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Service

Safe Handling of Gasoline

To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.

Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.

Use only an approved gasoline container.

Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.

Never refuel the machine indoors.

Never store the machine or fuel container where
there is an open flame, spark, or pilot light such as
on a water heater or on other appliances.

Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.

Remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.

Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.

If fuel is spilled on clothing, change clothing
immediately.

Never overfill fuel tank. Replace gas cap and tighten
securely.

WARNING

Exhaust contains carbon monoxide, an odorless,
deadly poison that can kill you.

Do not run the engine indoors or in an enclosed
area.

General Service

Never operate machine in a closed area.

Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.

Never tamper with safety devices. Check their
proper operation regularly.

Keep machine free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage and remove

any fuel-soaked debris. Allow machine to cool
before storing.

If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before starting.

Never make any adjustments or repairs with the
engine running. Disconnect the spark plug wire and
ground against engine to prevent unintended starting.

Check grass catcher components and the discharge
guard frequently and replace with manufacturer's
recommended parts, when necessary.

Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.

Do not change the engine governor setting or
overspeed the engine.

Maintain or replace safety and instruction labels, as
necessary.

3

Summary of Contents for Super Recycler 20383

Page 1: ...mended precautions Figure 2 1 Safety alert symbol This manual uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention WARNING CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other re...

Page 2: ...ischarge guard rear guard or other safety protective devices in place and working Never leave a running machine unattended Stop the engine and wait until the blade comes to a complete stop before cleaning the machine removing grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate machine while under the influence of alcohol or drugs...

Page 3: ...nozzle lock open device If fuel is spilled on clothing change clothing immediately Never overfill fuel tank Replace gas cap and tighten securely WARNING Exhaust contains carbon monoxide an odorless deadly poison that can kill you Do not run the engine indoors or in an enclosed area General Service Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in s...

Page 4: ... hazard keep bystanders a safe distance from the machine 3 Cutting dismemberment hazard of hand or foot mower blade disconnect the spark plug wire and read the instructions before servicing or performing maintenance 4 Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts 5 Cutting dismemberment hazard of hand or foot mower blade do not operate up and down slopes oper...

Page 5: ...bling and unfolding the handle Ensure that the cables are routed to the outside of the handle If a cable is damaged contact an Authorized Service Dealer 1 Raise the rear of the mower housing to its highest cutting height setting by moving the 2 rear cutting height levers all the way forward Refer to Adjusting the Cutting Height in the Operation section 2 Attach the handle ends to the mower housing...

Page 6: ...e through the rope guide on the handle Figure 6 Figure 6 1 Starter rope 2 Rope guide Note To make the rope easier to install squeeze the control bar on the handle 4 Filling the Engine with Oil No Parts Required Procedure Important Your mower does not come with oil in the engine Before starting the engine fill the engine with oil Max fill 20 oz 0 59 l type SAE 30 or SAE 10W 30 detergent oil with an...

Page 7: ...hown in Figure 7 If you overfill the engine with oil remove the excess oil as directed in Changing the Engine Oil 4 Install the dipstick and hand tighten it securely Important Change the engine oil after the first 5 operating hours change it yearly thereafter Refer to Changing the Engine Oil Product Overview G017646 1 2 3 4 5 6 7 8 9 10 11 12 13 Figure 8 1 Cutting height lever 4 8 Blade control ba...

Page 8: ... G017461 Figure 10 Checking the Engine Oil Level Service Interval Before each use or daily 1 Move the mower to a level surface 2 Remove the dipstick and wipe it with a clean cloth 3 Insert but do not screw in the dipstick into the oil fill hole 4 Remove the dipstick and check it 5 To determine the proper oil level on the dipstick refer to Figure 11 G017459 Figure 11 1 The oil level is at its maxim...

Page 9: ... be hot and can severely burn you Keep away from the hot muffler Adjust the cutting height as desired Set all four wheels to the same height Note To raise the mower move all 4 cutting height levers forward to lower the mower move them all rearward Figure 12 G017462 Figure 12 Adjusting the Handle Height You may raise or lower the handle to a position comfortable for you Rotate the handle lock move ...

Page 10: ...lf propel drive simply walk with your hands on the upper handle and your elbows at your sides and the mower will automatically keep pace with you Figure 16 Figure 16 Stopping the Engine 1 Press and hold the engine stop switch until the engine stops Figure 17 Figure 17 1 Engine stop switch 2 When the engine stops remove the ignition key when you leave the mower Engaging the Blade When you start you...

