Workman MDX--D
Page 6 -- 41
Chassis
Bleed Brake System
IMPORTANT: To prevent contamination of the brake
system, make sure to clean components before dis-
assembly.
1. Connect a suitable transparent hose to bleeder valve
on front brake caliper (Fig. 31) or rear wheel brake cylin-
der (Fig. 32). Submerge other end of hose in a glass
container partially filled with clean brake fluid.
2. Have a second person pump brake pedal several
times, then hold pedal down firmly.
3. With pedal firmly depressed, open bleeder valve of
brake until pedal fades to floor. Close bleeder valve be-
fore releasing pedal.
4. Repeat procedure until a continuous flow of brake
fluid, with no air bubbles, is released from bleeder valve.
Make sure fluid level is maintained in brake fluid res-
ervoir at all times
.
5. When brake bleeding is completed, torque caliper
bleed valve as follows:
A. Torque caliper bleed valve on front brakes from
54 to 66 in--lb (6.2 to 7.4 N--m)
.
B. Torque caliper bleed valve on rear brakes to
38
in--lb (4.3 N--m)
.
6. Repeat steps 1 to 4 for other front calipers and rear
brake cylinders.
CAUTION
After servicing the brakes, always check the
brakes in a wide open, level area that is free of
other persons and obstructions.
7. After bleeding of brakes is completed, test vehicle to
make sure brakes are operating correctly and brake
pedal is solid.
1. Front caliper (LH shown)
2. Banjo bolt
3. Bleed valve
Figure 31
1
2
3
1. Rear brake (LH shown)
2. Banjo bolt
3. Bleed valve
Figure 32
1
2
3
Ch
as
si
s
Summary of Contents for Workman MDX-D
Page 2: ...Workman MDX D This page is intentionally blank...
Page 4: ...Workman MDX D This page is intentionally blank...
Page 12: ...0 09375 Workman MDX D Page 2 2 Product Records and Maintenance Equivalents and Conversions...
Page 20: ...Workman MDX D Page 3 4 Diesel Engine This page is intentionally blank...
Page 53: ...Workman MDX D Drive Train Page 4 19 This page is intentionally blank Drive Train...
Page 129: ...Workman MDX D Page 6 27 Chassis This page is intentionally blank Chassis...
Page 150: ...Workman MDX D Page 6 48 Chassis This page is intentionally blank...
Page 152: ...Page 7 2 Workman MDX D Electrical Drawings This page is intentionally blank...
Page 153: ...Page 7 3 Electrical Schematic Workman MDX D Relays are shown as de energized...
Page 154: ...Page 7 4 Glow Plug Circuits Power Current Control Current Indication Current...
Page 155: ...Page 7 5 Start Circuits Power Current Control Current Indication Current...
Page 156: ...Page 7 6 Run Circuits Power Current Control Current Indication Current...
Page 157: ...Page 7 7 This page is intentionally blank...
Page 158: ...Page 7 8 Main Electrical Harness Workman MDX D Wiring Drawing...
Page 160: ...Page 7 10 Engine Electrical Harness Workman MDX D BROWN BLACK FUSIBLE LINK RED BLUE WHITE BLUE...