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Pilot Valve Operation (Electric Models Only)

 

The pilot valve controls the operation of the main valve located in the 

100 PSI 

(7.0 kg/cm

2

)

80 PSI 

(5.6 kg/cm

2

)

65 PSI 

(4.6 kg/cm

2

)

50 PSI (3.5 kg/cm

2

)

Figure 11

base of the sprinkler body. The main valve is operated by the 

release of water metered through the pilot valve when it is activated 

either manually at the sprinkler or by the irrigation system controller.

Another important function of the pilot valve is to regulate the water 

pressure to the sprinkler nozzle. Pressure regulation compensates 

for large variations within the system and maintains a constant 

pressure for optimum sprinkler operation. The pilot valve is factory 

set to regulate to one of four pressure levels: 50 psi (3.5 bar), 65 psi 

(4.6 bar), 80 psi (5.6 bar) or 100 PSI (7.0 bar).

Change the pilot valve operating pressure by loosening the thumb 

screw that secures the selector lever. Position the selector lever to 

the desired operating pressure and hand-tighten the nut.  

See Figure 11.

Troubleshooting

 

Possible equipment failures with causes and corrective action are listed below.
Sprinkler won’t rotate

  – Debris wedged between stator and turbine

    • Remove obstruction

  – Drive assembly defective

    • Replace drive assembly

  – Nozzle base assembly defective

    • Replace riser assembly
Head sticks up 

  – Dirt in riser assembly

    • Flush out. (See 

Flushing Sprinklers

)

  – Damaged or missing return spring

    • Replace

  – Damaged riser

    • Replace

Poor distribution pattern

  – Nozzle plugged with debris

    • Clean or replace nozzle

  – Nozzle orifice damaged

    • Replace nozzle

  – Low operating pressure

    • Determine why system overloaded and correct
Valve won’t close (Electric)

  – Continuous 24 VAC to sprinkler

    • Check controller for voltage source

  – Debris in Pilot Valve

    • Disassemble and remove all debris

  – Leak in pilot valve assembly

    • Replace pilot valve assembly

  – Plugged supply screen on piston

    • Clean or replace screen

  – Manual control selector on pilot valve assembly turned to “ON” position

    • Turn to “AUTO” position

  – Plunger movement restricted

    • Inspect and clean or replace

  – Valve cylinder misaligned with sprinkler body communication tube

    • Remove valve assembly and install correctly

  – Foreign object keeping valve from seating

    • Remove, clean and check valve for damage. Replace if necessary

  – Damaged piston seal or piston assembly

    • Replace valve assembly

Summary of Contents for FLX35 Series

Page 1: ...Series Radius 43 83 13 1 25 3 m Flow Rate 8 2 47 3 GPM 31 179 LPM Trajectory Selectable 15 or 25 Arc Full Circle 360 or adjustable part circle 40 330 Recommended Operating Pressure 65 100 PSI 4 5 6 9...

Page 2: ...9 0 66 24 7 71 29 5 72 32 9 78 39 5 82 42 6 82 46 1 FLX55 Series Performance Chart 25 Front Nozzle Positions Nozzle Set 51 Yellow Nozzle Set 52 Blue Nozzle Set 53 Brown Nozzle Set 54 Orange Nozzle Set...

Page 3: ...pipe thread connections Use of pipe dope or other paste sealants can cause deterioration of the sprinkler body threads Tape should be applied to the male threaded fitting in compliance with the tape m...

Page 4: ...tomatic operation or when performing sprinkler service procedures Direct contact with irrigation spray a failed or improperly installed sprinkler connection or sprinkler components forcibly ejected up...

Page 5: ...the right side of the arc located at the end of the clockwise rotation Step 1 Using the sprinkler tool pull the sprinkler riser up from the body See Figure 2 Step 2 Find the sprinkler left stop by ro...

Page 6: ...N 995 99 to turn the main nozzle assembly Turn the main nozzle assembly clockwise until the angle indicator points towards the right to set 25 trajection Continue turning the main nozzle clockwise unt...

Page 7: ...auses and corrective action are listed below Sprinkler won t rotate Debris wedged between stator and turbine Remove obstruction Drive assembly defective Replace drive assembly Nozzle base assembly def...

Page 8: ...lve seat Remove blockage and if necessary replace valve assembly Damaged piston seal or piston assembly Replace valve assembly Damaged pilot valve discharge seat Clean or replace pilot valve Damaged p...

Page 9: ...ly turn the screen counterclockwise to remove Step 4 Remove the variable stator 16 from riser assembly Step 5 Remove the drive assembly retaining screw 14 and pull the drive assembly 15 using a pair o...

Page 10: ...al tool is not available use snap ring pliers to grasp rib of valve cylinder assembly and pull up and out of sprinkler body Step 3 Reinstall valve assembly using valve insertion tool P N 995 76 for FL...

Page 11: ...Step 7 Remove the retaining nut 18 and washer 17 from the pressure adjuster 11 and pull the pilot valve body assembly out of housing 16 Step 8 Remove diaphragm assembly 15 piston 14 spring 13 traveli...

Page 12: ...NOTES 2015 The Toro Company Irrigation Division www toro com Form Number 373 0859 Rev A...

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