001 CN1504 BOARD FUNCTION 7 8 25 74 29 30 63 66 65 39 38 36 35 SYS RESET SUB RXD SUB TXD 67 64 SUB SCLK RDY CN1502 CN1801 1V2CONT AUDIO MUTE DVD HDD AUDIO MUTE DVD HDD AUDIO MUTE SC AUDIO MUTE SC AUDIO MUTE X OUT X IN XC OUT XC IN KEY 1 KEY 2 1V2CONT LOW POW AUDIO MUTE 26 24 DVD SC2 AUDIO MUTE DVD SC2 AUDIO MUTE 59 POW SW TO DTV MODULE BLOCK DIAGRAM TO AUDIO SELECTOR BLOCK DIAGRAM 1...

Page 53: ... SPDIF PCM BCK PCM LRCK PCM SCLK PCM DATA0 P1 D3 D1 N2 M1 N3 M2 VIDEO CLOCK VIDEO CLOCK C5 IC104 IC105 FLASH MEMORY LINK I F LINK I F RECEIVE DATA DECODER TRANSMIT DATA ENCODER FLASH MEMORY IC102 DDR2 SDRAM DDR SDRAM DM DP IC901 IEEE1394 I F CN901 TO DV JACK W11 TO POWER SUPPLY BLOCK DIAGAM AA3 AC2 Y5 J5 H4 AB3 AC3 AA4 AE1 AA5 AD1 Y4 W5 AC1 4 30 5 6 7 8 1 48 2 3 29 28 27 9 10 11 D A D A HARD DISK ...

Page 54: ...EAR JACK JK2001 CN1506 CN2001 VIDEO IN2 10 10 VIDEO IN2 20 JK2001 VIDEO IN1 20 JK1504 11 VIDEO G IN 13 13 7 VIDEO B IN 12 12 15 VIDEO OUT1 VIDEO G VIDEO B VIDEO R 19 11 7 15 VIDEO R IN 14 14 JK1504 12 62 18 14 20 SW SW SW SW IIC I F SW SW SW GCL SW SW AGC AGC LPF 100 3 5 22 48 50 49 30 61 59 51 52 53 55 57 46 44 45 DRIVER DRIVER DRIVER 40 DRIVER 38 DRIVER 39 DRIVER DRIVER FBC MUTE FBC MUTE MUTE SW...

Page 55: ...ELAY Y C MIX 21 79 78 AGC VXO OSD CHARACTER MIX FBC 1 2 58 59 65 29 28 69 68 46 43 84 83 71 62 70 D REC H 80 TP301 C PB WF3 BOARD AV TP504 RF SW WF2 X301 4 43MHz C SYNC C SYNC 67 PB VIDEO SIGNAL TRICK H SECAM H IC370 PAL SECAM DETECTOR PAL SECAM DETECTOR 17 14 18 2 16 29 1 28 25 PB H OUT 44 55 COLOR IN BUFFER Q402 WF1 48 56 MUTE PB EE DRIVE QA01 QA02 DVD HDD MAIN BOARD CNA01 HDMI CONNECTOR ICA01 H...

Page 56: ...ON Q2002 MUTE ON Q2003 MUTE ON BOARD REAR JACK CN1506 CN2001 JK2001 AUDIO R IN2 AUDIO L OUT2 AUDIO R OUT2 2 AUDIO L IN2 6 1 3 JK1504 AUDIO R IN1 AUDIO L OUT1 AUDIO R OUT1 2 AUDIO L IN1 6 1 3 79 80 70 69 76 77 90 67 68 87 85 92 82 94 89 86 84 91 81 93 SW SW SW SW 72 SW 71 SW 74 SW SW SW 73 17 AUDIO L OUT 15 AUDIO R OUT 18 DVD HDD AUDIO MUTE 11 AUDIO L IN 13 AUDIO R IN DVD HDD AUDIO MUTE SC AUDIO MU...

Page 57: ... LINE AMP REC ON AUDIO HD SW CONTROL MUTE 11 6 PB ON SP LP ON P R ALC DET ALC IC301 AUDIO SIGNAL PROCESS 13 4 AUDIO PB REC CN504 3 A COM 1 AE H 2 FE H AUDIO HEAD AUDIO ERASE HEAD ACE HEAD ASSEMBLY FE HEAD 2 FE H 1 FE H GND CN501 BOARD AV PB AUDIO SIGNAL REC AUDIO SIGNAL 71 VCR AUDIO MUTE IIC BUS SCL IIC BUS SDA TO SERVO SYSTEM CONTROL BLOCK DIAGRAM FULL ERASE HEAD 68 69 SERIAL DECODER DECK ASSEMBL...

