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Understanding the Principles
of Operation

The 3-point hitch linkage of the tractor lifts the aerator for
transport and lowers it for operation.

The power take-off (PTO) power from the tractor is
transmitted via shafts, a gearbox, and drive belts to a number
of crankshafts which drive the tine holding arms into the turf
surface.

As the tractor travels forward with the PTO engaged and
the machine lowered, a series of holes are created in the turf
surface.

The penetration depth of the tines is determined by the
height of the depth control.

The distance between the holes created is determined by
the gear ratio (or hydrostatic traction pedal position) of the
tractor and the number of tines in each tine head. Simply
changing engine rpm does not change hole spacing.

Practicing the Operating
Procedures

Important:

When connecting the PTO, ensure that the

aerator is not lifted higher than is necessary. Lifting the
machine too high will cause the PTO shaft knuckles to
break (

Figure 25

). The PTO can operate up to an angle

of 25°, but can never exceed a 35° angle when the aerator
is at its highest position, or severe shaft damage may
occur.

g194609

Figure 25

1.

Breakage will occur here.

Before using the aerator, find a clear area and practice
operating the tractor with the aerator attached. Operate the
tractor at recommended gear settings and PTO drive speeds
and become thoroughly familiar with the aerator/tractor
handling. Practice stopping and starting, raising and lowering
the aerator, disengaging the PTO drive and aligning the
machine with previous passes. A practice session assures
confidence in the performance of the aerator and helps
ensure use of proper operating techniques wherever the
machine is operated.

If there are sprinkler heads, electrical or communication lines,
or other obstructions in the area to be aerated, mark these
items to ensure they are not damaged during operation.

CAUTION

To avoid personal injury, never leave the tractor seat
without first disengaging the PTO drive, engaging
the parking brake and shutting off the engine.
Never perform aerator repairs without first lowering
the aerator onto the storage stand or appropriate
blocking or jacks. Ensure that all safety devices are
secured in proper place before resuming operation.

Preparing to Aerate

Inspect the area of operation for hazards that could damage
the machine and remove them, if possible, or plan how to
avoid them. Carry replacement tines and tools in case tines
are damaged due to contact with foreign materials.

Operating the Machine

Note:

When using needle tine heads, make sure to read

the instructions included with the kit for unique operating
procedures.

1.

Lower the aerator on the 3 point linkage so that the
tines are nearly to the ground at the lowest part of their
stroke.

2.

At a low tractor engine rpm, engage the power take off
(PTO) clutch to start the aerator working.

Important:

Never operate the aerator without the

tine heads installed.

3.

Select a gear that gives a forward speed of approximately
1 to 4 km/h (0.6 to 2.5 mph) at the rated PTO speed
of 540 rpm (refer to the tractor operator's manual).

4.

As the clutch is released and the tractor moves forward,
lower the machine fully into the turf and increase
engine speed to give a maximum of 540 rpm at the
PTO.

Important:

Never operate the tractor PTO in

excess of 540 rpm or damage to the aerator could
occur.

Note:

Make sure that the roller is on the ground.

5.

Note the hole pattern. If you require greater hole
spacing, increase forward the speed of the tractor by
shifting up a gear or with a hydrostatic drive tractor,
actuate the hydrostat lever or pedal to give faster speed.
For closer hole spacing, decrease tractor forward speed.

Changing engine speed, in a particular gear, will
not change the hole pattern.

Important:

Look backward frequently to ensure

that the machine is operating properly and
alignment is maintained with previous passes.

20

 

Summary of Contents for ProCore 1298

Page 1: ...Form No 3411 647 Rev A ProCore 864 and 1298 Aerator Model No 09715 Serial No 400000000 and Up Model No 09716 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3411 647 A...

Page 2: ...bers in the space provided g007327 Figure 1 Model 09716 1 Model and serial number location g028644 Figure 2 Model 09715 1 Model and serial number location Model No Serial No This manual identifies pot...

Page 3: ...safety protective devices in place and working on the machine Keep clear of any discharge opening Keep bystanders and pets a safe distance away from the machine Keep children out of the operating area...

Page 4: ...nt Transporting Ensure that you are in compliance with all regulations regarding transporting equipment on the public roads and highways Ensure that all reflectors and lights required are in place and...

Page 5: ...pins are secured in place Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is...

Page 6: ...ine is disconnected from tractor decal110 4670 110 4670 1 Warning read the Operator s Manual 5 Entanglement hazard belt keep all guards in place 2 Warning remove the ignition key and read the instruct...

Page 7: ...clockwise to decrease aeration depth 2 Turn counterclockwise to increase aeration depth decal110 4664 110 4664 1 Read the Operator s Manual 3 Bolt size 2 Wrench size 4 Torque decal92 1582 92 1582 dec...

