background image

Note:

The farther you move the motion-control

levers in either direction, the faster the machine
moves in that direction.

g004532

Figure 26

1.

Motion-control
lever—N

EUTRAL

-

LOCK

position

4.

Backward

2.

Center, unlocked position

5.

Front of the machine

3.

Forward

Operating the Mower

Using the Deck-Lift Switch

The deck-lift switch raises and lowers the mower deck
(

Figure 27

). The engine must be running for you to

use this lever.

1

G020873

g020873

Figure 27

1.

Deck-lift switch

To lower the mower deck, push the deck-lift switch
down (

Figure 27

).

Important:

When you lower the mower deck,

it sets in a float/idle position.

To raise the mover deck, push the deck-lift switch
up (

Figure 27

).

Important:

Do not continue to hold the switch

up or down after the mower has fully raised or
lowered. Doing so damages the hydraulic system.

26

 

Summary of Contents for Groundsmaster 7210 Series

Page 1: ...Form No 3409 600 Rev B Groundsmaster 7210 Series Traction Unit Model No 30695 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3409 600 B...

Page 2: ...y to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at w...

Page 3: ...Safety 43 Lubrication 44 Greasing the Bearings and Bushings 44 Servicing the Mower Deck Gear Box Lubricant 44 Engine Maintenance 45 Engine Safety 45 Checking the Air Cleaner 45 Servicing the Engine Oi...

Page 4: ...machine Keep children out of the operating area Never allow children to operate the machine Stop the machine and shut off the engine before servicing fueling or unclogging the machine Avoid sudden sta...

Page 5: ...15 degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the r...

Page 6: ...erate the machine near drop offs slopes greater than 15 degrees or water keep a safe distance from drop offs 2 Warning if the roll bar is lowered do not wear the seat belt if the roll bar is raised we...

Page 7: ...lant under pressure 3 Warning do not touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operator s Manual decal120 9164 120 9164 1 Height of cut settings decal121 3...

Page 8: ...h temperature shutdown 7 Parking brake Off 11 Start 4 High temperature warning 8 Neutral 12 Energize to Run ETR decal120 9196 120 9196 1 Forward 3 Slow 5 Reverse 7 Read the Operator s Manual for more...

Page 9: ...ation of Conformity 1 6 Deck Installation Instructions 1 Read the manuals and view the training materials before operating the machine Use the remaining parts for the installation of attachments 1 Rai...

Page 10: ...lic System Maintenance page 60 2 Check the engine oil level before and after starting the engine refer to Checking the Engine Oil Level page 46 3 Check the cooling system before starting the engine re...

Page 11: ...to prevent accidental movement of the machine To engage the parking brake pull the parking brake lever rearward and up Figure 6 To release the parking brake push the parking brake lever forward and do...

Page 12: ...ing Middle Button use this button to scroll down menus Right Button use this button to open a menu where a right arrow indicates additional content Note The purpose of each button may change depending...

Page 13: ...About The About menu lists the model number serial number and software version of your machine Service Menu Item Description Hours Lists the total number of hours that the machine engine and fan have...

Page 14: ...d Figure 9C Repeat this step until the last digit is entered and press the right button once more 4 Press the middle button to enter the PIN code Figure 9D Wait until the red indicator light of the In...

Page 15: ...nsion or Weight Height with roll bar up C 183 cm 72 inches Height with roll bar down D 125 cm 49 inches Overall length F 253 cm 99 1 2 inches Overall width B 145 cm 57 inches Wheel base E 145 cm 57 1...

Page 16: ...people to operate or service the machine Local regulations may restrict the age of the operator The owner is responsible for training all operators and mechanics Become familiar with the safe operatio...

Page 17: ...o 1 D 2 D blend below that temperature Note Use of winter grade fuel at lower temperatures provides lower flash point and cold flow characteristics which eases starting and reduces fuel filter pluggin...

Page 18: ...lt Ensure that the rear part of the seat is secured with the seat latch WARNING There is no rollover protection when the roll bar is in the down position Lower the roll bar only when absolutely necess...

Page 19: ...the roll bar is in the raised and locked position Do not use the seat belt when the roll bar is in the lowered position Lowering the ROPS Lower the ROPS as shown in Figure 12 Note Push the bar forwar...