Page 58: ...34 33 76 77 74 37 38 39 75 73 26 21 24 27 N A REC VCR AUDIO OUT R VCR AUDIO OUT L LIM 80 N A PB Hi Fi H SW A MODE TO AUDIO BLOCK DIAGRAM TO AUDIO SELECTOR BLOCK DIAGRAM IIC BUS SDA VCR AUDIO IN L VCR AUDIO IN R IIC BUS SCL TO SERVO SYSTEM CONTROL BLOCK DIAGRAM BOARD AV Hi Fi AUDIO R 7 Hi Fi COM 8 Hi Fi AUDIO L 9 CN251 IC451 Hi Fi AUDIO SIGNAL PROCESS REC AUDIO SIGNAL PB AUDIO SIGNAL Q451 MUTE ON M...

Page 59: ...RAM Q1115 Q1102 Q1103 Q1104 Q1119 7 8 3 4 IC1001 IC1101 ERROR VOLTAGE DET T1001 BOARD POWER SUPPLY HOT CIRCUIT BE CAREFUL 18 17 16 15 14 13 12 11 10 CL1001 22 AL 30V 1 AL 44V 6 7 AL 12V CN1001 CN1002 2 3 AL 16 3V 12 P ON 10V 15 16 AL 5V 3 24 F1 26 SYS 5V 23 F2 34 LOW POW 30 31 AL 2 8V 32 P ON 3 3V 27 REG CONT 29 POW SW Q1100 Q1101 Q1105 Q1106 SW 5V SHUNT REG IC1102 HIGH SIDE SW IC3607 IC3608 SATA ...

Page 60: ...V 32 P ON 3 3V 29 POW SW 27 REG CONT TO SUB SYSTEM CONTROL BLOCK DIAGRAM TO SERVO SYSTEM CONTROL BLOCK DIAGRAM FL P ON 15V TU 30V Q1512 Q1511 AL 16V 12V P ON H P DOWN H Q1509 Q1508 Q1513 Q1502 Q1551 Q1517 Q1527 Q1516 Q1549 Q1548 C POW SW P ON 9V 2 P ON 10V P ON 5V 2 AL 5V AL 12V 2 ECO 12V P ON 5V DECK P ON 5V SYS 5V F1 F2 ECO 9V P ON 1 8V P ON 3 3V ECO 5V 1V2CONT LOW POW POW SW REG CONT Q1521 9V R...

Page 61: ... CLK SPI CE 44 VIDEO ENCODER AUDIO INTERFACE AUDIO D A CONVERTER 4 4 TU SDA 5 5 TU SCL 15 15 DTV TXD DTV TXD DTV RXD DTV SYS RESET 14 14 DTV RXD 12 12 DTV SYS RESET 9 10 CN1800 L CH R CH AUDIO MUTE SDA SCL TO VIDEO SELECTOR BLOCK DIAGRAM TO AUDIO SELECTOR BLOCK DIAGRAM TO SUB SYSTEM CONTROL BLOCK DIAGRAM TO SERVO SYSTEM CONTROL BLOCK DIAGRAM CN1800 CN2700 CN1800 CN2700 IIC BUS SDA IIC BUS SCL DTV ...

Page 62: ... parts that do not have the same safety characteristics as specified in the parts list may create shock fire or other hazards Notes 1 Do not use the part number shown on these drawings for ordering The correct part number is shown in the parts list and may be slightly different or amended since these drawings were prepared 2 All resistance values are indicated in ohms K 103 M 106 3 Resistor wattag...

Page 63: ...in original function and reliability of repaired units use only original replacement parts which are listed with their part numbers in the parts list section of the service manual 4 Voltage indications for PLAY and REC modes on the schematics are as shown below 5 How to read converged lines 6 Test Point Information 2 3 1 5 0 2 5 PLAY mode REC mode DVD mode 5 0 The same voltage for both PLAY REC DV...

Page 64: ...1 16 3 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCAV1 AV 1 10 Schematic Diagram VCR Section ...