Page 8: ...haft Part 115 2839 may be needed sold separately Connect the PTO shaft 5 No parts required Adjust the sway links 6 No parts required Level the aerator side to side 7 No parts required Adjust the rolle...

Page 9: ...in normal to heavy conditions heavy loam clay and rocky soils with above average compaction Category II 3 point hitch rated to lift at least a 1043 kg 2300 lb implement 540 rpm tractor PTO Adequate fr...

Page 10: ...1 Figure 5 1 Top hole 2 Bottom hole 5 Insert the right and left lower link arms onto the hitch pins Figure 6 g007292 Figure 6 1 Lower link 2 Lynch pin 6 Secure the lower link arms to the hitch pins wi...

Page 11: ...ts a tractor M dimension down to 48 89 cm 19 25 inches If the M dimension is smaller we offer an optional shorter PTO driveshaft assembly 115 2839 which fits a tractor M dimension down to 39 37 cm 15...

Page 12: ...7 On the ProCore 864 install the lower PTO shield to the aerator 8 Verify that the telescoping tube has a minimum of 76 mm 3 inches overlap when the aerator is raised to the maximum height To check t...

Page 13: ...me to check for level side to side Figure 15 g007329 Figure 15 1 Level 3 Turn the adjustable link body if provided to raise or lower the link arm until the aerator is leveled side to side Note Refer t...

Page 14: ...he appropriate turf guard under the turf guard clamp 3 Adjust the turf guards left to right to maintain equal distance to the tines within each slot 4 Tighten the nuts securing the turf guard 5 Mount...

Page 15: ...ProCore 1298 Procedure 1 Raise the aerator 7 6 to 15 2 cm 3 to 6 inches off the ground 2 Remove the nuts and the lock washers securing the storage stands to the aerator Figure 19 g007303 Figure 19 1 S...

Page 16: ...without notice ProCore 864 Aerator Working Width 163 cm 64 inches Overall Width 170 cm 67 inches Overall Length 89 cm 35 inches Overall Height 98 cm 38 5 inches Weight 714 kg 1 575 lb ProCore 1298 Aer...

Page 17: ...g028725 Figure 21 17...

Page 18: ...g028724 Figure 22 18...

Page 19: ...304 Figure 24 1 Depth adjuster input shaft 3 Depth indicator decal 2 Locking plate 4 Depth alignment mark 4 Push in on the socket or use your hand to press on the locking plate 5 Rotate the depth adju...

Page 20: ...ure they are not damaged during operation CAUTION To avoid personal injury never leave the tractor seat without first disengaging the PTO drive engaging the parking brake and shutting off the engine N...

Page 21: ...can leave the front or rear of the hole tufted or slightly deformed Hole quality for this configuration generally improves if the coring head speed is reduced 10 to 15 from full operating speed For PT...

Page 22: ...gine speed to achieve PTO speed of 540 rpm maximum and the lower aerator Operate at an engine rpm that the aerator runs most smoothly Note Changing engine PTO rpm in a particular tractor gear or fixed...

Page 23: ...y result in personal injury When changing attachments or performing other service use correct blocks hoists or jacks Ensure that the machine is parked on a solid level surface such as a concrete floor...

Page 24: ...eristics such as high heat noise looseness or rust weeping Due to the operating conditions these bearing seal packages are subject to i e sand turf chemicals water impacts etc they are considered norm...

Page 25: ...vice Interval After the first 8 hours Every 250 hours After the initial 8 hours of use check the coring head fasteners to ensure that proper torque is maintained Fastener torque requirements are liste...

Page 26: ...5 3 4 inches D Adjust the spring retainer to attain required compressed spring length Figure 35 E Tighten the locknut against the spring retainer to lock the adjustment F Install the pulley shield an...

Page 27: ...g head frame and around the lower end of the 1 stomper arm Figure 39 Installing the Belt 1 Route the new drive belt around the lower end of the 1 stomper arm and up through coring head frame 2 Positio...

Page 28: ...tion while taking out the guesswork of timing ProCore 864 Figure 42 This unit has a patent pending timing configuration that makes use of the ProCore 648 and ProCore 1298 crank arm castings Each pair...

Page 29: ...original shipping pallet 6 Slowly lower the aerator until the storage stands contact the ground 7 Loosen the locking nut and rotate the upper adjusting link to release the tension between the aerator...

Page 30: ...ng storage 3 Open the hood and clean out the inside of the machine 4 Lubricate all grease fittings 5 Store the machine on the provided storage stands on a hard dry surface 6 Tether the PTO shaft in th...

Page 31: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 32: ...but are not limited to weather storage practices contamination use of unapproved coolants lubricants additives fertilizers water or chemicals etc Normal noise vibration wear and tear and deterioratio...

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