Toshiba 18 - 1250 A Instruction Manual Download

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TE Series

Digital Solid State Soft Starters 18 – 1250A

Table of Contents

TE Series

Digital Solid State Soft Starter

18 – 1250A

Page

Chapter 1: Introduction

1.1

General Description ……………………

1.2

Sizes and Ratings ………………………

Chapter 2 - Installation

2.1

Receiving and Unpacking ……………..

2.2

Choosing a Location …………………...

2.3

Initial Unit Inspection …………………...

2.4

SERVICE WARNING! ………………….

2.5

Mounting and Cleaning ………………..

2.6

Power Terminations ……………………

2.7

Remote Keypad Mounting

2.8

Dimensions ……………………………...

Chapter 3 - Motor Overload Protection

3.1

Solid State Overload Protection ………

3.2

NEMA Class Trip Curves ……………...

Chapter 4 – Connections

4.1

Power Connections …………………….

4.2

Control Connections ……………………

Chapter 5 – Programming

5.1

Introduction ……………………………...

5.2

Digital Interface …………………………

5.3

Display Modes ………………………….

5.4

Program Mode ………………………….

5.4.5

Fault Mode …………………………

5.5

The TE Function List ………………...

5.6

Function Descriptions ………………….

5.6.1

Motor and Overload Functions ….

5.6.2

Starting Mode …………………….

5.6.3/4 Jog Mode / Kick Start Mode …….

5.6.5

Pump-Flex Decel Mode …………

5.6.6

Restart Delay …………………….

5.6.7

Process Timer Control Mode ……

5.6.8

Current and Ground Fault Protection

5.6.9

Lockouts, Reset & Internal Protection

5.6.10 Output Relays …………………….

5.6.11

Communications

…………………. 57

5.6.12 System Settings ………………….

5.6.13 Fault History and Statistical Data

Chapter 6 - Start-up

6.1

Basic Startup ……………………………

6.2

Start-up Check List ……………………..

6.3

Sequence of Operation ………………..

6.4

Testing with a smaller motor …………..

Chapter 7 - Fault Conditions

7.1

Fault Codes and Numbers …………….

Appendices

Appendix 1 - Ramp Profile Details ………………………………………………………………..

Appendix 2: Pump-Flex

Decel Mode Application Considerations ……………………………

Appendix 3: Parameter Lock / User Password Instructions ……………………………………

Appendix 4: Process Control Timer Functions ………………………………………………….

Appendix 5: External Over Load Relay Applications ……………………………….………….

Appendix 6: Soft Starter Settings Record ………………………….…………….………………

Warranty Information ………………………………………………….……………………………

Summary of Contents for 18 - 1250 A

Page 1: ...INSTRUCTION MANUAL TE SERIES Low Voltage Digital Solid State Starter 18 1250 A Issued 10 09 Manufactured in the USA INSTALLATION OPERATION MAINTENANCE DOCUMENT NBZ0003 ...

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Page 3: ...QUALIFIED OPERATORS ONLY Only qualified persons are to install operate or service this equipment according to all applicable codes and established safety practices A qualified person must 1 Carefully read the entire instruction manual 2 Be skilled in the installation construction or operation of the equipment and aware of the hazards involved 3 Be trained and authorized to safely energize de energ...

Page 4: ...ions that are contained in this Instruction Manual Use only Toshiba authorized replacement parts This equipment is designed and built in accordance with applicable safety standards in effect on the date of manufacture Unauthorized modifications can result in voiding the warranty severe injury death and property damage Do not make any modifications to this equipment without the written approval of ...

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Page 6: ...ction List 30 5 6 Function Descriptions 36 5 6 1 Motor and Overload Functions 36 5 6 2 Starting Mode 38 5 6 3 4 Jog Mode Kick Start Mode 42 5 6 5 Pump Flex Decel Mode 43 5 6 6 Restart Delay 44 5 6 7 Process Timer Control Mode 45 5 6 8 Current and Ground Fault Protection 47 5 6 9 Lockouts Reset Internal Protection 49 5 6 10 Output Relays 56 5 6 11 Communications 57 5 6 12 System Settings 58 5 6 13 ...

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Page 8: ...ies includes solid state electronic overload protection in addition to numerous other protective features It requires 120VAC 240VAC optional control power and uses dry contact inputs for Start Stop control Programmable auxiliary contacts and provisions for interlocking are also included 1 1 1 Control Features Acceleration Adjustments Programmable Ramp Types Voltage Ramp VR or closed loop Current R...

Page 9: ...ip Trips on greater than 750 ohms resistance on a dedicated PTC input Can be used with an Emergency Stop or any other External Lockout Over Current Trip Electronic Shear Pin Trip Level 50 300 of motor FLA Trip Delay 1 20 seconds Phase Loss Trips on any phase current less than 20 of unit rating Can be disabled in programming for testing with smaller loads Equipment Ground Fault Protection Type Resi...

Page 10: ...ch phase Cooling Fan assisted convection Bypass Contactor Standard on all NEMA 12 enclosed units Units 160A and less Standard on all open panel units BP versions Units 210A and over Optional on open panel units BP versions Bypass Contactor Rating Shunt rated or can be sized for Line start rated contactor see charts Bypass Contactor Control Integral control is included but contactor can be external...