Page 65: ...atic Diagram VCR Section PM DTV BS CS CD VCR HDD DVD DR DB T C 5G 4G 3G 2G 1G 7G 6G a S1 b c d e f g 7G 6G 5G 4G 3G 2G 1G P1 P2 P3 P4 P5 P6 P7 d P8 S1 P9 f g c e a b d f g c e a b d f g c e a b d f g c e a b d f g c e a b d f g c e a b FL601 MATRIX CHART PM BS CS DR CD VCR DB HDD DVD DTV T C ...

Page 66: ...1 16 5 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCAV3 AV 3 10 Schematic Diagram VCR Section ...

Page 67: ...1 16 6 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCAV4 AV 4 10 Schematic Diagram VCR Section ...

Page 68: ...1 16 7 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCAV5 AV 5 10 Schematic Diagram VCR Section ...

Page 69: ...1 16 8 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCAV6 AV 6 10 Schematic Diagram VCR Section ...

Page 70: ...1 16 9 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCAV7 AV 7 10 Schematic Diagram VCR Section ...

Page 71: ...1 16 10 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCAV8 AV 8 10 Schematic Diagram VCR Section ...

Page 72: ...1 16 11 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCAV9 AV 9 10 Schematic Diagram VCR Section ...

Page 73: ...1 16 12 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCAV10 AV 10 10 Schematic Diagram VCR Section ...

Page 74: ...tage for parts in hot circuit is measured using hot GND as a common terminal CAUTION Fixed voltage or Auto voltage selectable power supply circuit is used in this unit If Main Fuse F1001 is blown check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply Otherwise it may cause some components in the power supply circuit to f...

Page 75: ...e used in any models However you cannot mix components under Group A with the ones under Group B You can choose either Group The difference between Group A and Group B is shown below IC3607 STMPS2141MTR Group A Group B IC3608 C3605 C3606 0 1 BD2225G TR 0 1 C3607 0 1 C3608 0 1 CAUTION For continued protection against fire hazard replace only with the same type fuse F6001 ...

Page 76: ...1 16 15 NOTE BOARD MEANS PRINTED CIRCUIT BOARD REAR JACK Schematic Diagram VCR Section E3TK0SCRJ ...

Page 77: ...TK0SCD1 DVD HDD MAIN 1 7 Schematic Diagram DVD HDD Section The order of pins shown in this diagram is different from that of actual IC101 IC101 is divided into six and shown as IC101 1 6 IC101 6 6 in this DVD HDD Main Schematic Diagram Section 1 NOTE ...

Page 78: ...TK0SCD2 DVD HDD MAIN 2 7 Schematic Diagram DVD HDD Section The order of pins shown in this diagram is different from that of actual IC101 IC101 is divided into six and shown as IC101 1 6 IC101 6 6 in this DVD HDD Main Schematic Diagram Section 1 NOTE ...

Page 79: ...TK0SCD3 DVD HDD MAIN 3 7 Schematic Diagram DVD HDD Section The order of pins shown in this diagram is different from that of actual IC101 IC101 is divided into six and shown as IC101 1 6 IC101 6 6 in this DVD HDD Main Schematic Diagram Section 1 NOTE ...

Page 80: ...TK0SCD4 DVD HDD MAIN 4 7 Schematic Diagram DVD HDD Section The order of pins shown in this diagram is different from that of actual IC101 IC101 is divided into six and shown as IC101 1 6 IC101 6 6 in this DVD HDD Main Schematic Diagram Section 1 NOTE ...

Page 81: ...TK0SCD5 DVD HDD MAIN 5 7 Schematic Diagram DVD HDD Section The order of pins shown in this diagram is different from that of actual IC101 IC101 is divided into six and shown as IC101 1 6 IC101 6 6 in this DVD HDD Main Schematic Diagram Section 1 NOTE ...

Page 82: ...1 16 21 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCD6 DVD HDD MAIN 6 7 Schematic Diagram DVD HDD Section ...

Page 83: ...TK0SCD7 DVD HDD MAIN 7 7 Schematic Diagram DVD HDD Section The order of pins shown in this diagram is different from that of actual IC101 IC101 is divided into six and shown as IC101 1 6 IC101 6 6 in this DVD HDD Main Schematic Diagram Section 1 NOTE ...

