Toshiba CC-Link CCL003Z Function Manual Download Page 31

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E658130

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5.5.9. The details of an error code

The following data are stored as fault history data when the inverter trip occurred.

Error code

Decimal

No.

Hexadecimal

No.

Description

Trip display

0 00H

error

nerr

01H

Overcurrent during acceleration

oc1

02H

Overcurrent during deceleration

oc2

03H

Overcurrent during constant speed operation

oc3

4 04H

Overcurrent

(An overcurrent on the load side at start-up)

ocl

05H

Overcurrent at start-up

oca

8 08H

Input

phase

failure

ephi

9 09H

Output

phase

failure

epho

10 0AH

Overvoltage

during

acceleration

op1

11 0BH

Overvoltage

during

deceleration

op2

0CH

Overvoltage during constant-speed operation

op3

13 0DH

Inverter

overload

ol1

14 OEH

Motor

overload

ol2

0FH

Dynamic braking resistor overload trip

olr

16 10H

Overheat

17 11H

Emergency

stop

18 12H

EEPROM

fault

eep1

19 13H

EEPROM

fault

eep2

20 14H

EEPROM

fault

eep3

15H

Main unit RAM fault

err2

16H

Main unit ROM fault

err3

23 17H

CPU

fault

err4

24 18H

Communication

error

err5

1AH

Current detector fault

err7

1BH

Optional unit fault 1

err8

1CH

Remote keypad disconnection fault

err9

29 1DH

Low-current

operation

fault

1EH

Undervoltage fault (main circuit)

up1

20H

Over-torque trip 1

34 22H

Ground

fault

ef2

40 28H

Auto-tuning error

etn

41 29H

Inverter type error

etyp

45 2DH

Over speed fault

e-13

46 2EH

Thermal fault stop command from external

device

oh2

47 2FH

Step-out (for PM motor drive only)

sout

Summary of Contents for CC-Link CCL003Z

Page 1: ...al before installing or operating Keep this instruction manual on hand of the end user and make use of this manual in maintenance and inspection 2 All information contained in this manual will be changed without notice Please contact your Toshiba distributor to confirm the latest information ...

Page 2: ...ting with VF S15 This option needs the option adaptor to connect VF S15 which type form is SBP009Z Please match here and buy it when SBP009Z is not at hand yet After reading this function manual please keep it handy for future reference For details of its general handling see an instruction manual attached with the option unit TOSVERT VF S15 Instruction Manual E6581611 TOSVERT VF MB1 S15 communica...

Page 3: ... cause an accident Caution Mandatory Set up Communication error trip function see below to stop the drive when the option unit is deactivated by an unusual event such as tripping an operating error power outage failure etc Network Time Out drive operation at disconnection Preset speed operation selection Refer to 5 2 for details Deactivated the option module may cause an accident if the Communicat...

Page 4: ...r 2 c122 2 18 5 5 4 Octuple setting is selected CC Link Ver 2 c122 3 19 5 5 5 Faults history 20 5 5 6 Detail of input and output signals 21 5 5 7 Remote Register Assignment 24 5 5 8 Instruction Codes 28 5 5 9 The details of an error code 30 5 5 10 Description of reply code 32 5 5 11 Description of monitor code 33 5 5 12 Description of input terminal information 34 5 5 13 Description of output term...

Page 5: ...rosive or explosive gasses vapor coarse particulates including dust and where there is no grinding fluid or grinding oil nearby Ambient temperature 0 to 60 degreeC Storage temperature 25 to 65 degreeC Related temperature 20 to 93 no condensation and absence of vapor Vibration 5 9 m s2 0 6G or less 10 55Hz CC Link communication and option specification Item Specification Number of units corrected 4...

Page 6: ... All modules that comprise a CC Link system should be compatible with CC Link Ver 1 10 2 All data link cables should be CC Link Ver 1 10 compatible CC Link dedicated cables CC Link Ver 1 10 compatible cables have a logo or Ver 1 10 indication In a system that uses the CC Link Ver 1 00 and Ver 1 10 modules and cables together the maximum overall cable length and inter station cable length are as sp...

Page 7: ...E658130 6 3 Names and functions The drawing below shows names and functions of main parts 3 1 Outline LED indicator See 4 5 Release tab CC Link Connector DA DB DG SLD FG Connector to the inverter ...