Page 11: ... reduced life expectancy compared to operating at its nameplate horsepower When using this feature simply program the TE Series Service Factor F002 to the nameplate rating see section 5 6 1 All other adjustments to protection circuits are done automatically within the TE Series 1 2 2 Selecting for Across the Line Bypass If you need to be able to start the motor Across the Line if the TE Series ele...

Page 12: ... soft starter and any other components mounted inside with it Units with BP Bypass Contactors produce less heat than units without Throughout all sizes maximum heat dissipation of the TE BP Series electronics contactor coils and fans is less than 50W Units without the BP Bypass Contactor optional on 210A and above must have ventilation adequate to account for heat dissipation of the SCRs This must...

Page 13: ...ly short out electronics After work is complete thoroughly clean vacuum the area and re inspect the unit for foreign material 2 5 1 Clearances Make sure there is sufficient clearance all around the unit for cooling wiring and maintenance purposes To conserve panel space the TE Series BP models were designed for close horizontal clearances of only 1 inch 25mm on either side A minimum vertical clear...

Page 14: ... located on each unit Bus tabs are pre drilled to accept industry standard bolts Some sizes come with saddle clamp terminals however lugs are the responsibility of the user Toshiba recommends using crimp on lugs although mechanical lugs are suitable as well The following diagrams show sizes of the bus tab holes and critical spacing between them for determining the size of lug that can be used NOTE...

Page 15: ...ont NOTE Consult factory for bus tab critical dimensions for units 210A and above Figure 2 6 3 Critical clearances for bus tab connections TE 150 TE 160 2 81 71 32 mm 9 64 mm Line Load 1 54 39 09 mm 1 52 38 58 mm T L3 R L1 S L2 Line Load U T1 W T3 V T2 0 60 15 23 mm 0 14 3 55 mm ...

Page 16: ... TE 150 BP 75 150 0 80 1 x M8 included 9 70 TE 160 BP 80 160 2 0 70 TE 210 BP or P 105 210 4 0 200 1 x 0 38 hole M10 for User supplied lugs 15 120 TE 276 BP or P 138 276 300 kCMIL 150 TE 360 BP or P 180 360 500 kCMIL 300 TE 450 BP or P 225 450 2 x 250 kCMIL 2 x 150 TE 550 BP or P 275 550 2 x 250 kCMIL 2 x 150 TE 718 BP or P 356 718 CF CF CF CF CF TE 900 BP or P 450 900 CF CF CF CF CF TE 1000 BP or...

Page 17: ... 66 7 56 7 00 0 22 TE 62 BP thru TE 112 BP 14 00 8 00 6 68 12 75 6 75 0 28 TE 150 BP and TE 160 BP 19 21 8 00 6 68 18 25 6 75 0 38 TE 210 BP thru TE 450 BP 28 5 12 5 9 1 27 38 10 75 0 40 TE 550 BP thru TE 600 PB 28 50 12 5 9 10 27 38 10 75 0 40 TE 862 BP thru TE 900 BP 43 13 25 5 11 86 43 00 23 00 TE 1006 BP thru TE 1250 BP 46 56 28 2 13 00 42 75 23 25 0 50 Table 2 8 TE Dimensions subject to chang...

Page 18: ...l Load Amps FLA in Function F001 the Service Factor rating in Function F002 and the Overload Trip Class in Functions F003 and F004 Setting these functions to the proper values provides maximum protection and eliminates nuisance tripping The Remaining Thermal Capacity can be viewed by using the UP or DOWN arrow keys when in the Status Display mode From the default Phase A Current screen dot on righ...

Page 19: ...he Reset key The Overload Trip will not reset until the motor cools down see 3 1 3 d The Manual Reset function is also trip free Holding in the Reset key will not prevent the Overload Trip from activating and protecting the motor NOTE When the Overload Trip activates the Overload LED will glow solid When the motor cools down the LED will begin to flash indicating that the Overload Trip can be rese...

Page 20: ...Overload the Thermal Register must have regained the amount recorded in F059 before a Reset will be allowed If the display reads Inh when attempting to reset an overload trip it is indicating that the starter is Inhibited from being reset Refer to details of Function F071 for information on emergency override of lockouts such as this 3 2 NEMA Class Trip Curves NEMA Class trip curves are based on a...

Page 21: ... Overload Curve During the Run mode Overload trip curves are selectable from NEMA Class 5 10 15 20 25 and 30 Program the appropriate curve according to the characteristics of your motor and load 3 2 4 Overload Trip Curve Chart Figure 3 2 4 TE Series Overload Trip Curves ...

Page 22: ...NEMA 12 enclosed versions See sections 3 2 1 c and 4 2 5 for more details on contactor control and overload protection details 4 1 2 Power Factor Correction Capacitors Power factor correction capacitors can be connected to motors controlled by TE Series starters however they must be off line during ramping Connect PFC capacitors to the Line side of the starter with a separate capacitor control con...