Page 84: ...1 16 23 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCDTV DTV MODULE Schematic Diagram DVD HDD Section ...

Page 85: ...1 16 24 NOTE BOARD MEANS PRINTED CIRCUIT BOARD E3TK0SCSATA SATA Schematic Diagram DVD HDD Section ...

Page 86: ...RF SW WF3 JP278 S INH TO BOARD SENSOR START SENSOR TO BOARD SENSOR END SENSOR TP503 CTL VR501 SW POINT J171 V OUT BHF300F01012B BHF300F01012A BOARD SENSOR View BE3TK0F01011A NOTE BOARD MEANS PRINTED CIRCUIT BOARD BOARD AV Top View ...

Page 87: ...IC301 WF6 PIN 30 OF IC1509 PIN 17 OF CN1502 WF7 PIN 5 OF CN1502 WF8 WF9 PIN 9 OF CN1502 WF5 PIN 7 OF CN1502 WF4 PIN 3 OF CN1502 PIN 28 OF CN1503 WF10 BE3TK0F01011A BOARD AV Bottom View NOTE BOARD MEANS PRINTED CIRCUIT BOARD ...

Page 88: ...see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply Otherwise it may cause some components in the power supply circuit to fail Because a hot chassis ground is present in the power supply circut an isolation transformer must be used Also in order to have the ability to increase the input slowly when troubleshooting this type po...

Page 89: ...ly circuit is used in this unit If Main Fuse F1001 is blown check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply Otherwise it may cause some components in the power supply circuit to fail Because a hot chassis ground is present in the power supply circut an isolation transformer must be used Also in order to have the a...

Page 90: ...1 16 29 BE3TK0F01022B BE3TK0F01022C BOARD SWITCH Top View BOARD SWITCH Bottom View BOARD FUNCTION Top View BOARD FUNCTION Bottom View NOTE BOARD MEANS PRINTED CIRCUIT BOARD ...

Page 91: ...tom View BOARD REAR JACK Top View BOARD REAR JACK Bottom View BOARD POWER SWITCH Top View BOARD POWER SWITCH Bottom View NOTE BOARD MEANS PRINTED CIRCUIT BOARD BE3TK0F01022E CAUTION For continued protection against fire hazard replace only with the same type fuse F6001 ...

Page 92: ...1μs WF10 Pin 28 of CN1503 WF4 Pin 7 of CN1502 VIDEO Y 0 2V 20μs WF5 Pin 9 of CN1502 VIDEO C 0 2V 20μs WF6 Pin 30 of IC1509 VIDEO CVBS 0 5V 20μs NOTE Input COLOR BAR SIGNAL WITH 1KHz AUDIO SIGNAL WF3 WF1 UPPER WF2 WF2 LOWER TP504 UPPER LOWER TP504 TP301 V OUT 0 5V 50μs RF SW 5V C PB RF SW 5V 5ms 0 2V WF1 Pin 56 of IC301 V OUT E E 0 2V 20μs Pin 56 of IC301 ...

Page 93: ...1 GND 1 DTV SYS RESET 2 DTV TXD 3 DTV RXD 4 DTV S SCLK 5 STANDBY NU 6 TO DVD HDD MAIN BOARD CN981 W14 CN506 V BUS 1 OC 2 DM 3 DP 4 GND 5 AL 12V 6 AL 12V 7 GND 8 GND 9 AL 5V 3 15 AL 5V 3 16 GND 18 LOW POW 34 POW SW 29 SPDIF 28 DVD POW SAFETY1 33 AL 2 8V 30 AL 2 8V 31 P ON 3 3V 32 GND 19 GND 20 GND 21 GND 25 SYS 5V 26 F1 24 F2 23 REG CONT 27 1V2CONT 10 NU 11 GND 17 P ON 10V 12 P ON 5V 13 P ON 5V 14 ...

Page 94: ...0 HW 1 FCS 4 TRK 3 TRK 2 FCS 6 TILT 5 TILT 7 LDD IIN4 9 LDD IIN2 10 LDD IINR 11 TH 8 LDD IIN3 12 LDD VDD 14 LDD ENABLE 15 LDD OSCEN 16 GND 17 LDD WEN4 18 GND 19 LDD WEN3 20 GND 21 LDD WEN2 22 LDD SEL1 23 PD VC 24 PD VSW 25 F 26 G 27 H 28 E 29 RF 30 RF 31 A 32 B 33 C 34 D 35 PD FSPD VCC 36 GND 37 GND 38 FSPD VC 39 FSPD VSW 40 FSPD VOUT 13 LDD VDD FOCUS ACTUATOR TRACKING ACTUATOR TILT ACTUATOR SPIND...

