Toro 03621 Original Instructions Manual Download Page 24

The Toro Warranty

A Two-Year Limited Warranty

Conditions and Products Covered

The Toro Company and its affiliate, Toro Warranty Company, pursuant
to an agreement between them, jointly warrant your Toro Commercial
product (“Product”) to be free from defects in materials or workmanship
for two years or 1500 operational hours*, whichever occurs first. This
warranty is applicable to all products with the exception of Aerators
(refer to separate warranty statements for these products). Where a
warrantable condition exists, we will repair the Product at no cost to you
including diagnostics, labor, parts, and transportation. This warranty
begins on the date the Product is delivered to the original retail purchaser.
* Product equipped with an hour meter.

Instructions for Obtaining Warranty Service

You are responsible for notifying the Commercial Products Distributor or
Authorized Commercial Products Dealer from whom you purchased the
Product as soon as you believe a warrantable condition exists. If you need
help locating a Commercial Products Distributor or Authorized Dealer, or
if you have questions regarding your warranty rights or responsibilities,
you may contact us at:

Toro Commercial Products Service Department
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196

952–888–8801 or 800–952–2740
E-mail: [email protected]

Owner Responsibilities

As the Product owner, you are responsible for required maintenance and
adjustments stated in your

Operator's Manual

. Failure to perform required

maintenance and adjustments can be grounds for disallowing a warranty
claim.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the warranty
period are defects in materials or workmanship. This warranty does not
cover the following:

Product failures which result from the use of non-Toro replacement
parts, or from installation and use of add-on, or modified non-Toro
branded accessories and products. A separate warranty may be
provided by the manufacturer of these items.

Product failures which result from failure to perform recommended
maintenance and/or adjustments. Failure to properly maintain your
Toro product per the Recommended Maintenance listed in the

Operator’s Manual

can result in claims for warranty being denied.

Product failures which result from operating the Product in an abusive,
negligent, or reckless manner.

Parts subject to consumption through use unless found to be defective.
Examples of parts which are consumed, or used up, during normal
Product operation include, but are not limited to, brake pads and
linings, clutch linings, blades, reels, rollers and bearings (sealed or
greasable), bed knives, spark plugs, castor wheels and bearings, tires,
filters, belts, and certain sprayer components such as diaphragms,
nozzles, and check valves, etc.

Failures caused by outside influence. Conditions considered to be
outside influence include, but are not limited to, weather, storage
practices, contamination, use of unapproved fuels, coolants, lubricants,
additives, fertilizers, water, or chemicals, etc.

Failure or performance issues due to the use of fuels (e.g. gasoline,
diesel, or biodiesel) that do not conform to their respective industry
standards.

Normal noise, vibration, wear and tear, and deterioration.

Normal “wear and tear” includes, but is not limited to, damage to seats
due to wear or abrasion, worn painted surfaces, scratched decals or
windows, etc.

Parts

Parts scheduled for replacement as required maintenance are warranted
for the period of time up to the scheduled replacement time for that part.
Parts replaced under this warranty are covered for the duration of the
original product warranty and become the property of Toro. Toro will make
the final decision whether to repair any existing part or assembly or replace
it. Toro may use remanufactured parts for warranty repairs.

Deep Cycle and Lithium-Ion Battery Warranty:

Deep cycle and Lithium-Ion batteries have a specified total number of
kilowatt-hours they can deliver during their lifetime. Operating, recharging,
and maintenance techniques can extend or reduce total battery life. As the
batteries in this product are consumed, the amount of useful work between
charging intervals will slowly decrease until the battery is completely worn
out. Replacement of worn out batteries, due to normal consumption,
is the responsibility of the product owner. Battery replacement may be
required during the normal product warranty period at owner’s expense.
Note: (Lithium-Ion battery only): A Lithium-Ion battery has a part only
prorated warranty beginning year 3 through year 5 based on the time
in service and kilowatt hours used. Refer to the

Operator's Manual

for

additional information.

Maintenance is at Owner’s Expense

Engine tune-up, lubrication, cleaning and polishing, replacement of filters,
coolant, and completing recommended maintenance are some of the
normal services Toro products require that are at the owner’s expense.

General Conditions

Repair by an Authorized Toro Distributor or Dealer is your sole remedy
under this warranty.