Page 23: ... be considered and utilized on the input power source The best method of protection is to have an Isolation Contactor in front of the starter that is open when the soft starter is not in use 4 2 Control Connections Control connections on the TE Series starter are divided into 2 groups With the unit oriented vertically TB1 is a 12 point DC terminal block on the left and TB2 is a 10 point AC termina...

Page 24: ...re available without the Bypass Contactor but fans are still included CPT can be sized for fan loads only if used in NEMA 1 ventilated enclosures 4 2 1 b Control Fusing Output relays in TB2 must be protected from currents in excess of 5A either with a fuse or with other suitable current protection devices A dedicated fault output for use in PLC or interposing relay control is available on TB1 This...

Page 25: ...using Auto Reset functions NOTE When a maintained contact is used for start stop it is advisable to set the overload relay to the manual reset position This will prevent the motor from restarting if the thermal overload trips and then cools off CAUTION Control Terminals 1 10 of TB1 are a 24VDC circuit from an internal power supply of the TE Series Use dry unpowered contact closures only Applying a...

Page 26: ...ng by setting the ramp time to 0 and Current to 600 Dual Ramp is also useful in 2 speed motor applications Simply use an auxiliary contact from one of the speed contactors to select Ramp 2 so that separate ramp profiles can be used 4 2 5 b Jog Remote Command Connecting a dry voltage free contact between TB1 Terminals 7 and 8 will enable the Jog feature A Start command Run Command or Start button i...

Page 27: ... 5 connect the NC aux contact of the OLR to the PTC input after removing the jumper When the external OLR trips the contact will open opening the resistance input to the PTC circuit the resistance goes to infinity This indicates an immediate Over Load to the starter which trips and displays it on the readout as PTc to differentiate from the internal Thermal Over Load trip If multiple OLRs are used...

Page 28: ...ircuit An internal seal in relay is provided elsewhere see 4 2 2 a above Toshiba recommends fusing all contacts with external fuses The relays are rated for 240 VAC 5 A and 1200 VA Factory default settings for these relays are as follows AUX 1 Run Stop see F060 This contact changes state upon a Start command returns to normal on Stop or Begin Decel if active AUX 2 At Speed Stop see F061 This conta...

Page 29: ...hart so that the contactors are rated for ATL duty instead of the normal Shunt Duty see section 1 2 3 Supplemental overload protection will be required see section 3 1 3 c Units have external terminal blocks marked for this purpose see Appendix 5 for drawings A dry voltage free contact closure between these terminals will close the bypass contactor immediately The Bypass Contactor coil voltage is ...

Page 30: ...hough large numbers Green LEDs Power On Control power is available at A1 and A2 At Speed The motor is at full power and the Bypass Contactor has been commanded to pull in The SCRs are at full conduction and current has dropped Yellow LEDs Shunt Trip Two or more SCRs in opposing phases have shorted and power is flowing to the motor in the Off mode See section 8 for additional concerns Shorted SCR T...

Page 31: ...leads H000 Scroll UP to display the H This indicates that this value is the remaining thermal capacity percentage of the motor i e H070 70 remaining thermal capacity 0000 Scroll UP again to display the Process Batch Timer described in Section 5 6 7 If this entire screen is flashing the Timer is active 00 00 Scroll UP to display two pairs of digits separated by a point This indicates the time base ...

Page 32: ...g of each individual Function can be viewed without making changes values can also be viewed in the Run Mode however no changes can be made Each Function is signified by the letter F in the beginning of the data the 4 digit value of the function follows after hitting the READ ENTER key F001 The F indicates the programmable Function 0000 This is the present setting of the applicable function This d...

Page 33: ...ition Use the UP arrow key to increment the value of the flashing digit Use the DOWN arrow key to decrement the value of the flashing digit Use the LEFT or RIGHT arrow to select the next digit to be altered Values can only be changed within the Adjustment Range of the function parameter Example 1 Figure 5 4 3 Viewing a Function s Set Value 0000 Indicates Phase A is drawing no current unit is in Of...

Page 34: ... digit 1 is flashing indicating this is the digit that you will alter cursor position Press the UP Arrow key twice to increase this digit value to 3 F003 Indicates that this is Function 003 OL Class During Start Press READ ENTER key to view the F003 value 0010 Indicates that the programmed OL is Class 10 during the Start Mode Cursor flashing on leftmost digit Press the UP Arrow key to increase thi...

Page 35: ...nstant speed running Press RESET key rSt Flashes once to indicate a successful Reset of the current fault If it cannot be reset the display will read inH for Inhibited 0000 Returns to Default Display indicating that the unit is ready to re start This Fault History can only be accessed during a fault condition While the active fault number is being displayed use the Up and Down Arrow keys to scroll...

Page 36: ...ue is quickly stored Upon return of power the timer values are updated from the RTC for elapsed time If the Lockout Time has not expired the TE Series cannot be started To reset the Lockout Times for emergency restart see section 5 6 12 under F071 5 4 5 e Changing to Default Screen During Fault In some cases it may be necessary to alter programmed parameters in order to test or make changes to cle...