Page 20: ...use hearing loss through extended periods of exposure Wear hearing protection when operating this machine Use protective equipment for your eyes ears hands feet and head G009027 1 2 g009027 Figure 15...

Page 21: ...the seat engage the parking brake move the PTO switch to the OFF position and move the motion control levers to the NEUTRAL LOCK position Start the engine While the engine is running center either mot...

Page 22: ...nt lever Changing the Seat Position You can move the seat forward and backward Position the seat where you have the best control of the machine and are most comfortable g031680 Figure 19 Changing the...

Page 23: ...nits Keep clear of the discharge opening at all times Look behind and down before backing up to be sure of a clear path Use care when approaching blind corners shrubs trees or other objects that may o...

Page 24: ...d down on hillsides Turf conditions can affect the stability of the machine Avoid turning the machine on slopes If you must turn the machine turn it slowly and gradually downhill if possible Do not tu...

Page 25: ...ce the throttle control in the FAST position for best performance Always operate in the FAST throttle position when running powered attachments CAUTION The machine can turn very rapidly You may lose c...

Page 26: ...deck lift switch raises and lowers the mower deck Figure 27 The engine must be running for you to use this lever 1 G020873 g020873 Figure 27 1 Deck lift switch To lower the mower deck push the deck l...

Page 27: ...he roll pin in it lines up with the slots in the holes in the height of cut bracket and remove it Figure 30 3 Select a hole in the height of cut bracket corresponding to the height of cut desired inse...

Page 28: ...f the soot filter so that filtered engine exhaust flows out the DPF The engine computer monitors the accumulation of soot by measuring the back pressure in the DPF If the back pressure is too high soo...

Page 29: ...e power produced by the engine at different soot accumulation levels Engine Warning Messages Soot Accumulation Indication Level Fault Code Engine Power Rating Recommended Action Level 1 Engine Warning...

Page 30: ...Warning Messages Ash Accumulation Indication Level Advisory or Fault Code Engine Speed Reduction Engine Power Rating Recommended Action Level 1 System Advisory g213865 Figure 33 Advisory 179 None 100...

Page 31: ...that assist regeneration did not sufficiently reduce the soot level When the assist reset regeneration icon is displayed in the InfoCenter a regeneration is in progress During reset regeneration the c...

Page 32: ...tion page 36 Passive DPF Regeneration Passive regeneration occurs as part of normal engine operation While operating the machine run the engine at full engine speed when possible to promote DPF regene...

Page 33: ...eset regeneration is finished processing when the icon disappears from the InfoCenter Parked Regeneration g214713 Figure 39 Parked regeneration request icon The parked regeneration requested icon disp...

Page 34: ...isplay the PIN indicator in the upper right corner of the display g212371 Figure 42 3 In the SERVICE MENU press the middle button until the DPF REGENERATION options displays and press the right button...

Page 35: ...sage displays Figure 47 g212405 Figure 47 B The Waiting on message displays Figure 48 g212406 Figure 48 C The computer determines whether the regeneration runs One of the following messages displays i...

Page 36: ...engine is warm wait The engine hot regeneration in progress percent complete 9 The parked regeneration is complete when the Regen Complete message displays in the InfoCenter Press the left button to...

Page 37: ...n conditions Avoid Cutting Too Low If the cutting width of the mower is wider than the mower you previously used raise the cutting height to ensure that uneven turf is not cut too short Select the Pro...

Page 38: ...appliances Keep all parts of the machine in good working condition and all hardware tightened especially blade attachment hardware Replace all worn or damaged decals Pushing the Machine by Hand Import...

Page 39: ...emove the key engage the parking brake and close the fuel valve 5 Use the tie down loops on the machine to securely fasten it to the trailer or truck with straps chains cable or ropes Figure 54 g19131...

Page 40: ...the ramp and the trailer or truck Ensure that the length of ramp is at least 4 times as long as the height of the trailer or truck bed to the ground This ensures that the ramp angle does not exceed 15...

Page 41: ...he tire pressure Every 100 hours Check the alternator belt tension Every 150 hours Check the lubricant in the mower deck gearbox Every 200 hours Inspect the cooling system hoses and seals Replace them...

