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Toro 30809 Groundsmaster 3500-G, Operator'S Manual

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Toro 30809 Groundsmaster 3500-G Operator'S Manual Download Page 41

maximum force required to operate the throttle lever
should not exceed 27 N-m (20 ft-lb).

Cooling System
Maintenance

Cleaning the Engine Cooling
System

Service Interval:

Before each use or daily

Every 2 years

Remove debris from the radiator/oil cooler daily. Clean the
radiator/oil more frequently in dirty conditions.

1.

Turn the engine off and allow it to cool.

2.

Raise the hood.

3.

Remove debris from the engine.

4.

Clean both sides of the radiator/oil cooler area
thoroughly with water or compressed air (

Figure 54

).

Figure 54

1.

Radiator/oil cooler

5.

Close the hood.

41

 

Summary of Contents for 30809 Groundsmaster 3500-G

Page 1: ...Form No 3396 206 Rev A Groundsmaster 3500 G Rotary Mower Model No 30809 Serial No 315000001 and Up Register at www Toro com Original Instructions EN 3396 206 A...

Page 2: ...ate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at www Toro com for produc...

Page 3: ...Checklist 31 Service Interval Chart 32 Premaintenance Procedures 32 Removing the Hood 32 Using the Cutting Unit Service Latch 33 Lubrication 33 Greasing the Bearings And Bushings 33 Engine Maintenanc...

Page 4: ...ses can collect Only operate in good light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the o...

Page 5: ...t the seat belt can be released quickly in the event of an emergency Check carefully for overhead clearances i e branches doorways electrical wires before driving under any objects and do not contact...

Page 6: ...Keep everyone away Do not overspeed the engine by changing governor settings To ensure safety and accuracy have an Authorized Toro Distributor check the maximum engine speed with a tachometer The eng...

Page 7: ...ard no fire open flames or smoking 4 Poison hazard keep children a safe distance from the battery 93 7818 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut to 85 110...

Page 8: ...rator s Manual 10 Contains lead do not discard 99 3444 99 3444 1 Transport speed fast 2 Mowing speed slow 117 4764 1 Thrown object hazard keep bystanders a safe distance from the machine 2 Cutting haz...

Page 9: ...engine 1 Disengage the reel 2 Move the key to the engine stop position 3 Remove the key from the ignition 4 Engage the parking brake 2 Disengage PTO 7 Lock 12 Fast 3 Lower cutting unit 8 Engine stop 1...

Page 10: ...121 3533 1 Read the Operator s Manual for information on maintenance 10...

Page 11: ...st the height of cut 6 No parts required Check the fluid levels 7 No parts required Adjust the optional roller scraper 8 No parts required Install the optional mulching baffle Media and Additional Par...

Page 12: ...the battery posts Charge the battery at a rate of 3 to 4 amperes for 4 to 8 hours WARNING Charging the battery produces gasses that can explode Keep sparks and flames away from battery Never smoke nea...

Page 13: ...el surface 2 Verify that the machine is level by placing a hand held inclinometer supplied with the machine on the frame cross rail by the fuel tank Figure 5 The inclinometer should read zero degrees...

Page 14: ...ear bar and the bumper strap is 0 51 to 2 54 mm 0 02 to 0 10 inch as shown in Figure 9 Figure 9 1 Wear bar 2 Bumper strap If the clearance is not in this range adjust the rear cylinder as follows Note...

Page 15: ...of Cut No Parts Required Procedure Important This cutting unit often cuts approximately 6 mm 1 4 inch lower than a reel cutting unit with the same bench setting It may be necessary to have the rotary...

Page 16: ...ing screw Figure 14 G011346 1 2 3 Figure 14 1 Roller scraper 3 Grease fitting 2 Mounting screw 2 Slide the scraper up or down until a gap of 0 5 to 1 mm 0 020 to 0 040 inch is achieved between the rod...

Page 17: ...icator Slot The slot in the operator platform Figure 16 indicates when the cutting units are in the center position Angle Indicator The angle indicator Figure 16 indicates the side hill angle of the m...

Page 18: ...e light Figure 18 will turn on if the coolant temperature raises above a set level The engine will stop if the coolant temperature raises another 10 F Oil Pressure Light The oil pressure light Figure...

Page 19: ...ht sides of the machine from the normal operating position Think Safety First Carefully read all safety instructions and symbols in the safety section Knowing this information could help you or bystan...

Page 20: ...il g021401 1 2 Figure 22 1 Dipstick 2 Filler cap 3 If the oil level is low remove the filler cap Figure 22 and add enough oil to raise the level of the oil to the Full mark on the dipstick Note When a...

Page 21: ...losion from gasoline can burn you and others and can damage property Before removing the fuel tank cap make sure that the vehicle is positioned on a level surface Open the fuel tank cap slowly Fill th...

Page 22: ...an the radiator oil hourly if conditions are extremely dusty or dirty refer to Cleaning the Engine Cooling System page 41 The cooling system is filled with a 50 50 solution of water and permanent ethy...

Page 23: ...the hydraulic system oil is available in 20 ml 2 3 oz bottles One bottle is sufficient for 15 to 22 L 4 to 6 gallons of hydraulic oil Order part no 44 2500 from your authorized Toro distributor 1 Pos...