Neither The Toro Company nor Toro Warranty Company is liable for
indirect, incidental or consequential damages in connection with the
use of the Toro Products covered by this warranty, including any
cost or expense of providing substitute equipment or service during
reasonable periods of malfunction or non-use pending completion
of repairs under this warranty. Except for the Emissions warranty
referenced below, if applicable, there is no other express warranty. All
implied warranties of merchantability and fitness for use are limited to
the duration of this express warranty.

Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so the above
exclusions and limitations may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights which vary from
state to state.

Note regarding engine warranty:

The Emissions Control System on your Product may be covered by
a separate warranty meeting requirements established by the U.S.
Environmental Protection Agency (EPA) and/or the California Air Resources
Board (CARB). The hour limitations set forth above do not apply to the
Emissions Control System Warranty. Refer to the Engine Emission Control
Warranty Statement supplied with your product or contained in the engine
manufacturer’s documentation for details

Countries Other than the United States or Canada

Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain
guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining
guarantee information, contact the Toro importer.

374-0253 Rev D

 

Summary of Contents for 03621

Page 1: ...8 Blade or 11 Blade DPA Cutting Unit with 5in Reel Reelmaster 5010 Series Traction Unit Model No 03621 Serial No 315000001 and Up Model No 03623 Serial No 315000001 and Up Register at www Toro com Original Instructions EN 3397 860 B ...

Page 2: ...bers in the space provided Figure 1 1 Location of the model and serial numbers Model No Serial No This manual identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions Figure 2 1 Safety alert symbol This manual uses 2 words to highlight informatio...

Page 3: ...cked up and thrown by the reel blades of the cutting unit Keep all bystanders away from the working area If the cutting blades strike a solid object or the unit vibrates abnormally stop and shut the engine off Check the cutting unit for damaged parts Repair any damage before starting and operating the cutting unit Lower the cutting units to the ground and remove the key from the ignition switch wh...

Page 4: ...ng Unit Parts needed for this procedure 1 Cutting unit Procedure After you remove the cutting unit from the box inspect the following 1 Check each end of the reel for grease Note Grease should be visibly evident in the reel bearings and internal splines of the reel shaft 2 Ensure that all nuts and bolts are securely tightened 3 Make sure that the carrier frame suspension operates freely and does n...

Page 5: ...ling the Loose Parts Parts needed for this procedure 1 Straight grease fitting 1 O ring 2 Screws Procedure Install the grease fitting on the reel motor side of the cutting unit Use Figure 5 to determine the position of the reel motors Figure 5 1 Cutting unit 1 5 Cutting unit 5 2 Cutting unit 2 6 Reel motor 3 Cutting unit 3 7 Weight 4 Cutting unit 4 1 Remove and discard the set screw on the reel mo...

Page 6: ...Figure 7 1 O ring 5 Install the reel motor 6 Grease the side plate until excess grease comes out the grease vent Figure 6 6 ...

Page 7: ...utting unit performance under your field conditions You may need to make further adjustments to obtain optimal cutting performance Important Do not overtighten the bedknife to the reel or you will damage it After backlapping the cutting unit or grinding the reel you may need to mow with the cutting unit for a few minutes and then perform this procedure to adjust the bedknife to the reel as the ree...

Page 8: ...icks each Note Each click turned moves the bedknife 0 018 0 0007 inch Do not overtighten the adjusting screws 10 Test the cutting performance by inserting a long strip of cutting performance paper Toro Part No 125 5610 between the reel and the bedknife perpendicular to the bedknife Figure 10 Slowly rotate the reel forward it should cut the paper Figure 10 Note If there is excessive reel drag eithe...

Page 9: ... with the cutting unit on your turf will determine the best setting to use You can adjust the aggressiveness of cut throughout the cutting season to allow for various turf conditions In general less to normal aggressive settings are more appropriate for warm season grasses Bermuda paspalum zoysia while cool season grasses bent bluegrass rye may require normal to more aggressive setups More aggress...

Page 10: ...4 5 3 3 3 Y Y 2 86 cm 1 125 inches Less Normal More 4 5 6 4 3 3 3 18 cm 1 250 inches Less Normal More 4 5 6 4 3 3 3 49 cm 1 375 inches Less Normal More 4 5 6 4 3 3 3 81 cm 1 500 inches Less Normal More 5 6 7 3 3 3 Indicates the U bracket on lift arm is positioned in the bottom hole Figure 14 High HOC Kit Part 110 9600 must be installed The front HOC bracket must be positioned in the top side plate...