Page 8: ...tp www cc link org Strip off the sheath of the CC Link dedicated cable and wind wires to use If the length of the sheath pealed is too long a short circuit may occur among neighboring wires If the length is too short wires might come off Recommended screwdriver Small flat blade screwdriver Tip thickness 0 4mm tip width 2 5mm Recommented tightening Torque 0 22N m to 0 25N m Cable stripping size Abo...

Page 9: ...lled and monitored by PLC user programs DA DB Shield twisted cable DG SLD FG Connect the shielded wire of the dedicated CC Link cable to the SLD of each module and ground both ends of the shielded wire using type D grounding class 3 grounding via FG The ground resistance is 100Ω or less Terminal resistor Connect the terminal resistor of 110Ω 130Ω is a resistance value for the CC Link Ver 1 00 dedi...

Page 10: ...ons occupied depends on the unit and therefore the following conditions must be satisfied 1 a 2 b 3 c 4 d 64 a Number of units occupying 1 station b Number of units occupying 2 stations c Number of units occupying 3 stations d Number of units occupying 4 stations 16 A 54 B 88 C 2304 A Number of remote I O stations 64 B Number of remote device stations 42 C Number of local standby master and intell...

Page 11: ...single setting devices occupying four stations a2 Number of double setting devices occupying one station b2 Number of double setting devices occupying two stations c2 Number of double setting devices occupying three stations d2 Number of double setting devices occupying four stations a4 Number of quadruple setting devices occupying one station b4 Number of quadruple setting devices occupying two s...

Page 12: ...status of the network and module Refer to 7 3 for detail Layout of LED L RUN Light on during communication SD Light on during send the data of CC Link RD Light on during receive the data of CC Link L ERR Light on during communication error SD RD L RUN L ERR ...

Page 13: ...ction 0 Terminal board 1 Panel keypad including remote keypad 2 RS485 communication 3 CANopen communication 4 Communcation option 1 4 fmod Frequency setting mode selection 1 0 Setting dial 1 save even if power is off 1 Terminal board VIA 2 Terminal board VIB 3 Setting dial 2 press in center to save 4 RS485 communication 5 UP DOWN from external logic input 6 CANopen communication 7 Communication op...

Page 14: ...ion selection 0 Disconnection detection 1 When communication mode enable Both cmod and fmod are set CANopen or communication option only 2 1 Driving operation c120 CC Link station number selection 1 to 64 Set the number of stations of inverters Remote device station c121 CC Link baud rate selection 0 156kbps 1 625kbps 2 2 5Mbps 3 5Mbps 4 10Mbps Set the baud rate for CC LINK network c122 CC Link ex...

Page 15: ...There is no problem with having the physical connection sequence like station number 1 station number 3 station number 4 station number 2 One inverter occupies one station One remote device station L ERR LED flickers if the setting is changed When power is switched on again reset by parameter f899 1 or the RES signal is turned on the setting value is reflected and the LED turns off 5 3 2 Baud rate...

Page 16: ...on V1 10 1 Occupies one station double V2 0 2 Occupies one station quadruple V2 0 3 Occupies one station octuple V2 0 When using double quadruple and octuple settings of the CC Link Ver 2 station data of the master station must be set to double quadruple and octuple also If the master station is CC Link Ver 1 compatible station the above setting can not be made ...

Page 17: ...mand can be made CC Link priority by RYnA and RYnB n is depend on the station number 5 4 2 Monitor It is able to monitor the status of the inverter Set a monitor code to RWw n and turn RYnC on The data is stored in the buffer memory of the PLC n is depend on the station number The monitor value is updated while RynC has been turned on Refer to 5 5 11 for detail 5 4 3 Writing and reading the parame...

Page 18: ...oast stop ST OFF RYn9 Intercept output to inverter Coast stop RXnA Alarm RYnA Frequency priority CC Link RXnB Reserved RYnB Command priority CC Link RXnC Monitoring RYnC Monitor command RXnD Frequency setting completion RAM RYnD Frequency setting command RAM RXnE Reserved RYnE Reserved RXnF Instruction code execution completion RYnF Instruction code execution request RX n 1 0 to RX n 1 9 Reserved ...

Page 19: ...X RY both 32 bits same as CC LINK Ver 1 and the remote register RWw RWr both 16 word in the communication data for one station area Default value of RY and RX is 0 Remote register Default value 0 RWr Inverter PLC RWw PLC Inverter Address Signal Address Signal RWr n Monitor value 1 RWw n Monitor code 1 and 2 RWr n 1 Monitor value 2 output frequency RWw n 1 Set frequency RWr n 2 Reply code RWw n 2 I...

