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45

Storage

1.

Position the sprayer on a level surface, set the parking

brake, stop the pump, stop the engine, and remove the

ignition key.

2.

Clean dirt and grime from the entire machine, including

the outside of the engine’s cylinder head fins and

blower housing.

Important

 

You can wash the machine with mild

detergent and water. 

Do not

 use 

high pressure water 

to

wash the machine.  Pressure washing may damage the

electrical system or wash away necessary grease at friction

points.  Avoid excessive use of water, especially near the

control panel, lights, engine, and the battery.

3.

Clean the spray system; refer to Cleaning the Sprayer,

page 27.

4.

Add a rust inhibiting, non-alcohol based, RV antifreeze

solution to the system and run the pump for a few

minutes to circulate it through the system, then drain the

spray system as completely as possible.

5.

Inspect the brakes; refer to Inspecting the Brakes,

page 38.

6.

Service the air cleaner; refer to Servicing the Air

Cleaner, page 32.

7.

Grease the sprayer; refer to Greasing the Sprayer,

page 35.

8.

Change the crankcase oil; refer to Servicing Engine Oil,

page 34.

9.

Check the tire pressure; refer to Checking the Tire

Pressure, page 14.

10.

For storage over 30 days, prepare the fuel system as

follows:

A. Add a petroleum based stabilizer/conditioner to fuel

in the tank.

Follow mixing instructions from stabilizer

manufacturer. (1 oz. per gallon). 

Do not use an

alcohol based stabilizer (ethanol or methanol).

Note:

 A fuel stabilizer/conditioner is most effective

when mixed with fresh gasoline and used at all times.

B. Run the engine to distribute conditioned fuel

through the fuel system (5 minutes).

C. Stop the engine, allow it to cool, and drain the fuel

tank.

D. Restart the engine and run it until it stops.

E. Choke the engine.

F. Start and run the engine until it will not start again.

G. Dispose of fuel properly. Recycle as per local codes.

Important

 Do not store stabilizer/conditioned

gasoline over 90 days.

11.

Remove the spark plugs and check their condition; refer

to Changing Spark Plugs, page 41.

12.

With the spark plugs removed from the engine, pour

two tablespoons of engine oil into the spark plug hole.

13.

Use the electric starter to crank the engine and distribute

the oil inside the cylinder.

14.

Install the spark plugs and tighten to recommended

torque; refer to Changing Spark Plugs, page 41.

Note:

 Do not install the wire on the spark plug(s).

15.

Remove the battery from the chassis, check the

electrolyte level, and charge it fully; refer to Servicing

the Battery, page 42.

Note:

 Do not connect the battery cables to the battery posts

during storage.

Important

 

The battery must be fully charged to prevent

it from freezing and being damaged at temperatures below

32

°

F (0

°

C). A fully charged battery maintains its charge for

about 50 days at temperatures lower than 40

°

F (4

°

C). If the

temperatures will be above 40

°

F (4

°

C), check the water

level in the battery and charge it every 30 days.

16.

Check and tighten all bolts, nuts, and screws. Repair or

replace any part that is damaged.

17.

Check the condition of all spray hoses, replacing any

that are damaged or worn.

18.

Tighten all hose fittings.

19.

Paint all scratched or bare metal surfaces.

Paint is available from your Authorized Service Dealer.

20.

Store the machine in a clean, dry garage or storage area.

21.

Remove the ignition key and put it in a safe place out of

the reach of children.

22.

Cover the machine to protect it and keep it clean.

Summary of Contents for 41165

Page 1: ...s Manual Original Instructions EN GB Register your product at www Toro com Form No 3350 859 Rev B Multi Pro 1250 Turf Sprayer Model No 41163 Serial No 240000001 and Up Model No 41165 Serial No 2400000...

Page 2: ...ng Fuel 14 Checking the Air Intake Screen 15 Checking the Brake Fluid 15 Checking the Transaxle Hydraulic Fluid 15 Filling the Fresh Water Tank 16 Page Operation 16 Think Safety First 16 Vehicle Contr...

Page 3: ...echanical information and Note emphasizes general information worthy of special attention Safety Improper use or maintenance by the operator or owner can result in injury To reduce the potential for i...

Page 4: ...d mentally capable of operating the sprayer This sprayer is designed to carry only you the operator Never carry any passengers on the sprayer Never operate the sprayer when under the influence of drug...

Page 5: ...ther people know what you plan to do Obey all traffic rules and regulations The electrical and exhaust systems of the sprayer can produce sparks capable of igniting explosive materials Never operate t...

