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Toro 07205TC Workman 3300-D, Operator'S Manual, Page: 32 / 56

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Toro 07205TC Workman 3300-D Operator'S Manual Download Page 32

 

   

 

Difficulty in connecting or disconnecting quick

couplers.

Pressure not relieved (Quick coupler under

pressure).

Engine running.

Remote hydraulic valve not placed in float.

Power steering hard.

Remote valve not in neutral or float position.

Remote hydraulic valve linkage out of

adjustment.

Hydraulic oil level low.

Hydraulic oil hot.

Hydraulic leaks.

Fittings loose.

Fitting missing o-ring.

 

Attachment does not function.

Quick couplers not fully engaged.

Quick couplers are interchanged.

Squealing noise.

Remote valve left in ON detent position

causing hydraulic oil to flow over relief valve.

Summary of Contents for 07205TC Workman 3300-D

Page 1: ...50 1 1 72 1 12 2 7 352 8 7 7 6 66 17 7 7 28 25 1 27 5 23 5 725 2 7 0 1 5 1 81 567 1 7 217 176 2 7 6 0 18 25 7 1 1 6 9 5 67 57 3 57 8 5 77 17 21 72 7 7 7 6 6 0 2 6 7 57 6 0 2 0 16 25 3 5621 6 7 16758 7...

Page 2: ...the user Therefore this manual must be read by you and those involved with the WORKMAN to make sure that safety proper set up operation and maintenance procedures are followed at all times The major s...

Page 3: ...rnal Combustion Engine Powered Industrial Trucks ADDRESS American National Standards Institute Inc 1430 Broadway New York New York 10018 U S A OR Underwriters Laboratories 333 Pfingsten Road Northbroo...

Page 4: ...Transporting Vehicle 29 Towing Vehicle 30 Trailer Towing 30 Remote Hydraulic Control 30 33 34 35 36 37 47 Using Bed Safety Support 38 Jacking Vehicle 38 General Air Cleaner Maintenance Practices 39 S...

Page 5: ...quickly Keep all shields safety devices and decals in place If a shield safety device or decal is malfunctioning illegible or damaged repair or replace it before operating the machine Always wear sub...

Page 6: ...r or crossing roads Always yield the right of way to pedestrians and other vehicles This vehicle is not designed for use on streets or highways Always signal your turns or stop early enough so other p...

Page 7: ...ever needed or assistance is required contact an Authorized TORO Distributor To be sure of optimum performance and safety always purchase genuine TORO replacement parts and accessories Replacement par...

Page 8: ...014 4 53 3 57 122 1 2 7 62 90 3 2 6 79 4 3 78 7 2189 25 4 14 90 6 798 9 25 7 7 7 62 3 498 753 5 7 90571 18971 957 79 5 0 2 71 79 5 0 2 71 79 5 79 5 79 5 7 359 0 7 21 8 542 79 5 7 359 0 7 21 8 542 79 5...

Page 9: ...12 0 12 0 12 0 12 0 12 0 4 1 3 12 0 4 1 3 12 0 12 0 12 0 12 0 12 0...

Page 10: ......

Page 11: ...r 2 wd 8 diameter front and rear 4wd Hand actuated parking brake actuates rear brake shoes 2 post roll over protection structure with shoulder restraint 1 4 gpm pressure balanced gear pump provides hy...

Page 12: ...tall steering wheel Nut 1 Cap 1 Fenders Front 2 Phillips Screw 10 24 14 Install front fenders Washer 14 Locknut 10 24 14 Seat Frame 1 Seat Frame Bracket 2 Carriage Bolts 3 8 16 x 3 4 lg 4 Install seat...

Page 13: ...ate together with 2 capscrews washers and nuts previously removed On right side secure rear of fender to tail light plate with 2 1 4 20 x 1 lg capscrews 281 I D flatwashers and nuts Loosely secure fro...

Page 14: ...ront legs of seat frame to sides of vehicle floor with 2 1 2 13 x 1 lg capscrews and locknuts Secure bottom of each seat frame bracket to vehicle frame with a 3 8 16 x 1 capscrew and lockwasher 4 2 4...

