manualshive.com logo in svg

Toro GREENSMASTER 1000, Operator'S Manual

Share
Download
Toro GREENSMASTER 1000 Operator'S Manual Download Page 3

Contents

Introduction................................................................. 2
Safety ........................................................................... 4

Safe Operating Practices ....................................... 4
Toro Mower Safety ............................................... 5
Sound Pressure..................................................... 6
Sound Power ........................................................ 6
Vibration (Model 04034) ...................................... 6
Vibration (Model 04035) ...................................... 6
Safety and Instructional Decals ............................. 7

Setup............................................................................ 9

1 Installing and Adjusting the Handle .................... 9
2 Installing the Kickstand (Model 04035

Only).............................................................. 10

3 Installing the Transport Wheels........................ 10
4 Adjusting the Cutting Unit ............................... 11
5 Installing the Grass Basket ............................... 11

Product Overview ...................................................... 12

Controls ............................................................. 12
Specifications ..................................................... 13
Attachments/Accessories................................... 13

Operation................................................................... 14

Think Safety First ............................................... 14
Checking the Engine Oil Level............................ 14
Filling the Fuel Tank........................................... 14
Checking the Interlock Switch Operation ............ 15
Starting and Stopping the Engine ........................ 15
Driving the Machine in Transport ....................... 16
Preparing to Mow............................................... 16
Mowing.............................................................. 16
Operating Tips ................................................... 16

Maintenance............................................................... 17

Recommended Maintenance Schedule(s) ................ 17

Daily Maintenance Checklist............................... 18

Lubrication............................................................. 19

Greasing the Machine ......................................... 19

Engine Maintenance............................................... 20

Servicing the Engine Oil ..................................... 20
Servicing the Air Cleaner .................................... 21
Replacing the Spark Plug .................................... 21

Fuel System Maintenance ....................................... 22

Cleaning the Fuel Filter....................................... 22

Electrical System Maintenance................................ 23

Servicing the Interlock Switch ............................ 23

Brake Maintenance ................................................. 23

Adjusting the Service/Parking Brake................... 23

Belt Maintenance.................................................... 24

Adjusting the Belts ............................................. 24
Replacing the Differential Belt ............................ 26

Controls System Maintenance................................. 27

Adjusting the Traction Control ........................... 27

Cutting Unit Maintenance....................................... 27

Leveling the Rear Drum to the Reel ..................... 27
Adjusting the Bedknife to the Reel ...................... 28
Adjusting the Height of Cut ................................ 28
Adjusting the Grass Shield Height....................... 29
Adjusting the Cut-Off Bar .................................. 30
Bedbar Identification.......................................... 30
Setting the Machine to Match Turf

Conditions ..................................................... 31

Servicing the Bedbar........................................... 32
Backlapping the Reel .......................................... 32

Storage ....................................................................... 33

3

Summary of Contents for GREENSMASTER 1000

Page 1: ...nd 1600 Walk Behind Mower Model No 04034 Serial No 311000001 and Up Model No 04035 Serial No 311000001 and Up To register your product or download an Operator s Manual or Parts Catalog at no charge go...

Page 2: ...amage You are responsible for operating the product properly and safely You may contact Toro directly at www Toro com for product and accessory information help finding a dealer or to register your pr...

Page 3: ...perating Tips 16 Maintenance 17 Recommended Maintenance Schedule s 17 Daily Maintenance Checklist 18 Lubrication 19 Greasing the Machine 19 Engine Maintenance 20 Servicing the Engine Oil 20 Servicing...

Page 4: ...oroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine Warning Fuel is highly flammable Take the following precautions Store fuel in cont...

Page 5: ...Keep all parts in good working condition and all hardware and hydraulic fittings tightened Replace all worn or damaged parts and decals If the fuel tank has to be drained do this outdoors Be careful...

Page 6: ...ed If the engine must be running to perform a maintenance adjustment keep hands feet clothing and any parts of the body away from the cutting unit attachments and any moving parts Keep everyone away T...

Page 7: ...azard keep bystanders a safe distance from the machine 2 Warning remove the spark plug wire before performing any maintenance on the machine 4 Cutting dismemberment hazard of hand or foot stay away fr...

Page 8: ...93 9886 1 Use unleaded gasoline 115 1720 1 Forward 3 Neutral 2 Drive wheel 104 2618 1 Parking brake 3 Engage 2 Disengage 8...

Page 9: ...of Compliance 1 Read or view before operating the machine Note Determine the left and right sides of the machine from the normal operating position 1 Installing and Adjusting the Handle Parts needed...

Page 10: ...emove the hairpin cotters from the ring pins on each side of the mower Figure 2 2 While supporting the handle remove the ring pins from each side and raise or lower the handle to the desired operating...

