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STARTING/STOPPING THE
ENGINE

1.

Ensure the parking brake is set, the PTO switch
is in OFF and the lift lever is in the TRANS-
PORT or FLOAT position (Fig. 9). Remove
your foot from the traction pedal and make sure
it is in neutral.

2.

Pull the choke (Fig. 9) to the full choke position
and move the throttle control (Fig. 9) to the
slow position.

3.

Turn the key in the ignition switch to START
(Fig. 9).  Release the key immediately when the
engine starts and allow it to return to the RUN
position.  Regulate the choke to keep the engine
running smoothly.

4.

When the engine is started for the first time, or
after an engine oil change or engine, transmis-
sion or axle overhaul, operate the machine in
forward and reverse for one to two minutes.
Also operate the lift lever and the PTO lever to
assure correct operation of all parts. Turn the
steering wheel to the left and right to check
power steering response.  Then shut the engine
off and check fluid levels, check for oil leaks,
loose parts and any other malfunctions.

5.

To stop the engine, move the throttle control
backward to SLOW, move the PTO switch to
OFF and turn the ignition key to OFF.  Remove
the key from the switch to prevent accidental
starting.

CHECKING THE INTERLOCK
SAFETY SYSTEM

The purpose of the safety interlock system is to pre-
vent the engine from cranking or starting unless the
traction pedal is in neutral and the PTO switch is in
the OFF position. Also, the engine will stop when

the PTO control is engaged or the traction pedal is
depressed with the operator off the seat.

1.

Move the PTO switch to OFF and remove your
foot from the traction pedal so it is fully
released.

2.

Turn the key to START.  The engine should
crank.  If the engine cranks, go to step 3. If the
engine does not crank, there may be a malfunc-
tion in the interlock system.

3.

Rise from the seat and engage the PTO switch
while the engine is running. The engine should
stop within 2 seconds. If the engine stops, the
switch is operating correctly; thus, go to step 4.
If the engine does not stop, there is a malfunc-
tion in the interlock system.

4.

Rise from the seat and depress the traction
pedal while the engine is running and the PTO
lever is disengaged. The engine should stop
within 2 seconds. If the engine stops, the switch
is operating correctly; thus, continue operation.
If the engine does not stop, there is a malfunc-
tion in the interlock system.

OPERATING 
CHARACTERISTICS

Practice driving the GROUNDSMASTER

®

1000L

before initial operation because it has a hydrostatic
transmission and its characteristics are different than
some turf maintenance machines. Some points to
consider when operating the traction unit and cutting
unit are the transmission, engine speed, load on the
cutting blades, and the importance of the brakes.

To maintain enough power for the traction unit and

16

Operation

Shut the engine off and wait for all moving
parts to stop before checking for oil leaks,
loose parts or other malfunctions.

CAUTION

Do not disconnect the safety switches because
they are for the operator’s protection.  Check
operation of the switches daily to be sure the
interlock system is operating correctly.  If a
switch is malfunctioning, replace it before oper-
ating the machine.  Replace the switches every
two years to be sure of maximum safety.

CAUTION

Summary of Contents for 30200-70001

Page 1: ...OPERATOR S MANUAL FORM NO 3319 628 GB Rev A MODEL NO 30200 70001 UP Traction Unit GROUNDSMASTER 1000L The Toro Company 1997...

Page 2: ...R WARNING and CAUTION identify per sonal safety related information IMPORTANT iden tifies mechanical information demanding special attention Be sure to read the directive because it deals with the pos...

Page 3: ...to be used and remove all objects which may be thrown by the machine 3 WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do n...

Page 4: ...isengage the power take off and lower the attachments change into neutral and set the parking brake stop the engine and remove the key 13 Disengage drive to attachments stop the engine and disconnect...

Page 5: ...This unit has an equivalent continuous A weighted sound pressure at the operator ear of 89 dB A based on measurements of identical machines per 91 386 EEC This unit has a sound power level of 104 LWA...

Page 6: ...lement implement input drive line Fingers or hand entangle ment chain drive Runover back over relevant machine to appear in dashed box Machine tipping riding mower Machine rollover ROPS relevant machi...

Page 7: ...ity Minus decrease negative polarity Horn Battery charging condition Hourmeter elapsed operating hours Fast Slow Continuous variable linear Volume empty Volume full Machine travel direction forward re...

Page 8: ...rature Hydraulic oil failure malfunction Fuel level Parking brake Fuel Fuel filter Fuel system failure malfunction Lock Unlock Differential lock 4 Wheel drive Power Take Off Diesel fuel Unleaded fuel...

