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g012538

Figure 9

1.

Spring latch

4.

Reinforcement plate

2.

Rear mounting bracket

5.

Blower brace

3.

Front mounting bracket

3.

Position the new reinforcement plate under the
deck aligning the mounting holes with the holes
previously used for mounting the grass deflector
(

Figure 9

).

4.

Mount the front and rear brackets and
reinforcement plate to the deck with 2 previously
removed carriage bolts (3/8 -16 x 7/8 inch) and
flange nuts each (

Figure 9

). The bolt heads

must be on top of the deck.

5.

Remove the 2 knobs securing the blower to the
mounting brackets. Remove the blower.

6.

Using each bracket as a template, mark the
location and drill 2 additional 11/32 inch diameter
holes. (2 holes for the rear bracket and 1 for the
front bracket. Use the reinforcement plate for a
template to drill one of the 11/32 inch diameter
holes for the rear bracket.

Note:

Use caution when drilling the holes so

that the castor arm is not damaged.

7.

Secure the brackets and reinforcement plate
to the deck with bolts (5/16-18 x 3/4 inch) and
locknuts (

Figure 9

). The bolt heads must be on

top of the deck.

8.

Mount the blower brace to the rear mounting
bracket with 2 bolts (3/8-16 x 1 inch) and
locknuts (

Figure 9

) and to the castor arm with a

bolt (3/8-16 x 1 inch).

9.

When mounting the lift arm brackets to the
castor arms, mount other side of the blower
brace to the lift arm bracket and the right castor
arm with the bolt and nut previously removed.

g012557

Figure 10

1.

Lift arm bracket

2.

Right castor arm

6

Installing the Deck
Deflectors

Parts needed for this procedure:

1

Front deflector

1

Rear deflector

1

Rear shelf

1

Left shelf

1

Right shelf

6

Capscrew, 5/16 x 5/8 inch

6

Locknut, 5/16 inch

4

Capscrew, 3/8 x 1 inch

4

Lockwasher, 3/8 inch

3

Capscrew, 1/4 x 1 inch

3

Capscrew, 1/4 x 3/4 inch

6

Locknut, 1/4 inch

Procedure

1.

Insert the front deflector into the deck, aligning
the end of the deflector with the edge of the
discharge opening (

Figure 11

and

Figure 12

).

7

 

Summary of Contents for 30506

Page 1: ...and are located near any area of potential danger Replace any decal that is damaged or missing decal93 6696 93 6696 1 Stored energy hazard read the Operator s Manual decal106 6753 106 6753 1 Thrown object hazard keep bystanders away 2 Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts decal93 7301 93 7301 1 Warning read the Operator s Manual 2 Thrown object hazard...

Page 2: ... 5 Flange nut 3 8 inch 3 Install the blower mounting brackets Front deflector 1 Rear deflector 1 Rear shelf 1 Left shelf 1 Right shelf 1 Capscrew 5 16 x 5 8 inch 6 Locknut 5 16 inch 6 Capscrew 3 8 x 1 inch 4 Lockwasher 3 8 inch 4 Capscrew 1 4 x 1 inch 3 Capscrew 1 4 x 3 4 inch 3 6 Locknut 1 4 inch 6 Install the deck deflectors Deflector stop 1 Capscrew 1 4 x 3 4 inch 2 7 Locknut 1 4 inch 2 Mount t...

Page 3: ...on the machine on a level surface raise the cutting unit engage the parking brake ensure that the traction pedal is in the neutral position and the PTO lever in the OFF position shut off the engine and remove the key from the switch CAUTION The counterbalance spring is in tension when the deck is in the lower position 200 Series traction units only Always raise the deck before adjusting or removin...

Page 4: ...ight cover to the top of the cutting unit Remove the cover from the cutting unit 2 Loosen the 2 nuts securing the idler plate so the tension of the idler pulley against the belt is released Figure 4 g010559 Figure 4 1 Idler plate 3 Idler adjusting nut 2 Nut 2 3 Remove the belt from the right spindle pulley Figure 4 4 Remove the six carriage bolts and flange nuts securing the spindle housing assemb...

Page 5: ...ieve the proper belt tension Tighten the idler plate nuts 3 Installing the New Blades Parts needed for this procedure 3 Blade Procedure 1 Grasp the end of blade using a thickly padded glove Remove the blade bolt anti scalp cup and blade from the spindle shaft Figure 6 g010555 Figure 6 1 Blade bolt 2 Anti scalp cup 2 In sequence install a new blade sail facing toward the cutting unit and anti scalp...