Page 20: ...r n 9 Trip information output frequency RWw n 9 Reserved RWr n A Trip information output current RWw n A Reserved RWr n B Trip information output voltage RWw n B Reserved RWr n C Trip information energization time RWw n C Reserved RWr n D Reserved RWw n D Reserved RWr n E Reserved RWw n E Reserved RWr n F Reserved RWw n F Reserved RWr n 10 Reply code 2 RWw n 10 Instruction code 2 RWr n 11 Read dat...

Page 21: ...p information output frequency RWw n 9 Reserved RWr n A Trip information output current RWw n A Reserved RWr n B Trip information output voltage RWw n B Reserved RWr n C Trip information energization time RWw n C Reserved 1 Set the past trip history No to upper 8 bits of RWw n 8 2 The following information is stored to registers Trip history No Upper 8 bits of RWr n 8 Trip code Lower 8 bits of RWr...

Page 22: ...e monitor command RYnC is on the monitored value is always updated RYnD Frequency setting command RAM When the frequency setting command RYnD is switched on the set frequency RWwn 1 is written to the inverter After the writing completion frequency setting completion flag RXnD switches on When the frequency setting command RYnD is ON the set frequency is always updated RYnE Reserved Reserved RYnF I...

Page 23: ...stics switching 56 57 Forced run operation 58 59 Fire speed operation 60 61 Acceleration deceleration suspend signal 62 63 Power failure synchronized signal 64 65 My function S trigger signal 74 75 Integrating wattmeter kWh display clear 76 77 Trace back trigger signal 78 79 Light load high speed operation prohibitive signal 80 81 Holding of RY RC terminal output 82 83 Holding of OUT terminal outp...

Page 24: ...re set to RWrn RWrn 1 RWrn 4 to RWrn 7 by the monitor command RYnC switching on Switched off when the monitor command RYnC is switched off RXnD Frequency setting completion flag RAM Switched on when the set frequency is written to the inverter by the frequency setting command RYnD switching on Switched off when the frequency setting command RYnD is switched off RXnE Reserved Reserved RXnF Instruct...

Page 25: ...he command code for actions such as operation mode switching parameter read write error reference error clear etc The command will be executed by turning RynF on after the register setting is completed When the command execution is completed RXnF turns on RWwn 3 Write data 1 Set data specified by the above mentioned command code if necessary If no data needs to be written the value shall be zero R...

Page 26: ...ve mentioned command code and this register RWwn 14 Instruction code 4 It is the same as instruction code 1 and 2 RWwn 15 Write data 4 Set data specified by the above mentioned command code 4 if necessary If no data needs to be written the value shall be zero RynF is turned on after setting the above mentioned command code and this register RWwn 16 Instruction code 5 It is the same as instruction ...

Page 27: ...tor code RWw n 6 is set RWrn 7 Monitor value 6 When RYnC is on the monitored value specified to the monitor code RWw n 7 is set RWrn 8 Trip information Trip code The fault data of the trip history No specified by RWw n 8 is stored in the lower 8bits The trip history No specified is echo backed to the upper 8bits RWrn 9 Trip information output frequency Output frequency of the trip history No speci...

Page 28: ... 5 When RYnF is on the response code correspond to the instruction code of RWw n 16 is set The value 0 is set for a normal reply and other than 0 is set for data fault mode error etc RWrn 17 Read data 5 For a normal reply the reply data to the instruction specified by the instruction code is set RWrn 18 Reply code 6 When RYnF is on the response code correspond to the instruction code of RWw n 18 i...

Page 29: ...history No 1 No 2 read Read the No 1 and No 2 of trip information 0075H Trip history No 3 No 4 read Read the No 3 and No 4 of trip information 0076H Trip history No 5 No 6 read Read the No 5 and No 6 of trip information 0077H Trip history No 7 No 8 read Read the No 7 and No 8 of trip information 006DH Frequency command value RAM read Read the frequency command value RAM 00EDH Option frequency comm...

Page 30: ...mber Ex A900 A900H 6000H 4900H C123 C123H 6000H 6123H A900H to C999H Write parameters EEPROM RAM To write parameters a900 to c999 the parameter number doesn t change Ex A900 A900H C123 C123H The Life of EEPROM is approximately 100 000 times Avoid writing a command more than 100 000 times to the same parameter of the drive and the option module ...