Page 37: ...Manual F006 F009 Reserved for factory use Table 5 5 1 Motor and Overload Function Group Fn Group Function Description Adjustment Display Range Setting Increments Factory Setting Section F010 Starting and Stopping Modes Ramp Type Selection VR Voltage Ramp CR Current PID Ramp 1 Ramp 1 2 Ramp 2 Setting 1 VR1 VR2 Setting 2 CR1 CR2 Setting 3 VR1 CR2 Setting 4 CR1 VR2 1 1 VR1 VR2 5 6 2 and Append 1 F011...

Page 38: ...nds Table 5 5 4 Kick Start Mode Function Group Fn Group Function Description Adjustment Display Range Setting Increments Factory Setting Section F024 Pump Flex Decel Mode Pump Flex Control Deceleration Ramp 0 Disabled coast to stop 1 Enabled except after OL trip 2 Enabled continued Decel even if there is an OL trip 1 0 Disabled 5 6 5 and Append 2 F025 Begin Decel Level BDL Immediate Drop Down Torq...

Page 39: ... Start Time 00 00 23 59 hh mm or OFF 1 OFF F034 Start Event 2 Start Time 00 00 23 59 hh mm or OFF 1 OFF F035 Start Event 3 Start Time 00 00 23 59 hh mm or OFF 1 OFF F036 Start Event 4 Start Time 00 00 23 59 hh mm or OFF 1 OFF F037 Start Event 5 Start Time 00 00 23 59 hh mm or OFF 1 OFF F038 Start Event 6 Start Time 00 00 23 59 hh mm or OFF 1 OFF F039 Start Event 7 Start Time 00 00 23 59 hh mm or O...

Page 40: ...references 1 12 See Table 5 6 8 Auto Reset Selected Faults 1 4 Phase Loss only 5 6 9 b F053 Auto Reset Attempts 0 Disabled or 1 10 attempts 1 1 F054 Restart Delay Time Value Readout for F028 0 999 Minutes 1 0 5 6 9 c F055 Coast Down Timer Value for F048 1 3600 Seconds 1 0 F056 Starts Per Hour Timer Value for F049 1 3600 Seconds 1 0 F057 Starts Per Hour For F049 1 10 Starts 1 0 F058 Time Value Betw...

Page 41: ...Group Fn Group Function Description Adjustment Display Range Setting Increments Factory Setting Section F070 System Settings Parameter Lock Customer Password 0 999 0 Disabled Any Other Numbers Password 1 0 displays encrypted code 5 6 12 and Append 3 F071 System Clear Reset 0 Disabled 1 Clear THR and Lockout Timers 2 Reset to Factory Default Settings 1 0 5 6 12 F072 Reserved for Factory Use F073 Fr...

Page 42: ...o fault history or Fault 1 27 see Fault code list 1 0 F089 Time Stamp Fault 2 00 00 23 59 hh mm hh 00 23 mm 00 59 00 01 00 00 F090 Date Stamp Fault 2 01 01 12 31 MM DD MM 01 12 DD 01 31 00 01 01 01 F091 Fault History 3 Oldest Fault 0 No fault history or Fault 1 27 see Fault code list 1 0 F092 Time Stamp Fault 3 00 00 23 59 hh mm hh 00 23 mm 00 59 00 01 00 00 F093 Date Stamp Fault 3 01 01 12 31 MM ...

Page 43: ...the Service Factor is increased the FLA range will drop by an equal ratio For example if F002 1 15 a 1 15 Service Factor the maximum FLA programmable into F001 will be limited to 85 of the starter Max Amp rating 100 15 F002 Service Factor Factory Setting 1 0 S F Range 1 00 1 30 Set value according to the Service Factor SF data provided on the motor s nameplate This value affects several protection...

Page 44: ...the motor will be restarted upon a start command If 2 wire control is used the unit will restart immediately When set to 2 Disabled Overload the TE Series will not trip on Motor Thermal Overload This is provided for applications where either an external Overload Relay or Motor Protection Relay is used or where multiple motors are connected and each one requires having an individual Overload Relay ...

Page 45: ...Initial Torque Ramp Time and Maximum Current Limit Because there are two ramps available there are 4 settings to cover the combinations of profiles possible If you are not using the 2nd ramp the TE Series will ignore all settings in reference to Ramp 2 Ramp 1 Dual Ramp Input Open Ramp 2 Dual Ramp Input Closed F010 Setting Ramp Profile Ramp Profile 1 Voltage Voltage 2 Current Current 3 Voltage Curr...

Page 46: ...0 seconds Sets the time between the initial torque set with F011 or F012 and either the Max Current Limit set with F014 or full output voltage Set time to enable soft starts without stalls Also consider your motor s application For example centrifugal pumps may require a shorter ramp time NOTE Ramp time is affected by the following conditions 1 Current limit will extend the ramp time if the motor ...

Page 47: ...rent of Ramp 2 when F010 2 or 3 The initial torque level should be set to provide just enough torque to make the motor shaft begin to rotate while preventing torque shock damage to mechanical components F017 Accel Ramp Time of Ramp 2 Factory Setting 10 seconds Range 1 120 seconds Sets the time between the initial torque set with F015 or F016 and either the Max Current Limit set with F018 or full o...