Page 11: ...d for setting the height of groom HOG 2 Height adjusting screw 5 Hole not used 3 Nut 3 Hook the screw head on the cutting edge of the bedknife and rest the rear end of the bar on the rear roller Figure 17 4 Rotate the adjusting screw until the front roller contacts the gauge bar Figure 17 Adjust both ends of roller until the entire roller is parallel to the bedknife Figure 17 Important When set pr...

Page 12: ...quire the Low HOC bedknife for 12 7 mm 0 500 inch and below Figure 18 1 Bedknife lip height Adjusting the Turf Compensation Settings The turf compensation spring transfers the weight from the front to the rear roller This helps to reduce a wave pattern in the turf also known as marcelling or bobbing Important Make spring adjustments with the cutting unit mounted to the traction unit pointing strai...

Page 13: ...between the reel and the bedknife perpendicular to the bedknife Figure 20 Slowly rotate the reel forward it should cut the paper Figure 20 Note If excessive contact reel drag is evident either backlap reface the front of the bedknife or grind the cutting unit to achieve the sharp edges needed for precision cutting refer to the Toro Manual for Sharpening Reel and Rotary Mowers Form No 09168SL Impor...

Page 14: ...s a land width of 1 3 to 1 5 mm 0 050 to 0 060 inch and a 30 degree relief grind When the land width gets larger than 3 mm 0 120 inch wide do the following 1 Apply a 30 degree relief grind on all reel blades until the land width is 1 3 mm 0 050 inch wide Figure 23 and Figure 24 Figure 23 Model 036321 1 30 degrees 2 1 3 mm 0 050 inch Figure 24 Model 03623 1 1 3 mm 0 050 inch 2 30 degrees 2 Spin gri...

Page 15: ...ch 4 8 mm 0 190 inch 10 10 Degrees EdgeMax Model 03621 108 9095 6 9 mm 0 270 inch 4 8 mm 0 190 inch 10 5 Degrees Standard Optional 108 9096 6 9 mm 0 270 inch 4 8 mm 0 190 inch 10 5 Degrees Heavy Duty Optional 110 4074 9 3 mm 0 370 inch 4 8 mm 0 190 inch 10 5 Degrees Recommended Top and Front Bedknife Grind Angles Figure 25 2 3 g027268 1 Figure 25 1 Bedknife service limit 2 Top grind angle 3 Front ...

Page 16: ...and should be within 2 degrees of the recommended top grind angle Servicing the Bedbar Removing the Bedbar 1 Turn the bedbar adjusting screws counterclockwise to back the bedknife away from the reel Figure 29 Figure 29 1 Bedbar adjusting screw 3 Bedbar 2 Spring tension nut 4 Washer 2 Back out the spring tension nut until the washer is no longer tensioned against the bedbar Figure 29 3 On each side...

Page 17: ...l the bushings Figure 33 4 Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings in the frame of the cutting unit Figure 33 5 Secure the adjuster shaft with a flat washer and a locknut Figure 33 Torque the locknut to 20 to 27 N m 15 to 20 ft lb Note The bedbar adjuster shaft has left hand threads 6 Apply anti seize compound to the threads of the bedbar...

Page 18: ...igure 33 1 Shaft adjuster 4 Apply anti seize compound here 7 Apply anti seize compound here 10 Compression spring 2 Wave washer 5 Flat washer 8 Bedbar adjuster screw 11 Spring tension nut 3 Flange bushing 6 Locknut 9 Hardened washer 18 ...

Page 19: ...and outer seals to rebuild a roller The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the Roller Rebuild Kit Refer to your Parts Catalog or contact your distributor for assistance Figure 34 1 Rebuild kit Part No 114 5430 6 Bearing nut 2 Rebuild tool kit Part No 115 0803 7 Inner seal tool 3 Inner seal 8 Washer 4 Bearing 9 Bearing ...

Page 20: ...Notes 20 ...

Page 21: ...Notes 21 ...

Page 22: ...Series Traction Unit 22IN 5 IN 11 BLD FSR DPA CU 5010 H Cutting unit 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not b...

Page 23: ...India 0091 44 2449 4387 Valtech Morocco 212 5 3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly ...

Page 24: ...to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the final...

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