Page 11: ... If the side discharge chute is on the mower remove it and lock the side discharge door refer to Removing the Side Discharge Chute before recycling the clippings Important Ensure that the rear discharge plug is locked in place To lock the plug Raise the discharge deflector Figure 21 firmly push the plug in until it snaps into place behind the tabs and rotate the lever on the plug to the left Figur...

Page 12: ...s sharp contacting the blade can result in serious personal injury Stop the engine and wait for all moving parts to stop before leaving the operating position Installing the Grass Bag 1 Route the starter rope around the lower rope guide Figure 23 G017473 Figure 23 1 Lower rope guide Note The lower rope guide releases the starter rope when you pull the recoil start handle 2 Raise and hold up the di...

Page 13: ... up by the handle off the notches 4 Install the rear discharge plug Figure 27 G017463 Figure 27 1 Discharge deflector 2 Rear discharge plug Important Ensure that the rear discharge plug is locked in place To lock the plug firmly push the plug in until it snaps into place behind the tabs and rotate the lever on the plug to the left Figure 28 Figure 28 1 Lever 2 Tabs Note To unlock the plug rotate t...

Page 14: ...g Raise the discharge deflector Figure 29 firmly push the plug in until it snaps into place behind the tabs and rotate the lever on the plug to the left Figure 30 G017463 Figure 29 1 Discharge deflector 2 Rear discharge plug Figure 30 1 Lever 2 Tabs Note To unlock the plug rotate the lever on the plug to the right Figure 22 WARNING The blade is sharp contacting the blade can result in serious pers...

Page 15: ...51 mm setting unless the grass is sparse or it is late fall when grass growth begins to slow down Refer to Adjusting the Cutting Height When cutting grass over 6 inches 15 cm tall mow at the highest cutting height setting and walk slower then mow again at a lower setting for the best lawn appearance If the grass is too long the mower may plug and cause the engine to stall Mow only dry grass or lea...

Page 16: ...achine from the normal operating position Recommended Maintenance Schedule s Maintenance Service Interval Maintenance Procedure After the first 5 hours Change the engine oil Before each use or daily Check the engine oil level Clean grass clippings and dirt from under the mower Every 25 hours Lubricate the rear wheel gears Clean the blade brake clutch shield Before storage Empty the fuel tank befor...

Page 17: ...ver siphon Replacing the Air Cleaner Service Interval Yearly 1 Press down on the latch tabs on top of the air cleaner cover Figure 36 Figure 36 1 Latch tabs 3 Foam pre filter 2 Paper air filter 2 Open the cover 3 Remove the paper air filter and the foam pre filter Figure 36 4 Inspect the foam pre filter and replace it if it is damaged or excessively dirty 5 Inspect the paper air filter A If the pa...

Page 18: ...ut not screwing in the oil fill cap into the hole Note Max fill 20 oz 0 59 l type SAE 30 or SAE 10W 30 detergent oil with an API service classification of SF SG SH SJ SL or higher Note Fill the engine crankcase with oil until the dipstick indicates that the engine oil level is correct as shown in Figure 38 If you overfill the engine with oil remove the excess oil as directed in step 5 G017459 Figu...

Page 19: ...de Brake Clutch Shield Service Interval Every 25 hours Clean the blade brake clutch shield yearly to prevent the blade from stalling while you mow 1 Disconnect the spark plug wire from the spark plug Refer to Preparing for Maintenance 2 Tip the mower onto its side with the air filter up 3 Remove the 2 blade nuts and the stiffener Figure 41 Figure 41 1 Blade nuts 4 Blade driver 2 Stiffener 5 Disk 3...

Page 20: ...dd fuel stabilizer to the fuel as directed on the label 2 Run the mower until the engine stops from running out of fuel 3 Allow the engine to run until it stops When you can no longer start the engine it is sufficiently dry 4 Remove the wire from the spark plug and connect the wire onto the retaining post 5 Remove the spark plug add 1 oz 30 ml of oil through the spark plug hole and pull the starte...

Page 21: ...G017467 Figure 43 2 To unfold the handle refer to Assembling and Unfolding the Handle in the Setup section Removing the Mower from Storage Connect the wire to the spark plug 21 ...

Page 22: ...Notes 22 ...

Page 23: ...Notes 23 ...

Page 24: ... following Cost of regular maintenance service or parts such as filters fuel lubricants oil changes spark plugs air filters blade sharpening or worn blades cable linkage adjustments or brake and clutch adjustments Any product or part which has been altered or misused and requires replacement or repair due to accidents or lack of proper maintenance Repairs necessary due to failure to use fresh fuel...

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