Page 6: ...rough surfaces Shifting loads can cause the sprayer to tip over When operating with a heavy load reduce your speed and allow for sufficient braking distance Do not suddenly apply the brakes Use extra...

Page 7: ...l that is damaged or lost 104 7634 1 Read the Operator s Manual 100 8458 1 Machine speed 2 To set the machine to a slow speed reduce pressure on the accelerator and pull up on the speed limiter 3 To s...

Page 8: ...1 Spray on 2 Spray off 100 8489 1 Left boom 2 Center boom 3 Right boom 4 Spray on 5 Spray off 6 Pump 7 On 8 Off 9 Continuous variable setting spray pressure 10 Increase 11 Decrease 12 Locked 13 Unloc...

Page 9: ...ir cleaner 13 Grease 14 Tire pressure 15 Read the instructions before servicing or performing maintenance 16 Pump 106 5016 1 Warning read the Operator s Manual 2 Electric shock hazard overhead power l...

Page 10: ...e pedal turn the ignition key to Engine stop and remove the key 106 5050 1 Warning read the Operator s Manual use fresh clean water for rinsing the tank 106 5051 1 Warning read the Operator s Manual u...

Page 11: ...to the top of the booms stored in the X pattern 74 inches 188 cm Ground clearance 4 5 inches 11 4 cm Wheel base 62 inches 157 cm Optional Equipment The Toro Company has optional equipment and accessor...

Page 12: ...tanders or causing property damage Do not run the sprayer without a boom kit and nozzles installed Loose Parts Note Use the chart below to verify that all parts have been shipped Description Qty Use 9...

Page 13: ...tall the anti siphon hose on the barbed end of the 90 degree elbow fitting Fig 2 Important Do not lengthen the hose to allow contact with the tank fluids Installing the Spray Pro Monitor 1 Install the...

Page 14: ...A fire or explosion from gasoline can burn you and others and can damage property Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any gasoline that spills Do not fill the...

Page 15: ...nk allows gasoline to expand Do not overfill 5 Install the fuel tank cap securely 6 Wipe up any fuel that may have spilled Checking the Air Intake Screen Check and clean as necessary the air intake sc...

Page 16: ...esh water tank Fig 11 for you to wash chemicals off of your skin eyes or other surfaces in the case of accidental exposure Always fill the fresh water tank with clean water before handling or mixing a...

Page 17: ...sprayer To engage the parking brake pull up and back on the lever To disengage push it forward and down If the sprayer is parked on a steep grade apply the parking brake and place blocks at the downh...

Page 18: ...engine will start only when the range selector is in the Neutral position You must also fully press the brake with the sprayer stopped to change gears Important Do not shift out of or change gears wh...

Page 19: ...malfunctions If any of the above items are not correct notify your mechanic or check with your supervisor before taking the sprayer out for the day Your supervisor may want you to check other items on...

Page 20: ...own points The rear tie down points are two steel loops under the back of the frame just in front of the adjustable boom frame Towing the Sprayer In case of an emergency the sprayer can be towed for a...

Page 21: ...20 controls the amount of fluid that is routed to the booms by directing fluid flow to the booms or the bypass hose to the tank You can control this valve in two ways the application rate switch or ma...

Page 22: ...n the tank Important Pull the handle gently out until it stops Do not pull too hard or you may damage it 1 Figure 23 1 Tank drain handle Tank Cover The tank cover is located in the center of the top o...

Page 23: ...ank for use with the optional rinse kit Spray Prot Monitor The Spray Pro monitor displays and monitors various system performance data such as vehicle speed and application rates It does not control t...

Page 24: ...e various settings to customize the display and calibrate the monitor to your needs You can calibrate or change the following settings Boom Width Units of Measure Speed Flowmeter Setting the Boom Widt...

Page 25: ...hange it to the amount of water you put in the tank 11 When the display begins alternating again the flow calibration value will have changed write this number down and save it This is the calibration...

Page 26: ...ms typically 50 psi 10 Record the reading on the pressure gauge 11 Turn off one of the booms using the appropriate boom switch 12 Adjust the boom bypass valve Fig 28 under the boom control valve for t...

Page 27: ...the application rate switch to achieve the desired rate 6 Set the master boom switch to the On position to begin spraying Note When the tank is nearly empty the agitation may cause foaming in the tan...

Page 28: ...spraying correctly 11 Set the master boom switch to the Off position set the pump switch to the Off position and stop the engine 12 Repeat steps 3 through 11 at least 2 more times to ensure that the s...

