Workman MDX--D
Page 3 -- 16
Diesel Engine
11. Disconnect electrical connections from the following
engine components:
A. Disconnect main wire harness connections to
glow plug bus, temperature sender and engine run
solenoid (Fig. 14).
B. Disconnect main wire harness connection to fus-
ible link harness.
C. Disconnect engine wire harness connector from
the main wire harness. The engine wire harness in-
cludes connectors for the alternator, oil pressure
switch, starter solenoid and engine ground.
D. Remove flange head screw from front engine
mount that secures negative battery cable and en-
gine ground connector. Make sure to note location of
lock washer when removing screw. Position negat-
ive battery cable away from engine.
12.Remove four (4) flange nuts, spacers, snubbing
washers and cap screws that secure the engine to the
engine mounts.
CAUTION
Make sure that hoist or lift used to remove engine
can properly support engine. Engine assembly
weighs approximately 170 pounds (77 kg). Also,
one person should operate the hoist while a
second person guides the engine out of the
vehicle.
13.Remove engine from the vehicle.
A. Attach a short section of chain between both en-
gine lift tabs.
B. Connect hoist to center of chain.
IMPORTANT: Make sure to not damage the en-
gine, fuel hoses, electrical harness or other parts
while removing the engine.
C. Carefully move the engine assembly away from
the radiator and when the engine has cleared the ra-
diator shrouds, carefully raise the engine from the
vehicle.
14.Remove engine brackets, components and attach-
ments as necessary to repair the engine.
15.Inspect engine mounts (Fig. 15) and bumper as-
sembly (Fig. 16) for wear or damage and replace com-
ponents if necessary.
Figure 16
1. Front engine bracket
2. Rubber bumper
3. Lock nut (3 used)
4. Carriage screw (3 used)
3
1
2
4
Engine Installation (Fig. 12)
1. Install all removed mounts, components and attach-
ments to the engine.
CAUTION
Make sure that hoist or lift used to install engine
can properly support engine. Engine assembly
weighs approximately 170 pounds (77 kg). Also,
one person should operate the hoist while a
second person guides the engine into the
vehicle.
2. Install engine to the vehicle.
A. Attach a short section of chain between both en-
gine lift tabs.
B. Connect a hoist at the center of the short section
of chain.
IMPORTANT: Make sure to not damage engine,
fuel lines, electrical harness or other parts while
installing the engine.
C. Carefully lower engine assembly into the engine
area of the vehicle. Align holes in engine brackets
with engine mounts attached to frame.
3. Secure engine to engine mounts with four (4) cap
screws, snubbing washers, spacers and flange nuts.
Summary of Contents for Workman MDX-D
Page 2: ...Workman MDX D This page is intentionally blank...
Page 4: ...Workman MDX D This page is intentionally blank...
Page 12: ...0 09375 Workman MDX D Page 2 2 Product Records and Maintenance Equivalents and Conversions...
Page 20: ...Workman MDX D Page 3 4 Diesel Engine This page is intentionally blank...
Page 53: ...Workman MDX D Drive Train Page 4 19 This page is intentionally blank Drive Train...
Page 129: ...Workman MDX D Page 6 27 Chassis This page is intentionally blank Chassis...
Page 150: ...Workman MDX D Page 6 48 Chassis This page is intentionally blank...
Page 152: ...Page 7 2 Workman MDX D Electrical Drawings This page is intentionally blank...
Page 153: ...Page 7 3 Electrical Schematic Workman MDX D Relays are shown as de energized...
Page 154: ...Page 7 4 Glow Plug Circuits Power Current Control Current Indication Current...
Page 155: ...Page 7 5 Start Circuits Power Current Control Current Indication Current...
Page 156: ...Page 7 6 Run Circuits Power Current Control Current Indication Current...
Page 157: ...Page 7 7 This page is intentionally blank...
Page 158: ...Page 7 8 Main Electrical Harness Workman MDX D Wiring Drawing...
Page 160: ...Page 7 10 Engine Electrical Harness Workman MDX D BROWN BLACK FUSIBLE LINK RED BLUE WHITE BLUE...