Page 6: ...stall the new pivot brackets to the deflector mounts Figure 8 Do not over tighten the nuts because the brackets must be allowed to pivot Save this assembly for side discharge operation g012537 Figure 8 1 Grass deflector 2 Pivot brackets 5 Installing the Blower Mounting Brackets Parts needed for this procedure 1 Blower assembly with mounting brackets 3 Capscrew 5 16 x 1 inch 4 Locknut 5 16 4 Carria...

Page 7: ...illing the holes so that the castor arm is not damaged 7 Secure the brackets and reinforcement plate to the deck with bolts 5 16 18 x 3 4 inch and locknuts Figure 9 The bolt heads must be on top of the deck 8 Mount the blower brace to the rear mounting bracket with 2 bolts 3 8 16 x 1 inch and locknuts Figure 9 and to the castor arm with a bolt 3 8 16 x 1 inch 9 When mounting the lift arm brackets ...

Page 8: ...flector as a template mark and drill three 11 32 inch diameter holes through the deck 6 Secure the deflector to the deck with 3 bolts 5 16 18 x 5 8 inch and locknuts 5 16 18 inch 7 Before mounting the left and right shelves to the deck you must grind the welds off of the bottom edge of the deck Paint the deck after grinding 8 Using the existing holes mount the rear shelf to the deck with 4 bolts 3...

Page 9: ...op Parts needed for this procedure 1 Deflector stop 2 Capscrew 1 4 x 3 4 inch 2 Locknut 1 4 inch Procedure 1 Using the new deflector stop as a template set it on the original flat deflector stop Figure 17 Ensure that the new deflector stop is flush at the bottom contacting the side of the deck and parallel with the outside edge of the deflector support g012545 Figure 17 1 New deflector stop 3 Bolt...

Page 10: ...e 19 1 5 inches 4 13 32 inch diameter 2 2 1 1 16 inches 2 5 13 16 inch diameter 3 1 inch 3 Thread a flange nut 5 16 18 inch approximately 2 inches 5 cm onto the threaded rod Figure 20 g012548 Figure 20 1 Idler pulley arm 3 Threaded rod 2 Spring bracket 4 Spring 4 Insert the end of the threaded rod through the large hole in the spring bracket and loosely secure it with another flange nut 5 16 18 in...

Page 11: ...he alignment bolts slightly g012549 Figure 21 3 Secure the blower to the brackets with 2 knobs 4 Adjust the spring length to 4 7 8 inches 12 4 cm for proper belt tension by adjusting the flange nuts on the threaded rod 10 Install the Bumper Parts needed for this procedure 1 Bumper 4 Capscrew 5 16 x 3 inch 4 Locknut 5 16 inch Procedure 1 Using dimensions shown in Figure 22 locate mark and drill a 1...

Page 12: ...Figure 24 1 Trim molding 3 Bolt 2 Cover 2 Hook the rear of the deck cover Figure 24 onto the rear channel pin while aligning the cover mounting bolt with the hole in the right castor arm The cover is to rest on the trim molding Adjust the molding as required 3 Secure the cover to the right castor arm with the bolt 12 Installing the New Safety Guards Parts needed for this procedure 1 Belt guard 1 P...

Page 13: ...the bracket g012553 Figure 27 1 Hair pin cotter 4 Spring 2 Clevis pin 5 Bottom bracket 3 Top bracket 4 Install the spring assembly into the retaining bracket with a clevis pin and hairpin cotter 14 Installing the Cutting Unit to the Traction Unit No Parts Required Procedure 1 Engage the parking brake ensure that the traction pedal is in neutral and the PTO lever is in the Off position Start the en...

Page 14: ...another kit proceed to step 3 1 Using the dimensions shown in Figure 28 use a tape measure and mark the chute Note For convenience some chutes may have a light scribe mark where the chute must be cut off g012554 Figure 28 1 61 2 cm 24 12 inches 2 70 5 cm 27 75 inches 2 Draw lines around all sides of the chute and cut off with a saw 3 Set the deck to the desired height of cut setting 4 Slide the ch...

Page 15: ...ng does not extend far enough to eliminate the chance of the bagger striking a stationary object Stay far enough away from obstructions to avoid collisions Trim with the left side of the cutting unit only CAUTION Striking an object with the bagger can cause damage to the machine Use care to avoid collision between the hopper and any stationary objects Always trim with the left side of the cutting ...

Page 16: ...r and cutting unit after each use Wash the underside of the cutting unit daily with hose An excessive buildup of clippings will impair the collection system performance Check the belt tension and wear every 50 hours To adjust the belt tension loosen the idler mounting screws engage the idler lever and push the idler pulley firmly into the blower belt Tighten the mounting screws The blower gear box...

Page 17: ...authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions whereby it can be declared in conformity with all relevant Directives Certified Author...

Page 18: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Page 19: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

Page 20: ...tion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their lifetime Operating r...

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