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8

Completing the Installation

No Parts Required

Completing the Installation (4WD
Switch Only)

1.

Connect the positive battery cable to the positive
post of the battery; refer to the

Operator’s

Manual

for your machine.

WARNING

Incorrect battery-cable routing could
damage the machine and cables causing
sparks. Sparks can cause the battery
gasses to explode, resulting in personal
injury.

Always disconnect the negative
(black) battery cable before
disconnecting the positive (red)
cable.

Always connect the positive (red)
battery cable before connecting the
negative (black) cable.

2.

Connect the negative battery cable to the
negative post of the battery; refer to the

Operator’s Manual

for your machine.

3.

Close the right toolbox cover and install the right
console cover (

Figure 1

).

Checking for Hydraulic Leaks

WARNING

Hydraulic fluid escaping under pressure can
penetrate skin and cause injury.

Make sure that all hydraulic fluid hoses
and lines are in good condition and all
hydraulic connections and fittings are tight
before applying pressure to the hydraulic
system.

Keep your body and hands away from
pin hole leaks or nozzles that eject
high-pressure hydraulic fluid.

Use cardboard or paper to find hydraulic
leaks.

Safely relieve all pressure in the hydraulic
system before performing any work on the
hydraulic system.

Get immediate medical help if fluid is
injected into the skin.

1.

Check and tighten all fittings and hydraulic
connections.

2.

Ensure that the hydraulic pump bypass valve is
in the operation position; refer to the pushing or
towing the machine instructions in the

Operator’s

Manual

.

3.

Check the hydraulic-fluid level and replenish it
as required; refer to the

Operator’s Manual

for

your machine.

4.

Start the machine and allow the hydraulic
system to pressurize.

5.

Shut off the engine and check the hydraulic
tubes, hoses, and fittings for leaks.

Note:

Repair all leaks before operating the

machine.

Important:

This completes the installation.

Testing the Four-Wheel Drive

1.

Place the key into the switch, turn the key to the
O

N

position, and disengage the parking brake.

2.

Drive the machine forward and press the 4WD
toggle switch forward.

Note:

You should hear the solenoids shift if the

kit is installed properly. If you do not, check the
wire harness connections and fuse placement.

3.

Make a tight turn with the switch pressed
forward.

Note:

You should feel the 4WD if the kit is

installed properly. If you do not, check the wire
harness connections and fuse placement.

18

 

Summary of Contents for 31529

Page 1: ...d instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or missing decal132 6104 132 6104 1 4WD Lock 2 4WD Unlock decal132...

Page 2: ...1 Manifold tube 1 Traction motor tube shorter tube for Groundsmaster 4500 4700 machines 1 Traction motor tube longer tube for Reelmaster 7000 machines 1 Divider tube 1 Tank hose 1 Bolt 2 4 Flange nut...

Page 3: ...efer to the instructions for pushing or towing the machine in the Operator s Manual 5 If you are not installing the 4WD switch skip to 2 Removing the Hydraulic Lines page 4 If you are installing the 4...

Page 4: ...Pressure hose 10 Clamp 5 Hydraulic filter tube 11 Tube bracket 6 Rear traction manifold 12 Forward g026941 Figure 3 Bottom View Reelmaster 7000 Shown 1 Traction motor 7 Cross tube rear traction manif...

Page 5: ...Tube 1 Align the drain pan below the rear traction manifold 2 Remove the tube nut for the cross tube from the fitting in the rear traction manifold Figure 2 or Figure 3 3 Remove the tube nut for the...

Page 6: ...draulic Components page 8 Removing the Tank Hose Important This procedure is necessary if you are going to install the 4WD switch 1 Align a drain pan below the forward straight end of the tank hose 2...

Page 7: ...ing to install the 4WD switch 1 Remove the 2 existing valves from the CV1 and CV2 ports of the manifold 2 Install the appropriate parts to the flow divider manifold as shown in Figure 7 g230515 Figure...

Page 8: ...r tube 1 Tank hose 2 Bolt 2 Flange nut Installing the Flow divider Manifold 1 Align the holes in the flow divider manifold with the holes in the chassis bracket Note Ensure that the 45 degree fitting...

Page 9: ...on tube 3 Hydraulic filter tube 9 Flow divider manifold 4 Rear traction manifold 10 Traction motor 5 Cross manifold tube 11 Forward 6 Pressure hose g205013 Figure 10 Reelmaster 7000 Shown 1 Traction m...

Page 10: ...into the fitting in the side of the flow divider manifold Figure 11 E Tighten the hose fittings to 150 to 184 N m 110 to 136 ft lb Install the pressure hose to the Reelmaster 7000 machine as follows...

Page 11: ...be retained from Removing the Cross Tube page 5 Align the tube nut for the hydraulic filter tube to the fitting in the cross manifold tube as shown in Figure 14 g312774 Figure 14 Groundsmaster 4500 47...

Page 12: ...er manifold and tighten the nuts to 116 to 142 N m 85 to 105 ft lb Installing the Tank Hose Important This procedure is necessary if you are going to install the 4WD switch 1 Remove the temporary cap...

Page 13: ...ny open auxiliary slot g205019 Figure 17 1 C4 Slot 3 Auxiliary slot 2 Fuse Important Note which fuse slot corresponds to which auxiliary power wire If the switch is connected to a wire without a fuse...

Page 14: ...ter 3 25 mm 1 inch 2 13 mm 1 2 inch from the center of hole to the right edge of the high low speed control switch 2 Place the 4WD function decal over the drilled hole Figure 21 g205310 Figure 21 3 Id...

Page 15: ...the Four Wheel Drive page 18 g273521 Figure 23 1 Spring loaded to the rear of the switch 5 Front terminal 2 Toggle switch 6 Center terminal 3 Gray wire 7 Rear terminal 4 Red wire 6 Remove the 2 screws...

Page 16: ...Hex locknut 3 Hex locknut 2 Washer 15 32 inch 4 Toggle switch 9 Connect the toggle switch to the machine wire harness as shown in Figure 27 g312362 Figure 27 Some parts not shown for clarity 10 Conne...

Page 17: ...s to the machine wire harness connector beneath the seat Figure 29 g312380 Figure 29 1 Solenoid wire harness connector 3 Route the solenoid connectors under the frame toward the flow divider manifold...

Page 18: ...gh pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Get immediate medical...

Page 19: ...rmation to best operate the machine with the flow divider kit installed The flow divider kit is for use in the low speed range only The system does not allow it to operate in the high speed range If b...

Page 20: ...as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of t...

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