Page 42: ...the air filter restriction indicator 1 Check the radiator and screen for debris Check for unusual engine noises 2 Check for unusual operating noises Check the hydraulic hoses for damage Check for flu...

Page 43: ...etainers Pre Maintenance Safety Before adjusting cleaning repairing or leaving the machine do the following Park the machine on a level surface Move the throttle switch to the low idle position Diseng...

Page 44: ...TO move the motion control levers to the NEUTRAL LOCK position and engage the parking brake 4 Move the throttle lever to the SLOW position shut off the engine remove the key and wait for all moving pa...

Page 45: ...air cleaner body 2 Check the air intake system for leaks damage or loose hose clamps 3 Service the air cleaner filter when the air cleaner indicator shows red and service it more frequently in extrem...

Page 46: ...s Checking the Engine Oil Level Service Interval Before each use or daily The engine is shipped with oil in the crankcase however the oil level must be checked before and after the engine is first sta...

Page 47: ...ain plug 1 2 g021890 g021890 Figure 62 1 Engine oil drain plug 2 Oil filter 2 Remove the oil filter Figure 62 Apply a light coat of clean oil to the new filter seal before screwing it on Do not overti...

Page 48: ...ion from fuel can burn you and others and can cause property damage Use a funnel and fill the fuel tank outdoors in an open area when the engine is off and is cold Wipe up any fuel that spills Do not...

Page 49: ...Servicing the Water Separator Service Interval Every 400 hours Every 400 hours g031412 Figure 66 Cleaning the Fuel Tank Service Interval Every 2 years Remove and clean the in line strainers after drai...

Page 50: ...st metal machine components causing sparks Sparks can cause the battery gasses to explode resulting in personal injury When removing or installing the battery do not allow the battery terminals to tou...

Page 51: ...hever comes first Maintain the air pressure in the front and rear tires Figure 69 The correct air pressure is 124 kPa 15 psi in the rear tires and 103 kPa 25 psi in the caster wheels Uneven tire press...

Page 52: ...rease fitting on the caster wheel and fill it with No 2 lithium grease Cooling System Maintenance Cooling System Safety Swallowing engine coolant can cause poisoning keep out of reach from children an...

Page 53: ...psi compressed air Repeat from the front of the radiator and the other fan side Important Do not use water 3 After you thoroughly clean the radiator clean out debris that may have collected in the cha...

Page 54: ...s out of the NEUTRAL LOCK position Note The engine should shut off If not check the adjustment that you made to the switch 7 Install the front panel Belt Maintenance Checking the Alternator Belt Tensi...

Page 55: ...toward the lever until the distance between the lever and switch body is 0 4 to 1 mm 0 015 to 0 045 inch as shown in Figure 76 5 Secure the switch 6 Repeat steps 3 to 5 for the other lever 7 Install...

Page 56: ...f adjustment is needed loosen the nut and jam nut against the yoke Figure 78 8 Applying slight rearward pressure on the motion control lever turn the head of the adjustment bolt in the appropriate dir...

Page 57: ...e NEUTRAL LOCK position while you make any adjustments 6 Adjust the pump rod length on one side by rotating the hex shaft in the appropriate direction until the corresponding wheel is still or slightl...

Page 58: ...Loosen the jam nut on the stop bolt for a control lever Figure 82 g004766 Figure 82 1 Stop bolt 3 Jam nut 2 Control lever 4 1 5 mm 0 060 inch 5 Thread the stop bolt all the way in away from the contro...

Page 59: ...s to stop before leaving the operating position 3 Loosen the bolts securing the control levers Figure 83 g004919 Figure 83 1 Control lever 3 Bolts 2 Control lever post 4 Have someone push the control...

Page 60: ...to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Seek immediate medical attention if fluid is injected into skin Injected...

Page 61: ...ain plugs 7 Fill the reservoir to the proper level approximately 5 7 L or 6 US qt refer to Checking the Hydraulic System page 60 8 Start the engine and check for oil leaks Allow the engine to run for...

Page 62: ...se touch up paint on painted areas that are scratched chipped or rusted Repair any dents in the metal body 7 Service the battery and cables as follows A Remove the battery terminals from the battery p...

Page 63: ...Notes...

Page 64: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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