Page 24: ...om the area of operation Note Keep hands and feet away from the cutting units Note While sitting on the seat the engine must not start with either the cutting unit switch engaged or the traction pedal...

Page 25: ...d device it cannot be re programmed and it does not record intermittent fault troubleshooting data The decal on the SCM only includes symbols There are 3 LED output symbols are shown in the output box...

Page 26: ...he specific function that is not operating properly and work across the logic chart Inspect the condition of each of the input LEDs to ensure it matches the logic chart If the input LEDs are correct c...

Page 27: ...ve dispersion and appearance in certain grass cutting applications Very good for leaf mulching Reduces roller buildup in certain applications Cons Does not lift the grass well at a high height of cut...

Page 28: ...signed for 1 person Never let anyone else ride on the machine with you This is extremely dangerous and could result in serious injury Accidents can happen to anyone The most common causes are excessiv...

Page 29: ...cut grass Select the Proper Height of Cut Setting to Suit Conditions Remove approximately 25 mm 1 inch or no more than 1 3 of the grass blade when cutting In exceptionally lush and dense grass you ma...

Page 30: ...k the electrolyte level If machine is in storage check every 30 days Every 50 hours Lubricate all bearings and bushings Lubricate all bearings and bushings daily when conditions are dusty and dirty Ev...

Page 31: ...fuel level Check the tire pressure Check the instrument operation Check the height of cut adjustment Lubricate all the grease fittings 2 Touch up any damaged paint 1Check the glow plug and injector n...

Page 32: ...e procedures in the engine area of the machine 1 Unlatch and raise the hood 2 Remove the hairpin cotter securing the hood pivot to the mounting brackets Figure 31 Figure 31 1 Hairpin cotter 3 Slide th...

Page 33: ...ove the key from the ignition 9 Reverse this procedure to unlatch the cutting units Lubrication Greasing the Bearings And Bushings Service Interval Every 50 hours Lubricate all bearings and bushings d...

Page 34: ...pivot Figure 36 Figure 36 Rear lift arm pivot and lift cylinder 2 Figure 37 Figure 37 Left front lift arm pivot and lift cylinder 2 Figure 38 Figure 38 Right front lift arm pivot and lift cylinder 2 F...

Page 35: ...d of the steering cylinder Remove the tire install the fitting grease the fitting remove the fitting and install the plug Figure 44 Figure 44 Cutting unit spindle shaft bearings 2 per cutting unit Fig...

Page 36: ...ing procedure 1 Pull the latch outward and rotate the air cleaner cover counterclockwise Figure 47 1 Air cleaner cover 2 Filter 2 Before removing the filter use low pressure air 40 psi clean and dry t...

Page 37: ...refer to Checking the Engine Oil Level page 19 Replacing the Spark Plugs Service Interval Every 400 hours The spark plugs usually last a long time however remove and check the plugs whenever the engi...

Page 38: ...re or explosion from gasoline can burn you and others and can damage property Drain gasoline from the fuel tank when the engine is cold Do this outdoors in an open area Wipe up any gasoline that spill...

Page 39: ...s are cool Maintain the cell level with distilled or demineralized water Do not fill the cells above the bottom of the split ring inside each cell Install the filler caps with the vents pointing to th...

Page 40: ...utral If the traction unit moves when the traction pedal is in the neutral position the traction cam must be adjusted 1 Position the throttle lever rearward so it stops against the control panel slot...

Page 41: ...se or daily Every 2 years Remove debris from the radiator oil cooler daily Clean the radiator oil more frequently in dirty conditions 1 Turn the engine off and allow it to cool 2 Raise the hood 3 Remo...

Page 42: ...ressing the belt midway between the alternator and crankshaft pulleys with 30 N m 22 ft lb of force A new belt should deflect 8 to 12 mm 0 3 to 0 5 inch A used belt should deflect 10 to 14 mm 0 4 to 0...

Page 43: ...high pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Seek immediate medi...

Page 44: ...n pan Install the hydraulic line when hydraulic fluid stops draining Figure 59 1 Hydraulic line 3 Fill the reservoir Figure 60 with approximately 22 7 L 6 US gallons of hydraulic fluid refer to Checki...

Page 45: ...re 61 Make sure that the O ring is in position and not damaged 5 Grease the spindle Servicing the Blade Plane The cutting unit comes from the factory preset to a 5 cm 2 00 inch height of cut and a bla...

Page 46: ...t the right and or left height of cut brackets by repeating steps 1 through 3 8 Secure the carriage bolts and flange nuts 9 Again verify the 12 3 and 9 o clock heights Servicing the Cutter Blade Remov...

Page 47: ...he center or if cutting edge is higher than the heel the blade is bent or warped and must be replaced 5 Install the blade with sail facing away from the ground when you are mowing the anti scalp cup a...

Page 48: ...gure 68 Pressing equally on the inner and outer race until the inner race comes in contact with the spacer 4 Install the roller assembly into the deck frame 5 Verify that there is no more than a 1 5 m...

Page 49: ...hanol Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline and used at all times Run the engine to distribute conditioned fuel through the fuel system for approximately...

Page 50: ...Notes 50...

Page 51: ...Notes 51...

Page 52: ...ot limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period o...

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