Page 48: ... from 1 Voltage F011 F019 Voltage F015 F019 2 Current F012 F021 Current F016 F021 3 Voltage F011 F019 Current F016 F021 4 Current F012 F021 Voltage F015 F019 Table 5 6 3 Jog Settings CAUTION Although the Thermal Register tracks all motor current use continuous usage of the Jog feature risks thermal motor damage or nuisance tripping F019 Voltage Jog Factory Setting 50 Range 5 100 Sets the voltage l...

Page 49: ...ondition F023 Kick Time Factory Setting 0 8 seconds Range 0 1 2 seconds Sets the duration of time the Kick Start voltage is applied 5 6 4 a Dwell operation using Kick Start In some applications such as chain drive machinery the Kick Start feature can be used to slowly take up slack in the drive chain before applying full torque This is referred to as Dwell Starting because the torque output stays ...

Page 50: ...condition trips WARNING Setting F025 2 presents significant risk of over heating the motor beyond its design limits which could result in motor damage and fire hazard Do this only in circumstances where the potential for mechanical damage outweighs the risk of motor damage F025 Begin Decel Level BDL Factory Setting 60 Range 0 100 of line voltage Use to drop voltage to a level where there is a noti...

Page 51: ...dditional problems with the power supply system Another term for this is Sequential Start Delay F028 Restart Delay Time Factory Setting 0 Disabled Range 0 Disabled no delay or 1 999 seconds Sets a delay time before the starter can be restarted after a complete loss of power Use this if multiple motors are connected to a supply system that may have trouble providing adequate power to restart them a...

Page 52: ... enables a Process Control Timer which may be used alone or in conjunction with the Time Clock Controller feature F032 F039 This timer offers two operating modes selected by entering 1 or 2 into the function parameter Setting 1 Minimum Batch Run Timer After a Start Command the starter runs until the batch timer expires If stopped and restarted it will complete that batch time sequence Setting 2 Pe...

Page 53: ...ion is used to select the start time for Event 1 in the RTCC above Once started by this event the TE will run the motor according to the selections entered into F030 and F031 F034 Event 2 Start Time Factory Setting OFF Range 00 00 through 23 59 or OFF This function is used to select the start time for Event 2 in the TCC above F035 Event 3 Start Time Factory Setting OFF Range 00 00 through 23 59 or...

Page 54: ...in F043 This is also referred to as a Shear Pin Trip and can be used to protect mechanical components from breaking due to jammed loads F043 Over Current Trip Delay Factory Setting 1 second Range 1 20 seconds Provides a time delay to prevent nuisance trips from short duration transients For example using default settings if the output current of any phase exceeds F042 for more than 1 second the st...

Page 55: ...ue other than 0 is entered for F046 the starter will trip if current to ground exceeds this percentage of the unit CT value The CT value is shown in F074 see section 5 6 12 This value is different from the Unit Rating or FLA setting To calculate actual ground current multiply the CT value of F074 by the setting of F046 Example 210A starter desired Ground Fault Trip level is 20A On this unit the CT...

Page 56: ...e number of minutes that the starter must be off before a restart can be attempted This function is useful in applications such as pump motor backspin protection where you need to prevent the pump motor from restarting if it is spinning backwards 2 speed operations where speed changes require a minimum disconnect spin down timer or reversing applications to prevent plugging anti plugging timer F04...

Page 57: ... are as follows Phase Rotation Protection is ON expected rotation sequence is set for A B C Phase Current Loss Running Protection is ON trips at 20 of unit Max amps after 3 seconds of acceleration and at full speed Shorted SCR Protection is ON unit will lock out if one SCR is shorted no voltage drop across the SCR Shunt Trip Protection is ON unit trips if current flows in any phase while in OFF mo...

Page 58: ...want it to be A B C add 2 to F051 If Rotation Trip is set to Off see above this setting is ignored Phase Current Loss Running Protection This feature will cause a Trip if current in any phase or all 3 is less than 20 of the unit maximum amp rating after 3 seconds from a Start Command note that this is based on the Max Amp rating and not the programmed FLA Turn it to OFF if the motor no load curren...

Page 59: ...ure is Off and you want to turn it On add 32 to F051 Line Phase Loss Stopped Trip This feature will prevent the TE Series starter from attempting to start if voltage in one or more of the incoming lines is not present This can be used to detect a blown fuse or power supply loss as long as control power is still available It differs from the Phase Loss Running Trip above in that it is based upon li...

Page 60: ...5 into F051 Bit Fault Display Code Protection Function Description Default Bit Setting Decimal Value 0 rtd Phase Rotation Trip Phase Rotation protection Phase rotation must match selection in Bit 2 below Setting to Off 0 will make the TE insensitive for use behind a reversing contactor 1 On 1 1 ABC Expected Phase Sequence 2 A B C Phase Rotation Sequence Only 0 A C B Phase Rotation Sequence Only 1 ...

Page 61: ... Current Shear Pin Trip OC 3 Under Current Trip UC 4 Phase Loss Trip PLa or PLc 5 Current Unbalance Trip UB 6 Ground Fault Trip GF 7 Short Circuit Trip SC 8 Faults 1 2 or 3 above OT OC or UC 9 Faults 4 5 or 6 above PL UB or GF 10 Any Fault except 7 No SC 11 Any Fault except 6 7 No GF and no SC 12 Any Fault above 1 7 OT OC UC PL UB or GF 1 NOTE 1 UC OC or UB require operation to resume before the f...