Page 11: ...l onto the axle Figure 7 6 Pivot the wheel locking clip away from center of the wheel allowing it to slide farther onto the axle Figure 7 Figure 7 1 Locking clip 7 Rotate wheel back and forth until it...

Page 12: ...the front right side of the control panel It has two positions Neutral and Forward Pushing the lever forward engages the traction drive Service Parking Brake The service parking brake Figure 9 is loca...

Page 13: ...ine and is used to raise the rear of machine for installation or removal of the transport wheels Specifications Model 04034 Model 04035 Width 36 inches 91 cm 41 inches 104 cm Height 41 1 2 inches 105...

Page 14: ...losion from gasoline can burn you and others and can damage property Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any gasoline that spills Never fill the fuel tank insid...

Page 15: ...handle to raise the wheels off of the ground 2 Place traction lever into Engage position and engine controls in starting position 3 Attempt to start engine The engine should not start If engine start...

Page 16: ...the cutting unit 1 Start the engine set the throttle at reduced speed push down on the handle to raise the cutting unit move the traction lever to the Engaged position and transport the mower onto co...

Page 17: ...regardless of the interval listed Clean and oil the air cleaner foam element More often in dirty or dusty conditions Every 50 hours Change the engine oil More frequently in dusty or dirty conditions C...

Page 18: ...he parking brake operation Check the fuel level Check the engine oil level Check the air filter Clean the engine cooling fins Check for unusual engine noises Check for unusual operating noises Check t...

Page 19: ...oller Figure 14 2 on the reel bearings Figure 14 2 on the drum axles Figure 15 3 on the differential Figure 15 2 on the reel countershaft bearings Figure 16 2 on the belt idler pivots Figure 17 1 Wipe...

Page 20: ...ck the oil level more frequently when using them Checking the Engine Oil Level 1 Position mower so the engine is level and clean around oil level gauge Figure 19 Figure 19 1 Oil level gauge 2 Drain pl...

Page 21: ...but do not twist it because the foam may tear B Dry the foam element by wrapping it in a clean rag Squeeze the rag and foam element to dry it but do not twist it C Saturate the foam element with clea...

Page 22: ...b 23 N m 5 Install the spark plug wire on the spark plug Fuel System Maintenance Cleaning the Fuel Filter Service Interval After the first 25 hours Every 50 hours 1 Close the fuel shut off valve and u...

Page 23: ...on lever must not contact the switch 5 Engage traction lever and verify that the switch loses continuity Replace if required Brake Maintenance Adjusting the Service Parking Brake If service parking br...

Page 24: ...29 Important Do not over tension the belt B Tighten the nut to lock the adjustment 4 Install the belt cover by placing it in position 5 While maintaining a slight gap between the cover seal and the s...

Page 25: ...ver by placing it in position 5 While maintaining a slight gap between the cover seal and the side plate install each mounting bolt until the threads engage in the insert The gap allows visual alignme...

Page 26: ...ons away to expose the belt Figure 35 Figure 35 1 Differential cover sections 3 Right rear bearing housing 2 Front clutch housing 5 Loosen the idler pulley mounting nut on the differential idler pulle...

Page 27: ...rface preferably a precision steel work plate 2 Place a 1 4 x 1 inch 0 6 x 2 5 cm flat steel strip approximately 29 inches 73 6 cm long under the reel blades and against the front edge of the bedknife...

Page 28: ...a time until the paper is pinched lightly when inserted from the front parallel to the bedknife which results in a slight drag when paper is pulled Figure 39 Figure 40 Note Each time the adjusting scr...

Page 29: ...ug against the bedknife This ensures the height of cut is identical at both ends of the bedknife 7 Tighten nuts to lock the adjustment Important To avoid scalping on undulating turf ensure that the ro...

Page 30: ...reel and the bar and tighten the screws 3 Ensure that the bar and reel are equal distance apart across the entire reel Note The bar is adjustable to compensate for changes in turf conditions Adjust th...

Page 31: ...aster 1600 0 125 0 25 inches 104 2646 High Cut Greensmaster 1600 0 25 inches and up Tees 93 9015 Low Cut Greensmaster 1600 0 25 inches and up Standard Greensmaster 1600 Rollers Standard and Optional P...

Page 32: ...0 to 320 inch lb 27 to 36 N m 4 Tighten the jam nuts until the thrust washers just rotate freely 5 Tighten the spring tension nut until the spring is collapsed then back it off 1 2 turn 6 Adjust the b...

Page 33: ...ine to distribute conditioned fuel through the fuel system 5 minutes B Either stop engine allow it to cool and drain the fuel tank or operate the engine until it stops C Restart the engine and run it...

Page 34: ...Notes 34...

Page 35: ...Notes 35...

Page 36: ...ainted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Pa...

Reviews:

No comments

Brands by name

Popular brands

Load more brands