Page 95: ...G CHARTS INNER SW open INNER SW open To disc distinction Power on Yes Yes No No Tray insertion Tray insertion Tray Open button is pressed Tray Open button is pressed Tray ejection Tray ejection SLED moves Push Close INNER SW open Yes No ...

Page 96: ...4 V T2 3 000 s V2 2 020 V T3 0 050 s V3 2 386 V T4 0 070 s V4 4 302 V T5 0 600 s T6 1 400 s T7 1 600 s T8 0 050 s SLED INNER SW close open Tray insertion direction Tray ejection direction T4 T2 T5 V0 V2 V1 T3 T1 SLED INNER SW close open Tray insertion direction Tray ejection direction V3 V4 T6 T7 T8 ...

Page 97: ...1 19 3 DVDP_TI Push close 0 08 V 0 02 s Push Close detection Threshold level ...

Page 98: ...ED Control Signal 24 OUT DVD SC2 AUDIO MUTE SCART Jack Audio Mute Control Signal 2 Mute L 25 OUT 1V2CONT 1 2V Regulator Control Signal 26 IN DVD HDD AUDIO MUTE DVD HDD Audio Mute Control Signal Mute L 27 OUT VCR AUDIO MUTE VCR Audio Mute Control Signal Mute H 28 IN A MODE Hi Fi Tape Defection Signal 29 OUT AUDIO MUTE Audio Mute Control Signal Mute L 30 OUT SC AUDIO MUTE SCART Jack Audio Mute Contr...

Page 99: ... LOW POW Consumption Power Control 75 OUT P ON H Power On Signal to High 76 OUT C CONT Capstan Motor Control Signal 77 OUT D CONT Drum Motor Control Signal 78 OUT C F R Capstan Motor FWD REV Control Signal FWD L REV H 79 IN S REEL Supply Reel Rotation Signal 80 IN T REEL Take Up Reel Rotation Signal 81 OUT LM FWD REV Loading Motor Control Signal 82 OUT C POW SW Capstan Power Switching Signal 83 NU...

Page 100: ...erial Interface Input 10 NU Not Used 11 NU Not Used 12 VSS Ground 13 VDD Power Supply 14 NU Not Used 15 NU Not Used 16 NU Not Used 17 NU Not Used 18 NU Not Used 19 NU Not Used 20 OUT P1 Segment Output Serial Data Input 21 OUT P8 22 OUT P9 23 OUT P2 24 OUT P3 25 OUT P4 26 OUT P7 27 OUT P6 28 OUT P5 29 NU Not Used 30 VEE Pull Down Level 31 NU Not Used 32 NU Not Used 33 NU Not Used 34 NU Not Used 35 ...

Page 101: ... E Emitter C Collector B Base R Reference G Gate D Drain S Source PQ070XFC1SZF PS2561A 1 W 2SK3798 Q M KIA4558F EL P 2SA1980MG AT 2SC5343MG AT SRA2203M AT SRA2204M AT SRC1203MAT 2SA1980 G 2SC5343G AT 2SC5344 Y LC74793JM TLM E MSP3417G QG B8 V3 PT6315 L HA118326APF E LA71750EM MPB E M3776AMCH AH1GP KTK5132S RTK P KTB1151 Y U P KTC2026 Y P KRC102S RTK P KRC103S RTK P 2SC3928A T112 1R 2SC3928A T112 1...

Page 102: ...ARD SENSOR P5 BOARD FUNCTION BOARD DTV MODULE UNIT P6 A 1X P1 BOARD REAR JACK TU1800 W7 W3 P2 DVD MECHANISM DVD HDD MAIN BOARD ASSEMBLY W1 W4 W13 B 15 B 25 A 3 B 22 B 22 BOARD SATA UNIT P3 W2 F1001 See Electrical Parts List for parts with this mark W8 AC1001 1B3 D A F F B C D E B A E I C I P4 G G AV ASSEMBLY PW SW ASSEMBLY BOARD POWER SUPPLY H H ...

