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7

Installing the Solenoid Wire
Harness to the Machine

4WD Switch Only

Parts needed for this procedure:

1

Solenoid wire harness

Procedure

Important:

This procedure is necessary if you

are going to install the 4WD switch.

1.

Unlatch the seat; refer to the

Operator’s Manual

for your machine.

2.

Connect the free connector on the solenoid wire
harness to the machine wire harness connector
beneath the seat (

Figure 29

).

g312380

Figure 29

1.

Solenoid wire harness
connector

3.

Route the solenoid
connectors under
the frame toward the
flow-divider manifold.

2.

Machine wire harness
connector

3.

Route the remaining loose harness ends down
around the lower frame and connect them to 2
coils on the flow-divider manifold just inside of
the right, front tire (

Figure 30

).

g205041

Figure 30

Bottom View

1.

Right of machine

2.

Front of machine

4.

Latch the seat; refer to the

Operator’s Manual

for your machine.

17

 

Summary of Contents for 31529

Page 1: ...d instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or missing decal132 6104 132 6104 1 4WD Lock 2 4WD Unlock decal132...

Page 2: ...1 Manifold tube 1 Traction motor tube shorter tube for Groundsmaster 4500 4700 machines 1 Traction motor tube longer tube for Reelmaster 7000 machines 1 Divider tube 1 Tank hose 1 Bolt 2 4 Flange nut...

Page 3: ...efer to the instructions for pushing or towing the machine in the Operator s Manual 5 If you are not installing the 4WD switch skip to 2 Removing the Hydraulic Lines page 4 If you are installing the 4...

Page 4: ...Pressure hose 10 Clamp 5 Hydraulic filter tube 11 Tube bracket 6 Rear traction manifold 12 Forward g026941 Figure 3 Bottom View Reelmaster 7000 Shown 1 Traction motor 7 Cross tube rear traction manif...

Page 5: ...Tube 1 Align the drain pan below the rear traction manifold 2 Remove the tube nut for the cross tube from the fitting in the rear traction manifold Figure 2 or Figure 3 3 Remove the tube nut for the...

Page 6: ...draulic Components page 8 Removing the Tank Hose Important This procedure is necessary if you are going to install the 4WD switch 1 Align a drain pan below the forward straight end of the tank hose 2...

Page 7: ...ing to install the 4WD switch 1 Remove the 2 existing valves from the CV1 and CV2 ports of the manifold 2 Install the appropriate parts to the flow divider manifold as shown in Figure 7 g230515 Figure...

Page 8: ...r tube 1 Tank hose 2 Bolt 2 Flange nut Installing the Flow divider Manifold 1 Align the holes in the flow divider manifold with the holes in the chassis bracket Note Ensure that the 45 degree fitting...

Page 9: ...on tube 3 Hydraulic filter tube 9 Flow divider manifold 4 Rear traction manifold 10 Traction motor 5 Cross manifold tube 11 Forward 6 Pressure hose g205013 Figure 10 Reelmaster 7000 Shown 1 Traction m...

Page 10: ...into the fitting in the side of the flow divider manifold Figure 11 E Tighten the hose fittings to 150 to 184 N m 110 to 136 ft lb Install the pressure hose to the Reelmaster 7000 machine as follows...

Page 11: ...be retained from Removing the Cross Tube page 5 Align the tube nut for the hydraulic filter tube to the fitting in the cross manifold tube as shown in Figure 14 g312774 Figure 14 Groundsmaster 4500 47...

Page 12: ...er manifold and tighten the nuts to 116 to 142 N m 85 to 105 ft lb Installing the Tank Hose Important This procedure is necessary if you are going to install the 4WD switch 1 Remove the temporary cap...

Page 13: ...ny open auxiliary slot g205019 Figure 17 1 C4 Slot 3 Auxiliary slot 2 Fuse Important Note which fuse slot corresponds to which auxiliary power wire If the switch is connected to a wire without a fuse...

Page 14: ...ter 3 25 mm 1 inch 2 13 mm 1 2 inch from the center of hole to the right edge of the high low speed control switch 2 Place the 4WD function decal over the drilled hole Figure 21 g205310 Figure 21 3 Id...

Page 15: ...the Four Wheel Drive page 18 g273521 Figure 23 1 Spring loaded to the rear of the switch 5 Front terminal 2 Toggle switch 6 Center terminal 3 Gray wire 7 Rear terminal 4 Red wire 6 Remove the 2 screws...

Page 16: ...Hex locknut 3 Hex locknut 2 Washer 15 32 inch 4 Toggle switch 9 Connect the toggle switch to the machine wire harness as shown in Figure 27 g312362 Figure 27 Some parts not shown for clarity 10 Conne...

Page 17: ...s to the machine wire harness connector beneath the seat Figure 29 g312380 Figure 29 1 Solenoid wire harness connector 3 Route the solenoid connectors under the frame toward the flow divider manifold...

Page 18: ...gh pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Get immediate medical...

Page 19: ...rmation to best operate the machine with the flow divider kit installed The flow divider kit is for use in the low speed range only The system does not allow it to operate in the high speed range If b...

Page 20: ...as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of t...

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