Page 31: ...ng constant speed operation op3 13 0DH Inverter overload ol1 14 OEH Motor overload ol2 15 0FH Dynamic braking resistor overload trip olr 16 10H Overheat oh 17 11H Emergency stop e 18 12H EEPROM fault 1 eep1 19 13H EEPROM fault 2 eep2 20 14H EEPROM fault 3 eep3 21 15H Main unit RAM fault err2 22 16H Main unit ROM fault err3 23 17H CPU fault 1 err4 24 18H Communication error err5 26 1AH Current dete...

Page 32: ...trip 2 ot2 69 45H Servo lock fault e 37 71 47H Auto tuning error PM motor e 39 72 48H Over torque Overcurrent fault otc3 73 49H Small torque Small current fault utc3 84 54H Auto tuning error etn1 85 55H Auto tuning error etn2 86 56H Auto tuning error etn3 Fault record display example instruction code H74 For read data 011BH b15 b8 b7 b0 Fault record 2 Fault record 1 01H oc1 1BH err8 instruction co...

Page 33: ...the remote register after execution Reply code Data Hexadecimal No Item Description 0000H Normal No error Normal completion of instruction code execution 0001H Write mode error Parameter write was attempted during operation other than a stop 0002H Parameter selection error Unregistered code number was set 0003H Setting range error Set data is outside the setting data range ...

Page 34: ...DC voltage 0 1V 09H PBR load factor PBR load factor 0 1 0AH Motor overload factor Motor overload factor 0 1 0BH 0CH None monitor Monitor value is 0 None monitor Monitor value is 0 0DH Input power Input power 0 01kW 0EH Output power Output power 0 01kW 0FH Input terminal information Input terminal information 10H Output terminal information Output terminal information 11H Output current Output curr...

Page 35: ...unction selection 4A f114 4B f154 4 S2 Input terminal function selection 5 f115 5 S3 Input terminal function selection 6 f116 6 VIB Input terminal function selection 7 f117 7 VIA Input terminal function selection 8 f118 OFF ON 8 to 15 5 5 13 Description of output terminal information Data composition of input terminal information Code No 10H Bit Terminal name Function parameter name 0 1 0 RY RC Ou...

Page 36: ...selection to 1 Prohibit reverse run 42 6 7 Reading a parameter value Reading the parameter f311 42 6 8 Reading the the fault record Reading the fault record 44 6 9 Inverter reset Resetting the inverter 45 System configuration for programming example PS Q02 QJ61 Input Output Unit CPU BT11N Unit Unit X Y00 X20 Y30 to 1F to X2F to 3F Master unit Station 1 Inverter Station 2 Inverter X0020 CC Link com...

Page 37: ...ting at CPU stop Refresh Type Master Mode Remote net Ver 1 mode All connect count 2 Remote input RX X1000 Remote output RY Y1000 Remote register RWr W0 Item Setting Conditions Remote register RWw W100 Special relay SB SB0 Special resister SW SW0 Retry count 3 Automatic reconnection station count 1 CPU down select Stop Scan mode settings Asynchronous Station information Station type Remote device s...

Page 38: ...00F station 2 Y1010 to Y101F RX20 to RX2F Y1020 to Y102F RX30 to RX3F Y1030 to Y103F Y1040 to Y104F RY20 to RY2F Y1050 to Y105F RY30 to RY3F 4 The relation between the device of the programmable controller CPU and remote register RWw RWr of the remote device station is as follows The devices used actually are indicated in shaded regions CPU of PLC Remote device station For writing station 1 W100 R...

Page 39: ...n1 Station 2 Inverter status b0 Forward running b1 Reverse running b2 Output terminal 1 b3 Output terminal 2 b4 Output terminal 3 b5 Failure FL b6 PI control OFF b7 Acceleration deceleration pattern selection 1 or 2 b8 Emergency stop b9 Coast stop b10 Alarm Inverter b15 b8 b7 b0 X0 Module error X1 Host data link status X0F Module ready SW80 1 Station 2 ready 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 X0 X0F X1...

Page 40: ...e reply code at the time of instruction code execution is set to D2 Check the ready of the station 1 Write operation mode write code 2003H to RWw2 and set data 0004H to RWw3 X0 X0F X1 M0 SW80 0 M0 X20 PLS M300 M300 SET M301 M301 X100F MOV H2003 W102 MOV H0004 W103 SET Y100F RST M301 SET M302 M302 X100F MOV W2 D2 RST Y100F RST M302 END Turn on the instruction code execution Read reply code RWr2 to ...