Page 62: ...Setting Not Applicable Range 1 10 Starts Incremental counter value readout of F050 the Starts per Hour Lockout F058 Time Value Between Starts Readout Factory Setting Not Applicable Range 1 3600 Seconds Remaining time value readout of F050 the Minimum Time Between Starts Timer F059 Thermal Capacity to Start Readout Factory Setting Not Applicable Range 0 100 Thermal Capacity Readout only for user s ...

Page 63: ... the desired On Delay for any Aux Relay that has been programmed for Settings 23 through 26 from the chart below F064 Reserved Setting Relay Operation Description 1 Run Stop Changes on Start Command resets on Stop 2 At Speed Stop 3 At Speed End of Decel 4 Start End of Decel 5 Short SCR Trip 6 Phase Loss Trip 7 Shunt Trip 8 OL Motor Thermal Overload Trip 9 OT Starter Thermal Over Temperature Trip 1...

Page 64: ...ow the TE Series starter is to be controlled when using serial communications When F068 0 the starter can be monitored by the Comm port but not controlled When F068 1 the starter will be controlled by the comm port In addition the Start Stop inputs are altered as follows The hard wired Start command is put in AND logic with the Comm port both Start commands must be on for the TE to start The Stop ...

Page 65: ...oses It can clear the memory values used for lockouts and overload protection and it can reset all functions to the factory default settings This is a One Shot feature so when another value is entered as shown below this function automatically returns to the default state When F071 0 the feature is disabled When F071 1 the values stored in the Thermal Register and all of the Lockout Timers will be...

Page 66: ... Clock Controller operation F032 F039 and for date time stamping of the Fault History The clock automatically adjusts for leap years and is backed up with a Li battery for long life NOTE Time clock does not automatically adjust for daylight savings time F075 Year Factory Setting Year of manufacture Range 2000 to 2047 F076 Month Factory Setting Month of manufacture Range 1 12 F077 Day Factory Setti...

Page 67: ...me Stamp HH mm F086 F089 F092 Date Stamp MM DD F087 F090 F093 Table 5 6 13 a Fault History Configuration F085 Latest Fault Code Fault 1 Factory Setting 0 No Fault Range 0 27 This Function displays the Fault Code of the latest fault event F086 Time Stamp of the Latest Fault Factory Setting 00 00 No Fault Range 00 00 23 59 24hr time format This Function displays the time of the latest fault event F0...

Page 68: ...counts in excess of 999 9 are recorded in F095 F095 Run Time K Hours Factory Setting 0000 Range 0000 9999 K hours 0001 in readout means a run time of 1 000 hours F096 Run Counts Factory Setting 0000 Range 0000 9999 Run counts in excess of 9999 are recorded in F097 F097 Run Counts 10K Times Factory Setting 0000 Range 0000 9999 10 thousand times 0001 in readout means a run count of 10 000 operations...

Page 69: ...uring Start Class 10 NEMA UL Class 10 F004 Overload Class During Run Class 10 NEMA UL Class 10 F005 Overload Reset 0 Manual 0 Manual F010 Ramp Profile 1 Ramp 1 and Ramp 2 Voltage Ramp with Current Limit F011 Initial Torque 60 60 Initial Voltage F013 Ramp Time 10 10 Second Ramp Ramp 1 F014 Current Limit 350 350 of programmed FLA F015 F018 Ramp 2 settings Inactive unless Ramp 2 Input is closed F019 ...

Page 70: ...t the Power On LED comes on Status Display should read 0000 showing no current in Phase A minor flickering of the first digit is common Apply the Run Start command The motor should begin to accelerate Status display will read Phase A Amps at an increasing rate When the motor reaches full speed the At Speed LED comes on Status display should show a sharp decrease in Phase A amps If a Bypass Contact...

Page 71: ...l or Stop meaning that TE Series was either stopped off but power applied or if the Pump Flex Decel function was enabled it was engaged in the Soft Stop routine set up by F024 27 IMPORTANT NOTE Fault code SSd may display if there is no output load connection when control power is applied In addition to these fault display codes each trip condition has a corresponding numeric code that is stored in...

Page 72: ...ted SCR during Deceleration or Stop SSd 15 Shunt Trip during Acceleration st 16 Shunt Trip Shunt Trip during Constant speed st 17 Shunt Trip during Deceleration st 18 Current Imbalance during Acceleration IBA 19 Current Imbalance during Constant speed IBc 20 Current Imbalance during Deceleration IBd 21 Under Current during Acceleration UcA 22 Under Current during Constant speed Ucc 23 Under Curren...

Page 73: ...aximum Current Limit setting F014 is reached then held at this level until the motor accelerates to full speed Then as the current drops below the limit setting voltage is automatically increased to maximize torque until the TE Series is At Speed This may be necessary in applications where the electrical power is limited Examples would be Portable or emergency generator supplies Utility power near...

Page 74: ...e limits of the motor In this mode Initial Torque is set to maximum and Ramp Time is set to minimum so the output current jumps to the Current Limit setting immediately Examples of when to use this mode are Applications with a severely limited power supply When starting a difficult load such as a centrifuge or deep well pump When the motor capacity is barely adequate without stalling or overloadin...