Page 29: ...ean and oil the foam air cleaner element 2 50 hours Check the battery electrolyte level Check the battery cable connections Clean the suction strainer 100 hours Change the engine oil includes syntheti...

Page 30: ...ce Distributor check the diaphragms and check valves in the pump and replace them if necessary Complete all yearly maintenance procedures specified in the engine operator s manual 800 hours or yearly...

Page 31: ...nspect the air filter Inspect the engine cooling fins Check any unusual engine noises Check any unusual operating noises Check the tire pressure Check for fluid leaks Check the instrument operation Ch...

Page 32: ...cking point at the front of the sprayer is under the A arms Fig 29 1 1 Figure 29 1 Front jacking points The jacking point at the rear of the sprayer is on the rear frame support between the angle weld...

Page 33: ...in a clean cloth 4 Put one or two ounces of oil on the element Fig 32 Important Replace the foam element if it is torn or worn m 3247 2 1 Figure 32 1 Foam element 2 Oil 5 Squeeze the element to distr...

Page 34: ...e seat forward Components under the seat will be hot if the sprayer has been running If you touch hot components you may be burned Allow the sprayer to cool before performing maintenance or touching c...

Page 35: ...n additional 1 2 turn Fig 36 6 Fill the crankcase with the correct type of new oil refer to Changing Oil page 34 steps 8 through 10 7 Dispose of the used oil filter at a certified recycling center Gre...

Page 36: ...mp off the hose on either side of the fuel filter to prevent gas from pouring out of the hoses when you remove the filter 4 Place a drain pan under the filter 5 Squeeze the ends of the hose clamps tog...

Page 37: ...f Dexron IIl ATF Important Use only the hydraulic fluids specified Other fluids could cause system damage 12 Start the engine and drive the sprayer to fill the hydraulic system Recheck the oil level a...

Page 38: ...component of the sprayer Inspect them as follows every 100 hours Inspect the brake shoes for wear or damage If the lining brake pad thickness is less than 1 16 inch 1 6 mm replace the brake shoes Ins...

Page 39: ...be the same length when you are finished 7 Tighten the tie rod jam nuts when the adjustment is correct 8 Ensure that there is full travel of the steering wheel in both directions Servicing the Drive B...

Page 40: ...ft Maintaining the Primary Drive Clutch After every 400 operating hours or yearly clean and lubricate the clutch as follows 1 Stop the engine remove the key and set the parking brake 2 Raise the front...

Page 41: ...Spark Plug 1 Set the parking brake stop the pump stop the engine and remove the ignition key 2 Release the latch on the back of the seat and lift the seat forward 3 Pull the wires off the spark plugs...

Page 42: ...ery terminals are corroded clean them with a solution of four parts water and one part baking soda Apply a light coating of grease to the battery terminals to prevent corrosion Voltage 12 volt with 28...

Page 43: ...led water refer to Adding Water to the Battery page 43 Danger Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns Do not drink electrolyte or allow it to contac...

Page 44: ...ing it fully into the hole 6 Connect the hose to the top of the tank and secure it with the retainer Cleaning the Flowmeter Occasionally the flowmeter may need to be cleaned to remove an obstruction a...

Page 45: ...system 5 minutes C Stop the engine allow it to cool and drain the fuel tank D Restart the engine and run it until it stops E Choke the engine F Start and run the engine until it will not start again...

Page 46: ...uel g 2 Dirt water or stale fuel is in the fuel system 2 Drain and flush the fuel system add fresh fuel 3 Clogged fuel line 3 Clean or replace 4 The spark plug lead is disconnected 4 Reconnect the spa...

Page 47: ...aged or broken 3 Replace the spark plug 4 Carburetor idle passages are plugged 4 Contact your Authorized Service Dealer 5 The idle speed adjusting screw is incorrectly set 5 Contact your Authorized Se...

Page 48: ...because the engine bogs down or stalls 1 The parking brake is set 1 Release the parking brake The sprayer will not operate in either direction 1 The range selector is in the Neutral position 1 Press t...

Page 49: ...and replace any that appear damaged A boom valve is leaking 1 An O ring is deteriorated 1 Stop the spray system and pump and turn off the sprayer Disassemble the valve and replace the O rings A press...

Page 50: ...alibrate the flowmeter 4 The flow meter is damaged 4 Contact your Authorized Service Dealer The Total Volume is inaccurate 1 The flow meter is dirty or clogged 1 Clean the flow meter 2 The flow meter...

Page 51: ...51...

Page 52: ...limited to weather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to dama...

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