
4. Slide the red terminal boot off the positive (red)
battery terminal. Then remove the positive (red)
battery cable (Figure 39).
5. Remove the hold down plate, j-bolts, and locknuts
securing the battery (Figure 39) and remove the
battery.
Installing the Battery
1. Place the battery onto the machine (Figure 39).
2. Secure the battery with the hold down plate, j-bolts,
and locknuts.
3. First, install the positive (red) battery cable to
positive (+) battery terminal with a nut, washer and
bolt (Figure 39). Slide the rubber cover over the post.
4. Then install the negative battery cable and ground
wire to the negative (-) battery terminal with a nut,
washer and bolt (Figure 39). Slide the rubber cover
over the post.
Checking the Battery Electrolyte Level
DANGER
Battery electrolyte contains sulfuric acid which is a
deadly poison and causes severe burns.
•
Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and rubber gloves to protect
your hands.
•
Fill the battery where clean water is always
available for flushing the skin.
1. Look at the side of the battery. The electrolyte must
be up to the
upper
line (Figure 40). Do not allow the
electrolyte to fall below the Lower line (Figure 40).
Figure 40
1.
Vent caps
3.
Lower line
2.
Upper line
2. If the electrolyte is low, add the required amount of
distilled water; refer to Adding Water to the Battery.
Adding Water to the Battery
The best time to add distilled water to the battery is just
before you operate the machine. This lets the water mix
thoroughly with the electrolyte solution.
1. Remove the battery from the machine; refer to
Removing the Battery.
Important:
Never fill the battery with distilled
water while the battery is installed in the
machine. Electrolyte could be spilled on other
parts and cause corrosion.
2. Clean the top of the battery with a paper towel.
3. Remove the vent caps from the battery (Figure 40).
4. Slowly pour distilled water into each battery cell
until the electrolyte level is up to the Upper line
(Figure 40) on the battery case.
Important:
Do not overfill the battery because
electrolyte (sulfuric acid) can cause severe
corrosion and damage to the chassis.
5. Wait five to ten minutes after filling the battery cells.
Add distilled water, if necessary, until the electrolyte
level is up to the Upper line (Figure 40) on the
battery case.
6. Install the battery vent caps.
Charging the Battery
WARNING
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks and
flames away from battery.
Important:
Always keep the battery fully charged
(1.265 specific gravity). This is especially important
to prevent battery damage when the temperature is
below 32°F (0°C).
1. Remove the battery from the chassis; refer to
Removing the Battery.
2. Check the electrolyte level; refer to Checking the
Electrolyte Level.
3. Make sure the filler caps are installed in battery.
Connect a 3 to 4 amp battery charger to the battery
posts. Charge the battery at a rate of 3 to 4 amperes
for 4 to 8 hours (12 volts).
Do not overcharge the
battery.
29
Summary of Contents for 23210
Page 41: ...Schematics g013418 Electrical Schematic Rev A 41 ...
Page 42: ...g013419 Hydraulic Schematic Rev A 42 ...
Page 43: ...Notes 43 ...