Page 75: ...ins to ramp this feature will set a ceiling at which the current draw will be held Current Limit will remain in effect until one of the following two events occur 1 The motor reaches full speed as detected by the At Speed detection circuit 2 The Overload Protection trips on Motor Thermal Overload see Ch 3 Once the motor has reached full speed the Current Limit feature becomes inactive In the Volta...

Page 76: ...id to flow in one direction Kinetic energy in that moving fluid is suddenly trapped when the valve slams closed Since fluids can t compress that energy is transformed into a Shock Wave that travels through the piping system looking for an outlet in which to dissipate The sound of that shock wave is referred to as Water Hammer The energy in that shock wave can be extremely damaging to pipes fitting...

Page 77: ...l voltage However if an overload trip occurs the starter ceases applying Decel voltage and the motor coasts to a stop to prevent additional motor heating and potential motor damage When F024 2 the deceleration feature is enabled and deceleration will continue even when an overload condition trips This is to be used only when the risk of damage due to an uncontrolled shutdown is considered worse th...

Page 78: ...check valve closes Again because systems vary greatly this setting may require adjustment several times If you cannot hear or see the check valve close observe fluid pressure or flow if available F027 Decel Ramp Time Factory Setting 10 seconds Range 1 60 seconds Sets the maximum time for the deceleration ramp to go from the Begin Decel Level setting F026 to the Decel Shut Off Voltage F027 This fun...

Page 79: ...ed value representing the existing password As soon as you press the first Arrow key the display will change to 0000 and start showing the actual value of your password entry When the READ ENTER button is pressed the display will read PASS indicating that the User Password is correct and the system is unlocked You will have 5 minutes in which to make a change in the program This 5 minute window re...

Page 80: ...ssword As soon as you press the first Arrow key the display will change to 0000 and begin showing the actual value of your password entry Any initial display other than 3552 signifies that a password already exists This means that you will need to change rather than enter a new one see below Use the UP arrow and the LEFT arrow keys to display the password you desire Valid range is 0000 to 0999 In ...

Page 81: ...ue is set in F031 When the time value reaches 0000 the starter will turn off even if the Start command is still closed and without a Stop command To Reset the timer in this mode give a Stop command after the timer has expired If using the TCC F032 reset is automatic when completed and no other Run command is present If a Stop Command power failure or Fault trip occurs during timed operation the Pr...

Page 82: ...ter will finish the time sequence Set F031 to 0030 minutes This is the Run Time that ensures the proper amount of irrigation getting to the crop Not Shown Ensure F032 is set to 0000 for One Shot This will allow the Start command provided by the external control system to engage the starter at any time it is required Another example of this function used with the Time Clock Controller is provided f...

Page 83: ...lation Blowers where operation is controlled by a manual switch but may be inadvertently left on when someone leaves When the TCC is set for 1 through 8 using Start Event Cycles the timer begins counting down immediately when a Start Event is activated Any Start Stop Command that is given to the starter during this time will work normally When the timer finishes F031 0000 the starter will shut off...

Page 84: ...respond to work start time or 5 minutes prior This will allow the Run command provided by the pressure switch to engage the starter any time it is required after the shift begins With this setting the compressor will start whenever the pressure switch calls for it after the Start Event set by the Time Clock Controller but if forgotten it will shut itself off after 10 hours If power is turned off o...

Page 85: ...F033 through F039 below Start Events can be non sequential see NOTE below F032 1 operates the SEC every day of the week F032 2 operates the SEC every 2 days every other day F032 3 operates the SEC every 3rd day F032 4 operates the SEC every 4th day F032 5 operates the SEC every 5th day F032 6 operates the SEC every 6th day F032 7 operates the SEC 1 day per week F032 8 operates the SEC for a single...

Page 86: ...ime Same as above except for event 2 F035 Event 3 Start Time Same as above except for event 3 F036 Event 4 Start Time Same as above except for event 4 F037 Event 5 Start Time Same as above except for event 5 F038 Event 6 Start Time Same as above except for event 6 F039 Event 7 Start Time Same as above except for event 7 NOTE Start Events are completely independent of one another and can be program...

Page 87: ...er F030 setting Per F030 setting Continuous unless program is changed 2 Loop the 24hr SEC every other day 3 Loop the 24hr SEC every 3 rd day 4 Loop the 24hr SEC every 4 th day 5 Loop the 24hr SEC every 5 th day 6 Loop the 24hr SEC every 6 th day 7 Loop the 24hr SEC one day per week 8 Single 24hr SEC without repeating until programmed again Change of Program F033 Event 1 Start time 24hr TCC Start T...

Page 88: ...sh the hour pump time Set F030 to 0001 for Minimum Run Timer This will ensure that when the well level recovers and resets the run command the starter will finish the time sequence Set F031 to 0030 minutes This is the Batch Time that ensures the proper amount of irrigation getting to the crop Set F032 to 0002 for Every 2nd Day This will begin the Start Even Cycle on the day of programming and ever...

