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20

Servicing the Front Bushings
in the Castor Arms

The castor arms have bushings pressed into the top and
bottom of the tube, and after many hours of operation, the
bushings will wear. To check the bushings, move the castor
fork back and forth and from side to side. If the castor
spindle is loose inside the bushings, the bushings are worn
and must be replaced.

1. Raise the cutting unit so that the wheels are off of the

floor and block it so it cannot accidentally fall.

2. Remove the tensioning cap, spacer(s), and thrust washer

from the top of the castor spindle.

3. Pull the castor spindle out of the mounting tube. Allow

the thrust washer and spacer(s) to remain on the bottom
of the spindle.

4. Insert a pin punch into the top or bottom of the

mounting tube and drive the bushing out of the tube
(Fig. 24). Also drive the other bushing out of the tube.
Clean the inside of the tubes to remove dirt.

1

2

Figure 24

1.

Front castor arm tube

2.

Bushings

5. Apply grease to the inside and outside of the new

bushings. Using a hammer and flat plate, drive the
bushings into the mounting tube.

6. Inspect the castor spindle for wear and replace it if it is

damaged.

7. Push the castor spindle through the bushings and

mounting tube. Slide the thrust washer and spacer(s)
onto the spindle. Install the tensioning cap on the castor
spindle to retain all parts in place.

Servicing the Castor Wheels
and Bearings

The castor wheel rotates on a high-quality roller bearing
and is supported by a spanner bushing. Even after many
hours of use, provided that the bearing was kept well
lubricated, the bearing wear will be minimal. However,
failure to keep the bearing lubricated will cause rapid wear.
A wobbly castor wheel usually indicates a worn bearing.

1. Remove the locknut from the capscrew holding the

castor wheel assembly between the castor fork
(Fig. 25). Grasp the castor wheel and slide the capscrew
out of the fork.

2. Pull the spanner bushing out of the wheel hub (Fig. 25).

3. Remove the bushing from the wheel hub and allow the

bearing to fall out (Fig. 25). Remove the bushing from
the opposite side of the wheel hub.

4. Check the bearing, spanner, and inside of the wheel hub

for wear. Replace damaged parts.

5. To assemble the castor wheel, push the bushing into the

wheel hub. Slide the bearing into the wheel hub. Push
the other bushing into the open end of the wheel hub to
captivate the bearing inside the wheel hub.

6. Carefully slide the spanner through the bushings and the

wheel hub (Fig. 25).

7. Install the castor wheel assembly between the castor

fork and secure it in place with the capscrew, washers,
and locknut.

8. Lubricate the castor wheel bearing through the grease

fitting, using No. 2 general purpose lithium base grease.

1

2

3

4

5

6

6

Figure 25

1.

Castor wheel

2.

Capscrew and locknut

3.

Bushing (2)

4.

Spanner bushing

5.

Roller bearing

6.

Washer (2)

Summary of Contents for 30716

Page 1: ...Operator s Manual Original Instructions EN GB Form No 3350 511 Guardian 72 Recycler Groundsmaster 300 Series Model No 30716 240000001 Up Model No 30716TE 240000001 Up...

Page 2: ...Products Warranty 24 Introduction Read this manual carefully to learn how to operate and maintain your product properly The information in this manual can help you and others avoid injury and product...

Page 3: ...s They are flammable and vapors are explosive Use only an approved container Never remove fuel cap or add fuel with engine running Allow engine to cool before refueling Do not smoke Never refuel or dr...

Page 4: ...ious injury or death Use of this product for purposes other than its intended use could prove dangerous to user and bystanders Operation Know how to stop the machine and engine quickly Always wear sub...

Page 5: ...e maintenance instructions described in this manual If major repairs are ever needed or if assistance is desired contact an Authorized Toro Distributor To make sure of optimum performance and continue...

Page 6: ...t Read the operator s manual for further instructions 85 6120 93 6697 1 Change the oil every 50 hours Read the operator s manual for further instructions 105 7844 1 Warning read the operator s manual...

Page 7: ...e spindle shafts are 1 1 4 in in diameter and supported by two externally sealed and graspable tapered roller bearings Castor wheels The two front castor wheels have roller bearing with 10 1 4 x 3 1 4...

Page 8: ...stalling the Castor Wheel Assemblies The thrust washers spacers and tensioning caps have been installed on the castor wheel spindles for shipping 1 Remove the tensioning caps from the spindle shafts a...

Page 9: ...rm is spring loaded to about 100 lb 45 kg Sudden release of the push arm could cause injury Another person is needed to push the arm down during this procedure Warning 1 Remove the 2 self tapping scre...

Page 10: ...the left hand push arm on the traction unit Install the ball joint mount removed from the castor arm to the push arm with the castle nut and cotter pin previously removed Fig 6 3 Measure the distance...

Page 11: ...kles shackle pins 3 8 x 1 1 2 in and cotter pins 1 8 x 3 4 in Fig 8 To ensure that the cutting unit lifts properly secure the chains to the following links when connecting Front chains 9th link Rear c...

Page 12: ...3 3 3 1 2 4 4 4 5 5 4 1 2 6 6 Start the engine and raise the cutting unit so that the height of cut can be changed Stop the engine after the cutting unit is raised A 1 in 25 mm height of cut can be a...

Page 13: ...he top and bottom of the castor arm 3 Install the tensioning cap to secure the assembly Fig 11 4 Ensure that all four castor wheels are set at the same height of cut 1 3 2 4 4 5 Figure 11 1 Rear casto...

Page 14: ...14 Adjusting the Skids Adjust the skids by loosening the flange nuts positioning the skids as desired and tightening the flange nuts Fig 12 2 1 Figure 12 1 Skid 2 Flange nuts...

Page 15: ...rround the housing by uncut grass Always try to have one side of the mower housing free from uncut grass allowing air to be drawn into the housing When making an initial cut through the center of an u...

Page 16: ...dently start the engine and seriously injury you or other bystanders Remove the key from the ignition before you do any maintenance Caution Greasing the Bearings Bushings and Gear Box The cutting unit...

Page 17: ...on level surface lower the cutting unit to the floor shut the engine off and engage the parking brake 2 Remove the self tapping screws securing the shield to the top of the cutting unit and set the sh...

Page 18: ...sh down on the left push arm while you remove the capscrews flat washers and locknuts securing the ball joint mount and chain bracket to the castor arm on the cutting unit Fig 20 Now the helper can ca...

Page 19: ...Lower the cutting unit to the shop floor Remove the belt covers from the top of the cutting unit and set the covers aside 2 Unhook the spring from the idler arm bracket to release the belt tension Fig...

Page 20: ...spindle to retain all parts in place Servicing the Castor Wheels and Bearings The castor wheel rotates on a high quality roller bearing and is supported by a spanner bushing Even after many hours of u...

Page 21: ...cation of the product Warning Inspecting and Sharpening the Blade 1 Raise the cutting unit to the highest position shut the engine off and engage the parking brake Block the cutting unit to prevent it...

Page 22: ...to release the belt tension 5 Rotate the blades until the ends face forward and backward Measure from the floor to the front tip of the cutting edge and remember this dimension Then rotate the same bl...

Page 23: ...23 Troubleshooting 85 To 110...

Page 24: ...contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion wo...

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