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All Rights Reserved

Printed in the USA

 2001 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

Contents

Page

Introduction

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safe Operating Practices

3

. . . . . . . . . . . . . . . . . . . . 

Toro Mower Safety

4

. . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

5

. . . . . . . . . . . . . . . . . 

Specifications

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Specifications 

7

. . . . . . . . . . . . . . . . . . . . . 

Setup

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing the Castor Wheel Assemblies

8

. . . . . . . . 

Installing the Drive Shaft to the Traction Unit

9

. . . . 

Connecting Right-Hand Push Arm to Cutting Unit

9

Connecting Left-Hand Push Arm to Cutting Unit

10

Connecting Drive Shaft to Cutting Unit Gear Box

11

Installing the Lift Chains

11

. . . . . . . . . . . . . . . . . . . . 

Greasing the Cutting Unit

11

. . . . . . . . . . . . . . . . . . . 

Installing Rear Weight

11

. . . . . . . . . . . . . . . . . . . . . . 

Before Operating

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checking the Lubricant in the Gear Box

12

. . . . . . . . 

Adjusting the Height-of-Cut

12

. . . . . . . . . . . . . . . . . 

Adjusting the Rollers

13

. . . . . . . . . . . . . . . . . . . . . . . 

Adjusting the Skids

14

. . . . . . . . . . . . . . . . . . . . . . . . 

Operation

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Operating Tips

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Maintenance Schedule

16

. . . . . . . . . 

Greasing the Bearings, Bushings, and Gear Box

16

. . 

Separating Cutting Unit from Traction Unit

17

. . . . . 

Mounting the Cutting Unit to the Traction Unit

18

. . 

Replacing the Drive Belt

19

. . . . . . . . . . . . . . . . . . . . 

Servicing the Front Bushings in the Castor Arms

20

Servicing the Castor Wheels and Bearings

20

. . . . . . 

Removing the Cutter Blade

21

. . . . . . . . . . . . . . . . . . 

Inspecting and Sharpening the Blade

21

. . . . . . . . . . . 

Correcting Cutting Unit Mismatch

22

. . . . . . . . . . . . 

Troubleshooting

23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

The Toro General Commercial Products Warranty

24

. . . 

Introduction

Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.

Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Distributor and have the model and serial numbers of your
product ready. The numbers are stamped into a plate on the
rear of the mower deck, under the cover.

Write the product model and serial numbers in the space
below:

Model No.

Serial No.

This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. DangerWarning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.

Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.

Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.

This manual uses two other words to highlight information.

Important

 calls attention to special mechanical

information and Note: emphasizes general information
worthy of special attention.

Summary of Contents for 30716

Page 1: ...Operator s Manual Original Instructions EN GB Form No 3350 511 Guardian 72 Recycler Groundsmaster 300 Series Model No 30716 240000001 Up Model No 30716TE 240000001 Up...

Page 2: ...Products Warranty 24 Introduction Read this manual carefully to learn how to operate and maintain your product properly The information in this manual can help you and others avoid injury and product...

Page 3: ...s They are flammable and vapors are explosive Use only an approved container Never remove fuel cap or add fuel with engine running Allow engine to cool before refueling Do not smoke Never refuel or dr...

Page 4: ...ious injury or death Use of this product for purposes other than its intended use could prove dangerous to user and bystanders Operation Know how to stop the machine and engine quickly Always wear sub...

Page 5: ...e maintenance instructions described in this manual If major repairs are ever needed or if assistance is desired contact an Authorized Toro Distributor To make sure of optimum performance and continue...

Page 6: ...t Read the operator s manual for further instructions 85 6120 93 6697 1 Change the oil every 50 hours Read the operator s manual for further instructions 105 7844 1 Warning read the operator s manual...

Page 7: ...e spindle shafts are 1 1 4 in in diameter and supported by two externally sealed and graspable tapered roller bearings Castor wheels The two front castor wheels have roller bearing with 10 1 4 x 3 1 4...

Page 8: ...stalling the Castor Wheel Assemblies The thrust washers spacers and tensioning caps have been installed on the castor wheel spindles for shipping 1 Remove the tensioning caps from the spindle shafts a...

Page 9: ...rm is spring loaded to about 100 lb 45 kg Sudden release of the push arm could cause injury Another person is needed to push the arm down during this procedure Warning 1 Remove the 2 self tapping scre...

Page 10: ...the left hand push arm on the traction unit Install the ball joint mount removed from the castor arm to the push arm with the castle nut and cotter pin previously removed Fig 6 3 Measure the distance...

Page 11: ...kles shackle pins 3 8 x 1 1 2 in and cotter pins 1 8 x 3 4 in Fig 8 To ensure that the cutting unit lifts properly secure the chains to the following links when connecting Front chains 9th link Rear c...

Page 12: ...3 3 3 1 2 4 4 4 5 5 4 1 2 6 6 Start the engine and raise the cutting unit so that the height of cut can be changed Stop the engine after the cutting unit is raised A 1 in 25 mm height of cut can be a...

Page 13: ...he top and bottom of the castor arm 3 Install the tensioning cap to secure the assembly Fig 11 4 Ensure that all four castor wheels are set at the same height of cut 1 3 2 4 4 5 Figure 11 1 Rear casto...

Page 14: ...14 Adjusting the Skids Adjust the skids by loosening the flange nuts positioning the skids as desired and tightening the flange nuts Fig 12 2 1 Figure 12 1 Skid 2 Flange nuts...

Page 15: ...rround the housing by uncut grass Always try to have one side of the mower housing free from uncut grass allowing air to be drawn into the housing When making an initial cut through the center of an u...

Page 16: ...dently start the engine and seriously injury you or other bystanders Remove the key from the ignition before you do any maintenance Caution Greasing the Bearings Bushings and Gear Box The cutting unit...

Page 17: ...on level surface lower the cutting unit to the floor shut the engine off and engage the parking brake 2 Remove the self tapping screws securing the shield to the top of the cutting unit and set the sh...

Page 18: ...sh down on the left push arm while you remove the capscrews flat washers and locknuts securing the ball joint mount and chain bracket to the castor arm on the cutting unit Fig 20 Now the helper can ca...

Page 19: ...Lower the cutting unit to the shop floor Remove the belt covers from the top of the cutting unit and set the covers aside 2 Unhook the spring from the idler arm bracket to release the belt tension Fig...

Page 20: ...spindle to retain all parts in place Servicing the Castor Wheels and Bearings The castor wheel rotates on a high quality roller bearing and is supported by a spanner bushing Even after many hours of u...

Page 21: ...cation of the product Warning Inspecting and Sharpening the Blade 1 Raise the cutting unit to the highest position shut the engine off and engage the parking brake Block the cutting unit to prevent it...

Page 22: ...to release the belt tension 5 Rotate the blades until the ends face forward and backward Measure from the floor to the front tip of the cutting edge and remember this dimension Then rotate the same bl...

Page 23: ...23 Troubleshooting 85 To 110...

Page 24: ...contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion wo...

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