Page 9: ...x 1 3 4 in 45 mm wide Individually controlled by two pedals connected by cable and conduit for steer ing assist Pedals may be latched together for two wheel braking Lever provided for the parking brak...

Page 10: ...4 The engine uses any high quality 10W30 deter gent oil having the American Petroleum Institute API service classification SE or SF Use the following chart to select the proper viscosity grade for the...

Page 11: ...ed ambient temperature Temperature viscosity recommendations are Expected Ambient Recommended Viscosity Temperature and type Over 32 C SAE 30 Type SF CC or CD 4 38 C SAE 10W 30 or 10W40 Type SF CC or...

Page 12: ...MOTES GOOD STARTING BY REDUCING THE BUILD UP OF COMBUSTION CHAMBER DEPOSITS LEADED GASOLINE CAN BE USED IF UNLEADED IS NOT AVAILABLE MINIMUM OCTANE RATING OF 87 NOTE NEVER USE METHANOL GASOLINE CONTAI...

Page 13: ...Figure 6 1 Fuel tank cap 2 Remove the fuel tank cap 3 Fill the tank to about one inch below top of the tank bottom of the filler neck DO NOT OVERFILL Then install the cap 13 Before Operating 1...

Page 14: ...m may be disengaged from the left brake pedal so both pedals work independently with each front wheel Amp Light Fig 9 The amp light should be off when the engine is running If it is on the charging sy...

Page 15: ...Hydraulic Lift Lever Fig 9 The hydraulic lift lever has three positions FLOAT TRANSPORT and RAISE To lower the cutting unit to the ground move the lift lever forward into the notch FLOAT The FLOAT pos...

Page 16: ...ve the PTO switch to OFF and remove your foot from the traction pedal so it is fully released 2 Turn the key to START The engine should crank If the engine cranks go to step 3 If the engine does not c...

Page 17: ...l wheel stops slipping thereby increasing traction on the downhill wheel If independent braking is not desired engage the lever on the left brake pedal with right pedal This pro vides simultaneous bra...

Page 18: ...tions are extremely dusty and dirty Dusty and dirty oper ating conditions could cause dirt to get into the bear ings and bushings resulting in accelerated wear Apply a liberal coating of grease to the...

Page 19: ...19 Maintenance Figure 16 Figure 17 Figure 18...

Page 20: ...asoline 32 2 L Coolant 50 50 Mix of Ethylene glycol anti freeze water 3 8 L 2 years filter 400 hours filter 200 hours filter 100 hours Daily Maintenance Checklist 1 Safety Interlock operation 2 Grass...

Page 21: ...oe in and steering linkage Charge transmission filter Torque the wheel lug nuts Change the engine oil filter Check electric clutch gap adjustment Check PTO belt tension Inspect cooling system hoses Ch...

Page 22: ...ent and air cleaner cover IMPORTANT Do not operate the engine without the air cleaner element because extreme engine wear and damage will likely result CLEANING THE RADIATOR OIL COOLER AND SCREEN Norm...

Page 23: ...ons Check lines and connections every 400 hours or yearly whichever comes first Inspect for deteriora tion damage or loose connections Fuel Filter Clean the fuel filter after every 50 hours or yearly...

Page 24: ...ean electrodes by using a wire brush because grit may release from the plug and enter the com bustion chamber resulting in engine damage Figure 25 4 After setting the air gap at 024 028 install spark...

Page 25: ...tion of water and permanent ethylene glycol anti freeze After every two years drain the coolant from the radiator reservoir expansion tank and engine by opening the drain cock and block plug After coo...

Page 26: ...Viscosity Temperature and Type Extreme over 32 C SAE 3O Type SF CC or CD engine oil Normal 4 38 C SAE 1OW 30 or 1OW 40 Type SF CC or CD engine oil Cool Spring Fall SAE 5W 30 Type SF CC or 1 10 C CD en...

Page 27: ...must be adjusted to move the brake shoes outward However the brake cables must be adjusted again to compensate for this adjustment 1 Disengage the lock arm from the right brake pedal so both pedals w...

Page 28: ...6 Lightly sand and use touch up paint on painted areas that are scratched chipped or rusted Repair any dents in the metal body 7 Service the battery and cables as follows a Remove the battery terminal...

Page 29: ...DUCT IDENTIFICATION The traction unit has two identification numbers a model number and a serial number that are stamped into a plate The identification plate is located near the left brake pedal on t...

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