Page 103: ...ULE UNIT P2 DVD MECHANISM DVD HDD MAIN BOARD ASSEMBLY SW1502 SW1501 SW521 SW522 SW523 SW524 SW525 BOARD POWER SWITCH BOARD SENSOR P5 BOARD DTV MODULE UNIT P6 AV ASSEMBLY P1 TU1800 SW674 W3 W8 BOARD AV BOARD REAR JACK W14 P2 DVD MECHANISM DVD HDD MAIN BOARD ASSEMBLY ...

Page 104: ...3 BOARD SATA UNIT P4 PW SW ASSEMBLY BOARD SATA UNIT P3 PW SW ASSEMBLY P4 W7 AC1001 SW3007 SW3006 SW3004 SW3003 SW3002 F1001 W1 W4 W13 SW3009 SW3681 SW3008 BOARD SWITCH BOARD USB BOARD POWER SUPPLY BOARD FUNCTION SW3005 ...

Page 105: ...1 22 4 E3TK0PEX Packing X 2D X 38C X 38B B38A X 38D X 6 X1 Upper Side Lower Side X 2C X 2B X 2A X 3 Upper Side Lower Side FRONT ...

Page 106: ...D ASSEMBLY E3NG0FD B 22 79103345 1VM422863 HDD RUBBER E4350JD B 25 79103702 0VM416664C CUSHION RUBBER E9400UD FM1001 79103715 MMEZR12XNR04 MOTOR DC FAN 2D65BK100230 W2 79104453 WX1E3TK0 005 WIRE ASSEMBLY 40PIN FFC WX1E3TK0 005 W11 79103720 WPZ0331WJ001 IEEE1394 CABLE JE 1710 9 ACCESSORIES X1 79104485 NB831ED REMOTE CONTROL UNIT NB831ED X 2A 79104470 1VMN26865 OWNERS MANUAL EN E3TK0FD X 2B 79104471...

Page 107: ...79103725 WX1E3N00 006 WIRE ASSEMBLY 6PIN FFC WX1E3N00 006 W14 79104489 WX1E3TK0 010 WIRE ASSEMBLY 5PIN FFC WX1E3TK0 010 Location No TSB P N Reference No Description BOARD POWER SWITCH Following part is included in BOARD POWER SWITCH SW674 79102423 SST0101AL041 TACT SWITCH SKQSAF001A Location No TSB P N Reference No Description P5 79103349 1VSA13519 BOARD SENSOR Location No TSB P N Reference No Des...

Page 108: ...Y 15PIN FFC WX1E3TK0 007 Location No TSB P N Reference No Description BOARD SWITCH Following parts are included in BOARD SWITCH SW3008 79102423 SST0101AL041 TACT SWITCH SKQSAF001A SW3009 79102423 SST0101AL041 TACT SWITCH SKQSAF001A SW3681 79102423 SST0101AL041 TACT SWITCH SKQSAF001A Location No TSB P N Reference No Description ...

Page 109: ...Fixture and Tools 2 2 1 Mechanical Alignment Procedures 2 3 1 Disassembly Assembly Procedures of Deck Mechanism 2 4 1 Alignment Procedures of Mechanism 2 5 1 Deck Exploded Views 2 6 1 Deck Mechanism Section I Standard Maintenance I Mechanism Alignment Procedures I Disassembly Assembly of Mechanism I Deck Exploded Views ...

Page 110: ...r cleaning the parts do all DECK ADJUSTMENTS 3 For the reference numbers listed above refer to Deck Exploded Views h Hours Cleaning I Replace Deck Periodic Service Schedule Ref No Part Name 1 000 h 2 000 h 3 000 h 4 000 h B2 Cylinder Assembly I I B3 Loading Motor Assembly I B8 Pulley Assembly I I B587 Tension Lever Assembly I I B31 ACE Head Assembly I B573 B574 Reel S Reel T I B37 Capstan Motor I ...

Page 111: ...y hard material but since it is very thin avoid cleaning it vertically 2 Wait for the cleaned part to dry thoroughly before operating the unit 3 Do not reuse a stained head cleaning stick or a stained chamois cloth Cleaning of ACE Head Clean the head with a cotton swab Procedure 1 Remove the top cabinet 2 Dip the cotton swab in 90 ethyl alcohol and clean the ACE Head Be careful not to damage the u...