Page 41: ...Set frequency 5000 decimal X0 X0F X1 SW80 1 M0 X20 M0 Y1020 Check the ready of the Station 2 Forward rotation command RY20 Example 3 X100D M302 X0 X0F X1 M0 SW80 0 M0 X20 PLS M300 M300 SET M301 M301 X100D MOV K5000 W101 SET Y100D RST Y100D RST M302 END RST M301 SET M302 Check the ready of the station 1 Write set frequency to Turn off the frequency setting command RAM RY0D Turn off instruction freq...

Page 42: ...ode number 0001H hexadecimal When the output frequency is 50Hz D1 is 1388H 5000 unit 0 01Hz Refer to 5 5 11 for detail Read output frequency RWr0 to D1 when the monitoring flag RX0C turns on X0 X0F X1 M0 SW80 0 M0 X20 MOV H1 W100 Y100C END MOV W1 D1 X100C Check the ready of the station 1 Set monitor code H0001 of output frequency to RWw0 Turn on the monitor command RY0C Example 5 ...

Page 43: ...fer to 5 5 8 for detail X0 X0F X1 SW80 0 M0 X20 M300 M301 X100F MOV H2311 W102 M302 X100F MOV W2 D2 M0 PLS M300 SET M301 MOV K1 W103 SET Y100F RST M301 SET M302 RST Y100F RST M302 END Check the ready of the Station 1 Write f311 write code 2311H to RWw2 and reverse run prohibition setting Turn on the instruction code execution Read reply code RWr2 to D2 when the Instruction code execution completio...

Page 44: ...s set to D1 Refer to 5 5 8 for detail Check the ready of the station 1 X0 X0F X1 M0 SW80 0 M0 X20 PLS M300 M300 SET M301 M301 X100F MOV H1311 W102 SET Y100F RST M301 SET M302 M302 X100F MOV W2 D1 RST Y100F RST M302 END MOV W3 D2 Write f311 read code 1311H to Turn on the instruction code execution Read reverse run prohibition RWr3 and reply code RWr2 to D2 and D1 when the instruction code execution...

Page 45: ...ode Current trip code e 13 Error code 2DH ol2 Error code 0EH Over speed fault Motor overload Refer to 5 5 9 for detail X0 X0F X1 M0 Check the ready of the Station 1 SW80 0 M0 X20 PLS M300 M300 SET M301 M301 X100F MOV H74 W102 SET Y100F RST M301 SET M302 M302 X100F MOV W2 D1 RST Y100F RST M302 END MOV W3 D2 Write trip history No 1 No 2 read code H74 to RWw2 Turn on the instruction code execution re...

Page 46: ...r The above inverter reset using RY3A may be made only when an inverter error occurs Also inverter reset can be made independently of the operation mode X0 X0F X1 SW80 1 M X103 X2 M0 Y103A END Check the ready of the station 2 Turn on the error reset request flag RY3A Then turn off the error reset request flag RY3A when the error Example ...

Page 47: ...g and handling instructions 2 1 Command only from the programmable controller can be accepted during operation from CC Link communication The run command from external and parameter unit is ignored 2 2 If the station number of two or more inverters is the same wrong data will be transferred and normal communication cannot be made 2 3 If a network error controller fault an open CC LINK dedicated ca...

Page 48: ...e adjusted If a network error continues past the time set in c100 it is recognized as a communication error and the operation of the inverter follows the setting of c101 When normal communication returns during the setting time a communication error is not displayed and operation is continued Time out time CC Link network time out c100 communication error detection delay time 0 1s c101 Inverter op...

Page 49: ...nected to SLD Also wire it as far away as possible from the power lines 200mm or more Data sent to the host station does not reach destination Check the network transmission setting and the sequence program on the PLC side Hardware fault There is a possibility of the instability of the communication by the disconnection Check for contact fault break in the cable etc Polling response is made but re...

Page 50: ...or the power supply is not supplied Plug the CCL003Z securely Check the connector L RUN L RUN L RUN SD SD SD RD RD RD L ERR L ERR L ERR Since the L RUN LEDs of station 2 and later are off the communication cable between the unit 1 and 2 is open or disconnected from the terminal block Referring to the LED on condition search for an open point and repair L RUN L RUN L RUN SD SD SD RD RD RD L ERR L E...

Page 51: ...h power on again L RUN L RUN L RUN SD SD SD RD RD RD TIME LINE or TIME LINE L ERR L ERR L ERR The setting data of station 3 was changed during normal operation After returning the setting switch to the correct position power on the inverter again L RUN L RUN L RUN SD SD SD RD RD RD L ERR L ERR L ERR Station 2 is affected by noise L RUN may put out the light Securely connection FG of each inverter ...

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