Page 15: ...illed with electrolyte or activated it must be removed from vehicle filled with electrolyte and charged Bulk electrolyte with 1 260 specific gravity can be purchased from a local battery supply outlet...

Page 16: ...3273 37 5 4 576 3 7 9 0 2 6 9 5 35536 32 2 7 5 35 7 32 00 5 6807 Slide battery into battery base so battery terminals are toward the rear of the vehicle 85 36 7 9 0 30 3 2 Install the positive cable r...

Page 17: ...merican Petroleum Institute API service classification CD CE CF or CF 4 Pour oil into fill opening until the oil level is up to the FULL mark on the dipstick Add the oil slowly and check the level oft...

Page 18: ...ace 3 3 7 3 6933 3 56 7796 48 441 38 3 7 5 6 846 5 7 6 24 3 97 9637 114 3 3 84 441 8 1 78 2 398 7 46 938 1 8 6 846 5 7 441 349 84 849 8 498 963 3 3 Check coolant level Coolant should be up to COLD lin...

Page 19: ...sure needed is determined by the payload carried The lower the air pressure the less the compaction and tire marks are minimized Lower pressure should not be used for heavy payloads at high speeds Tir...

Page 20: ...T 3 brake fluid Check level before engine is first started and every 8 hours or daily thereafter Park machine on a level surface Fluid level should be up to FULL line on reservoir If fluid level is lo...

Page 21: ...e vehicle floor board the brakes must be adjusted or repaired Gear Shift Lever Fig 21 Fully depress clutch pedal and move shift lever into desired gear selection A diagram of the shift pattern is indi...

Page 22: ...s for low speed driving Use this range when greater than normal power or control is required For example steep grades difficult terrain heavy loads slow speed but high engine speed spraying There is a...

Page 23: ...High water temperature function on warning light cluster is not used Fig 23 Indicates the total hours of machine operation The hour meter starts to function whenever the key switch is rotated to ON po...

Page 24: ...sengage PTO if so equipped and return hand throttle lever to OFF position if so equipped Move shift lever to NEUTRAL position and depress clutch pedal Keep foot off accelerator pedal When temperature...

Page 25: ...per performance and long vehicle life follow these guidelines for the first 100 operating hours D Check the fluid and engine oil levels regularly and be alert for indications of overheating in any com...

Page 26: ...u stay alert at all times Never operate the vehicle or any equipment if you are under the influence of alcohol or other drugs Even prescription drugs and cold medicines can cause drowsiness Read the l...

Page 27: ...nding water deep enough to get the brakes wet they will not work well until they are dry After driving through water you should test the brakes to make sure they work properly If they do not drive slo...

Page 28: ...s in controlling the vehicle on the hill and help you back down the hill more safely Reduce the weight of the load if it is a steep hill or if the load has high center of gravity Remember loads can sh...

Page 29: ...e vehicle s traction by locking the rear wheels so one wheel will not spin out This can help when you have heavy loads to haul on wet turf or slippery areas going up hills and on sandy surfaces It is...

Page 30: ...s having a Gross Trailer Weight GTW in excess of 1500 lbs use either a chassis mounted draw bar hitch rated for 3500 lb GTW or 5th wheel kit with brakes Trailer brakes are required whenever a trailer...

Page 31: ...is a momentary position and when the lever is released it spring returns to the center off position Momentarily holding and then releasing the control lever in this position will provide flow to quick...

Page 32: ...emote valve not in neutral or float position Remote hydraulic valve linkage out of adjustment Hydraulic oil level low Hydraulic oil hot Hydraulic leaks Fittings loose Fitting missing o ring Attachment...

Page 33: ...on n Engine Oil Level n Transaxle Oil Level n Cooling System Fluid Level1 n Brake Fluid Level n Air Cleaner2 n Unusual Engine Noises n Unusual Operating Noises n Tire Pressure n Radiator Screen Clean...

Page 34: ......