Page 112: ...1 2 Alignment Tape FL6N8 2 Head model FL6NS8 4 Head model Azimuth and X Value Adjustment of ACE Head Adjustment of Envelope Waveform J 2 Guide Roller Adj Screwdriver Available Locally Guide Roller J 3 Mirror Available Locally Tape Transportation Check J 4 Azimuth Adj Screwdriver Available Locally ACE Head Height J 5 Flat Screwdriver Available Locally X Value ...

Page 113: ...e that the Moving guide preparations are in the Eject Position 4 Turn the LDG Belt in the appropriate direction shown in Fig M1 until the Moving guide prepara tions come to the Eject Position Stop turning when the preparations begin clicking or can not be moved further However the tape will be left wound around the cylinder 5 Turn the LDG Belt in the appropriate direction con tinuously and the cas...

Page 114: ... there is no slack on the supply and take up side Guide Rollers Use a blank tape Adjust the height of the Guide Rollers Supply side and take up side Use a blank tape Page 2 3 3 Loading Use a blank tape Adjust the envelope Page 2 3 4 Check the envelope Adjust the Audio Section Azimuth Alignment Page 2 3 5 Check the audio output Check the following 1 X Value Page 2 3 3 2 Envelope Page 2 3 4 Adjust t...

Page 115: ...crew of the ACE Head Fig M6 1 B X Value Alignment Purpose To obtain maximum PB FM envelope signal at the pre set position of the Tracking Control Circuit align the Horizontal Position of the ACE Head Symptom of Misalignment If the Horizontal Position of the ACE Head is not prop erly aligned maximum PB FM envelope cannot be obtained at the preset position of the Tracking Control Circuit 1 Connect t...

Page 116: ...his adjustment turn the top of the Guide Roller with the Guide Roller Adj Screwdriver 3 If the envelope is as shown in Fig M8 adjust the height of Guide Roller 2 Refer to Fig M3 so that the waveform looks like the one shown in Fig M10 4 If the envelope is as shown in Fig M9 adjust the height of Guide Roller 3 Refer to Fig M3 so that the waveform looks like the one shown in Fig M10 5 When Guide Rol...

Page 117: ...o ensure preset posi tion The number of pushes of the PROGRAM button on the unit to achieve 1 2 level of envelope should match the number of pushes of the PRO GRAM button on the unit from center If required redo the X Value Alignment 1 E Checking and Alignment of Tape Path during reversing Purpose To make sure that the tape path is well stabilized dur ing reversing Symptom of Misalignment If the t...

Page 118: ...y T DM1H DM7H Desolder LDG Belt 2 S 3 9 9 ACE Head Assembly T DM1H DM7H S 4 10 2 Tape Guide Arm Assembly T DM1H DM8H 1 P 2 11 10 C Door Opener T DM1H DM8H 1 S 4A L 4 12 11 Pinch Arm B T DM1H DM8H 1 DM8H 2 P 3 13 12 Pinch Arm A Assembly T DM1H DM8H 1 DM8H 2 14 14 FE Head T DM1H DM9H S 5 15 15 Prism T DM1H DM9H S 6 16 2 Slider Shaft T DM10H L 5 17 16 C Drive Lever SP T DM10H 18 16 C Drive Lever TU T...

Page 119: ...H DM14H P 5 34 26 Loading Arm SP Assembly B DM2H DM14H Refer to Alignment Sec Page 2 5 1 35 34 Loading Arm TU Assembly B DM2H DM14H Refer to Alignment Sec Page 2 5 1 36 16 26 M Brake TU Assembly HI T DM1H DM15H 37 2 26 M Brake SP Assembly HI T DM1H DM15H P 6 38 37 Tension Lever Assembly T DM1H DM15H 39 38 T Lever Holder T DM15H L 10 40 40 M Gear HI T DM1H DM15H C 6 41 15 40 Sensor Gear HI T DM1H D...

Page 120: ...2 4 3 N25E1FLDA 14 13 11 10 12 7 49 8 32 43 41 40 31 42 45 44 46 9 36 15 38 37 Fig DM1H Top View 34 19 35 25 26 24 23 27 33 20 28 22 Fig DM2H Bottom View 25a ...

