background image

Installing the Cross Tube

1.

Remove the cap on the fitting of the rear-traction
manifold that you previously installed.

2.

Align the tube nuts for the cross-manifold tube to
the fittings in the rear-traction manifold and the
flow-divider manifold (

Figure 13

).

g312773

Figure 13

Groundsmaster 4500/4700 Shown

1.

Rear-traction manifold

4.

Flow-divider manifold

2.

Cross-manifold tube
(rear-traction manifold
fitting)

5.

Forward

3.

Cross-manifold tube
(divider fitting)

3.

Thread the tube nuts onto the fittings in the
flow-divider manifold and the rear-traction
manifold, and tighten the nuts to 51 to 63 N-m
(37 to 47 ft-lb).

Installing the Filter Tube and the
Divider Tube

1.

Prepare the hydraulic-filter tube retained from

Removing the Cross Tube (page 5)

. Align the

tube nut for the hydraulic-filter tube to the fitting
in the cross-manifold tube as shown in

Figure

14

.

g312774

Figure 14

Groundsmaster 4500/4700 Shown

1.

Divider tube (flow-divider
fitting)

5.

Divider tube
(cross-manifold tube
fitting)

2.

Hydraulic-filter tube (filter
base fitting)

6.

Hydraulic-filter tube
(cross-manifold tube
fitting)

3.

Flow-divider manifold

7.

Forward

4.

Cross-manifold tube

2.

Thread the tube nut for the hydraulic-filter tube
onto the fitting in the cross-manifold tube, and
tighten the nut to 51 to 63 N-m (37 to 47 ft-lb).

3.

Align the tube nuts for the divider tube to the
fittings in the cross-manifold tube and the
flow-divider manifold (

Figure 14

).

4.

Thread the tube nuts for the divider tube onto
the fittings in the cross-manifold tube and the
flow-divider manifold, and tighten the nuts to 37
to 45 N-m (27 to 33 ft-lb).

11

 

Summary of Contents for 31529

Page 1: ...d instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or missing decal132 6104 132 6104 1 4WD Lock 2 4WD Unlock decal132...

Page 2: ...1 Manifold tube 1 Traction motor tube shorter tube for Groundsmaster 4500 4700 machines 1 Traction motor tube longer tube for Reelmaster 7000 machines 1 Divider tube 1 Tank hose 1 Bolt 2 4 Flange nut...

Page 3: ...efer to the instructions for pushing or towing the machine in the Operator s Manual 5 If you are not installing the 4WD switch skip to 2 Removing the Hydraulic Lines page 4 If you are installing the 4...

Page 4: ...Pressure hose 10 Clamp 5 Hydraulic filter tube 11 Tube bracket 6 Rear traction manifold 12 Forward g026941 Figure 3 Bottom View Reelmaster 7000 Shown 1 Traction motor 7 Cross tube rear traction manif...

Page 5: ...Tube 1 Align the drain pan below the rear traction manifold 2 Remove the tube nut for the cross tube from the fitting in the rear traction manifold Figure 2 or Figure 3 3 Remove the tube nut for the...

Page 6: ...draulic Components page 8 Removing the Tank Hose Important This procedure is necessary if you are going to install the 4WD switch 1 Align a drain pan below the forward straight end of the tank hose 2...

Page 7: ...ing to install the 4WD switch 1 Remove the 2 existing valves from the CV1 and CV2 ports of the manifold 2 Install the appropriate parts to the flow divider manifold as shown in Figure 7 g230515 Figure...

Page 8: ...r tube 1 Tank hose 2 Bolt 2 Flange nut Installing the Flow divider Manifold 1 Align the holes in the flow divider manifold with the holes in the chassis bracket Note Ensure that the 45 degree fitting...

Page 9: ...on tube 3 Hydraulic filter tube 9 Flow divider manifold 4 Rear traction manifold 10 Traction motor 5 Cross manifold tube 11 Forward 6 Pressure hose g205013 Figure 10 Reelmaster 7000 Shown 1 Traction m...

Page 10: ...into the fitting in the side of the flow divider manifold Figure 11 E Tighten the hose fittings to 150 to 184 N m 110 to 136 ft lb Install the pressure hose to the Reelmaster 7000 machine as follows...

Page 11: ...be retained from Removing the Cross Tube page 5 Align the tube nut for the hydraulic filter tube to the fitting in the cross manifold tube as shown in Figure 14 g312774 Figure 14 Groundsmaster 4500 47...

Page 12: ...er manifold and tighten the nuts to 116 to 142 N m 85 to 105 ft lb Installing the Tank Hose Important This procedure is necessary if you are going to install the 4WD switch 1 Remove the temporary cap...

Page 13: ...ny open auxiliary slot g205019 Figure 17 1 C4 Slot 3 Auxiliary slot 2 Fuse Important Note which fuse slot corresponds to which auxiliary power wire If the switch is connected to a wire without a fuse...

Page 14: ...ter 3 25 mm 1 inch 2 13 mm 1 2 inch from the center of hole to the right edge of the high low speed control switch 2 Place the 4WD function decal over the drilled hole Figure 21 g205310 Figure 21 3 Id...

Page 15: ...the Four Wheel Drive page 18 g273521 Figure 23 1 Spring loaded to the rear of the switch 5 Front terminal 2 Toggle switch 6 Center terminal 3 Gray wire 7 Rear terminal 4 Red wire 6 Remove the 2 screws...

Page 16: ...Hex locknut 3 Hex locknut 2 Washer 15 32 inch 4 Toggle switch 9 Connect the toggle switch to the machine wire harness as shown in Figure 27 g312362 Figure 27 Some parts not shown for clarity 10 Conne...

Page 17: ...s to the machine wire harness connector beneath the seat Figure 29 g312380 Figure 29 1 Solenoid wire harness connector 3 Route the solenoid connectors under the frame toward the flow divider manifold...

Page 18: ...gh pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Get immediate medical...

Page 19: ...rmation to best operate the machine with the flow divider kit installed The flow divider kit is for use in the low speed range only The system does not allow it to operate in the high speed range If b...

Page 20: ...as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of t...

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