Page 35: ...lubrication is required if used for heavy duty vehicle operations The grease fitting locations and quantities are Tie rod ends 4 Fig 28 Front ball joints 4 Fig 28 Rear drive shafts 18 Fig 29 Front pi...

Page 36: ......

Page 37: ...0 D D _ D D 0 D D D 0 0 0 D 0 0 0 0 0...

Page 38: ...k rest support channel on Workman Fig 35 7 8 55479 947 89 Push bed support onto cylinder rod making sure support end tabs rest on end of cylinder barrel and on cylinder rod end Fig 36 7 8 55479 1 3 7...

Page 39: ...40 psi to prevent damage to the filter element Rinse filter from clean side to dirty to side C Dry filter element using warm flowing air 160_F max or allow element to air dry Do not use a light bulb...

Page 40: ...place safety support on extended lift cylinder to hold up bed Fuel filter water separator is mounted on inner side of right frame rail Fig 42 Clean area around filter canister mounting surface Remove...

Page 41: ...sen the pipe connection to the No 1 nozzle and holder assembly Fig 45 74 7 1 6245 Slowly depress accelerator pedal to full FAST position Turn key in key switch to START position and watch fuel flow ar...

Page 42: ...id span of crankshaft and alternator pulleys with 22 lbs of force A new belt should deflect 3 5 in A used belt should deflect 4 55 in If deflection is incorrect proceed to next step If correct continu...

Page 43: ...brake and remove key from ignition switch Remove drain plug from side of reservoir and let hydraulic fluid flow into drain pan Reinstall and tighten plug when hydraulic fluid stops draining Fill rese...

Page 44: ...ngine engage the parking brake and remove key from ignition switch Remove drain plug Fig 51 from side of reservoir and let hydraulic fluid flow into drain pan Remove hydraulic line and fitting connect...

Page 45: ...h pedal is 1 25 25 from floor If an adjustment is required loosen switch jam nuts and adjust up or down 74 76 59 6 Check adjustment every 200 hours Loosen set screw securing knob to parking brake leve...

Page 46: ...s then wait 60 seconds before engaging starter again If engine will not crank the load and box attachment must be removed to service engine or transaxle Visually inspect brakes for worn brake shoes af...

Page 47: ...serve all battery warnings while jump starting your vehicle D Be sure your vehicle is not touching the jump start vehicle D Connecting cables to the wrong post could result in personal injury and or d...

Page 48: ...apidly than if the machine is stored in a location where temperatures are cool Keep top of battery clean by washing periodically with a brush dipped in ammonia or bicarbonate of soda solution Flush th...

Page 49: ...throttle Torque Wheel Lug Nuts Check Front Wheel Alignment Inspect Service and Parking Brakes Inspect Fuel Lines Replace Electric Fuel Pump Filter Replace Fuel Water Seperator Filter Torque Cylinder...

Page 50: ...10...

Page 51: ...10...

Page 52: ...NGE R BK ORANGE ORANGE WHT BK BLACK BLUE BLACK BLACK BLUE WHT BROWN WHITE BLACK PINK CLUTCH SWITCH RED BLACK LIGHT SWITCH BRAKE SWITCH BLACK FUEL GAUGE HOUR METER RED PINK WHITE WHITE GREEN BLACK BLAC...

Page 53: ...E BLACK BLACK BLUE WHT BROWN WHITE BLACK PINK CLUTCH SWITCH RED BLACK LIGHT SWITCH BRAKE SWITCH BLACK FUEL GAUGE HOUR METER RED PINK WHITE WHITE GREEN BLACK BLACK ORANGE ORANGE HI LO LOCKOUT SWITCH 2...

Page 54: ...e concerning the unit supply the model and serial numbers to ensure correct information and replacement parts are obtained Do not order by reference number if a parts catalog is being used use the par...

Page 55: ......

Page 56: ...3 6 8 12 1 1 3 412 6 5 1 412 123 1 4 3 04 6 3 41 3 1 D This warranty does not apply to parts subject to consumption through use unless found to be defective Examples of parts which are consumed or use...

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