Page 121: ...DM4H Pull up Slide 1 2 A 3 6 6 L 2 Pin A Hole A Pin B Hole B L 1 First insert 6 diagonally in 3 as shown below Then install 6 in 3 while pushing L 1 in the direction of the arrow After installing 6 in 3 confirm that pin A of 3 enters hole A of 6 properly Installation of 3 and 6 View for A 2 1 4 Install 6 in 4 while pulling L 2 in the direction of the arrow After installing 6 in 4 confirm that pin ...

Page 122: ...ith White Stripe A 8 Fig DM7H 11 13 12 10 L 4 P 3 P 2 Fig DM8H 1 Pin of 12 Pin of 10 Groove of 27 View for A When reassembling 10 and 12 confirm that pin of 10 and pin of 12 are in the groove of 27 as shown 27 Removal of 11 1 Remove screw S 4A 2 Unhook spring P 2 3 Release L 4 while holding 12 with a finger 4 Loosen a finger holding 12 and remove 11 A S 4A ...

Page 123: ...Hook spring P 3 up to 12 and 13 then install them to the specified position so that 12 will be floated slightly while holding 12 and 13 Refer to Fig A Fig A 13 12 P 3 Fig B Top view Install pin of 12 in groove of 27 Refer to Fig B 27 Press both 12 and 13 till the groove of chassis pin appears and adjust 13 to the notch of chassis Then turn 13 a little in the direction of the arrow while pressing 1...

Page 124: ...otor from BOARD MAIN be sure to replace the new FFC B37A Don t solder FFC which removed once again 19 Cap Belt B37A S 8 19 20 Cap Belt A Installation position of Cap Belt View for A Fig DM11H L 6 22 20 C 1 21 27 Pin on 22 Position of pin on 22 turn Fig DM12H ...

Page 125: ...oth on 47 First groove on 27 Align 26 and 27 as shown Pin of 36 Pin of 33 Position of Mode Lever when installed Pin of 37 Bottom View Installation of 26 When reassembling 27 meet the first groove on 27 to the first tooth on 47 as shown Fig DM13H 2 32 L 9 P 5 34 35 Refer to the Alignment Section Page 2 5 1 33 Fig DM14H ...

Page 126: ...2 4 9 N25E1FLDA 39 L 10 37 P 6 43 38 36 42 40 41 C 6 C 7 turn turn turn Fig DM15H 44 45 46 L 11 Fig DM16H Slide Plate S 11 47 48 Slide Fig DM17H ...

Page 127: ... mechanical or electrical parts Alignment points in Eject Position Alignment 1 Loading Arm SP and TU Assembly Install Loading Arm SP and TU Assembly so that their triangle marks point to each other as shown in Fig AL2 Alignment 2 Mode Gear Keeping the two triangles pointing at each other install the Loading Arm SP Assembly so that the last tooth of the gear meets the most inside teeth of the Mode ...

Page 128: ... which removed once again Mark Description Floil G 684G or Multemp MH D Blue grease SLIDUS OIL 150 Some Ref Numbers are not in sequence B12 B492 B11 B571 B37 B126 B8 B121 B86 B501 Chassis Assembly Top View Lubricating Point Chassis Assembly Bottom View Lubricating Point B35 B410 B411 B494 B567 B74 B553 B10 B73 B9 B2 B5 B37A L1051 L1467 L1191 L1450 L1450 L1466 L1053 L1322 ...

Page 129: ...KOUL FG84M Yellow grease B499 B516 B52 B507 B559 B581 B583 B580 B582 A View for A B578 B579 B579 B133 B551 Bottom Side Grease point Some Ref Numbers are not in sequence B488 B491 B513 Bottom Side Grease point B525 B31 B558 B557 B3 B592 B148 B522 B521 B590 B573 B574 B591 B416 B518 B564 B585 B487 B587 B508 B414 B572 B565 B568 B417 B596 ...

Page 130: ...hanism View 3 Mark Description Floil G 684G or Multemp MH D Blue grease SLIDUS OIL 150 B347 B355 B354 B482 B483 B425 B303 B555 B563 B300 B562 B514 B313 Some Ref Numbers are not in sequence B361 B359 B529 B360 L1341 L1321 L1321 ...

Page 131: ......

Page 132: ...Appendix RDXV49DTKF REVISION HISTORY REV Date Reason for Change 1 05 27 09 Changed Parts List due to correct TSB P N Reference No for BOARD DTV MODULE UNIT Location No P6 ...

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