Page 89: ...ct of the external device so that a trip will still shut down the TE Series and be annunciated on the display See section 4 7 2 a for more details on using the PTC input REDUNDANT BYPASS STARTER APPLICATIONS In some applications it may be necessary to provide an independent means of starting and protecting the motor should be TE Series starter become inoperable If this were the case the Bypass Con...

Page 90: ... Control Terminal Location Diagrams NOTE Use these terminals only when separate control of the Bypass Contactor is necessary Bypass Control Terminals 18 48A Units Bypass Control Terminals 62 160A Units Bypass Control Terminals 210 550A with or without integral bypass ...

Page 91: ...ection even when the Bypass Contactor closes When the Selector Switch is placed in the A T L Across the Line position a 2nd isolated contact of CR is used to close the circuit between B1 and B2 of TB4 which are internally connected in parallel to the Bypass Pilot Relay contact in the Bypass Contactor coil circuit Since the TE Series electronics may be out of service an External Overload is added w...

Page 92: ... taken to ensure that the External OLR is properly wired into the starter control circuit to facilitate shutdown of the motor The TE Series provides a PTC input that can be wired to the NC auxiliary contact of the external OLR so that a trip will still shut down the TE Series and be annunciated on the display Multiple OLRs would then be wired in series for the same effect See section 4 7 2 a for d...

Page 93: ...sed In addition another dry Aux of the Fast contactor is used to select Ramp 2 When started in Slow Ramp 1 default is used If started in Fast different ramp settings are necessary so Ramp 2 is used See section 4 2 5 a for Dual Ramp info Either OLR will trip the TE Series which will display Ptc and light the Overload LED TE Starter Bypass Contactor BP Disconnect or Circuit Breaker Solid State Over ...

Page 94: ...ctory use F010 Starting and Stopping Modes Ramp Type Selection VR Voltage Ramp CR Current PID Ramp 1 Ramp 1 2 Ramp 2 Setting 1 VR1 VR2 Setting 2 CR1 CR2 Setting 3 VR1 CR2 Setting 4 CR1 VR2 1 1 VR1 VR2 F011 Initial Torque VR of Ramp 1 0 100 Line Voltage 1 60 F012 Initial Torque CR of Ramp 1 0 600 Motor Current 1 200 F013 Accel Ramp Time of Ramp 1 1 120 seconds 1 second 10 seconds F014 Max Current L...

Page 95: ...tion 1 Minimum Batch Run Timer 2 Permissive Run Timer 1 0 Disabled F031 Run Timer Time for use in F030 above 1 9999 minutes after a Start Command or Start Event from TCC 1 1 F032 24hr Time Clock Controller TCC Start Event Mode Chose from One Shot or 1 to 7 Start Events in F033 F039 Run time for this mode comes from F030 above Start Event Cycle SEC Settings 0 One Shot Start Event comes from Start c...

Page 96: ...er Hour 0 Disabled or 1 10 starts 1 0 Disabled F050 Minimum Time Between Starts 0 Disabled or 1 60 minutes 1 minute 0 Disabled F051 Internal Protection Settings 1 127 See 5 6 9 a 1 127 Enable all F052 Auto Reset on Selected Faults Fault Preferences 1 12 See 5 6 9 b Fault Reset Selection Table 1 4 Phase Loss only F053 Auto Reset Attempts 0 Disabled or 1 10 attempts 1 1 F054 Restart Delay Time Value...

Page 97: ...utton 3 Enabled by Jog Remote Input 1 0 F069 Reserved for factory use F070 System Settings Parameter Lock Customer Password 0 999 0 Disabled Any Other Numbers Password 1 0 displays encrypted code F071 System Clear Reset 0 Disabled 1 Clear THR and Lockout Timers 2 Reset to Factory Default Settings 1 0 F072 Reserved for Factory Use F073 Frame Rating 18 550 1 By Model defaults to 48 F074 CT Value 40 ...

Page 98: ...ault History 2 Previous Fault 0 No fault history or Fault 1 27 see Fault code list 1 0 F089 Time Stamp Fault 2 00 00 23 59 hh mm hh 00 23 mm 00 59 00 01 00 00 F090 Date Stamp Fault 2 01 01 12 31 MM DD MM 01 12 DD 01 31 00 01 01 01 F091 Fault History 3 Oldest Fault 0 No fault history or Fault 1 27 see Fault code list 1 0 F092 Time Stamp Fault 3 00 00 23 59 hh mm hh 00 23 mm 00 59 00 01 00 00 F093 D...

Page 99: ...REGOING WARRANTY THE COMPANY WILL HAVE NO OBLIGATIONS TO DISASSEMBLE ANY EQUIPMENT OR PART WHICH IS DEFECTIVE WITHIN THE TERMS OF THE ABOVE WARRANTY OR TO INSTALL ANY REPAIRED OR REPLACEMENT PART OR EQUIPMENT OR TO PAY ANY COSTS INCURRED IN CONNECTION WITH ANY SUCH DISASSEMBLY OR INSTALLATION THE COMPANY TOSHIBA CORPORATION AND THEIR SUPPLIERS AND SUBCONTRACTORS HEREBY DISCLAIM ALL OTHER EXPRESS S...

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