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tornos DECO 7/10, Manual

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OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e

300236 en − 02/07

Chap. 6. /2

INSTALLATION OF DRILLING / SLOTTING ATTACHMENT

To start with: Put the machine in SETTING mode.

What to do ?

Notes

Dismounting

Unscrew Eccentric Set Screw
1010.

Dismount the slotting unit.

Mounting

Mount the D25 toolholder.

Fit the slotting unit in place...

Position the slotting unit angularly
...

Screw in but do not tighten Eccen-
tric Set Screw 1010.

Center the D25 toolholder.

Align the attachment.

... through the front of the vertical
(support).

... on 0

°

 or 90

°

See LATERAL SETTING OF
D25-TOOLHOLDER, Instruction
300231, Page 10/4.

Alignment on 0

°

 or 90

°

, see below.

ALIGNING DRILLING / SLOTTING ATTACHMENT

on Angular Position 0

°

 or

 90

°

To start with: Mount a dial gauge on the pickoff spindle carriage.

What to do ?

Notes

Aligning

Loosen Clamping Screw 1020.

Turn Eccentric Set Screw 1010 ...

Tighten Clamping Screw 1020.

Shift the pickoff spindle carriage ...

... while holding down the attach-
ment.

... to establish a possible mis-
alignement of the attachment.

Summary of Contents for DECO 7/10

Page 1: ...0a DECO 7e 10e OPTIONS ALLIED TOOLING Δ ATTENTION Before handling operating the machine read first the SAFETY REGULATIONS TORNOS SA CH 2740 MOUTIER http www tornos ch Printed in Switzerland Copyright E 1999 2007 300236 en ...

Page 2: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 2 ...

Page 3: ... DRILLING ATTACHMENT 1600 1 2 1 305049 SPACERS 1610 2 3 305058 RADIAL POLYGONING ATTACHMENT 1700 1 3 1 POLYGON MILLING TOOLING 4 4 305066 SLOTTING ATTACHMENT FOR 30 50MM OD CUTTERS 1800 1 5 SPINDLES 1 5 1 305054 FIXED SPINDLE FOR ESX 12 COLLETS 3100 1 5 2 305143 FIXED SPINDLE FOR WJ8 COLLETS WATCH INDUSTRY 3115 3 5 3 305006 LIVE SPINDLE FOR ESX 12 COLLETS 3600 5 5 4 305102 LONG POWERED SPINDLE 361...

Page 4: ...Tool Breakage Sensor 5120 1 8 1 2 Backwork Tool Breakage Sensor 2 8 2 305069 LASER SENSOR 3 8 3 MIST SMOKE CONTROL 6 8 3 1 305173 Mist Smoke Control Unit FILTERMIST 5430 6 8 4 FB 703 FIRE PREVENTION UNIT 5483 9 8 4 1 Description 9 8 4 2 Application 9 8 4 3 Instructions and documents 9 9 305086 OIL INJECTOR FOR COLLET RINSING 4060 1 10 CUSTOMER INTERFACE OPTIONS 1 10 1 GENERAL 1 10 1 1 Option Socke...

Page 5: ...ENZLE PRODUCTIVITY MONITOR CONTROL AN EXAMPLE 7 10 4 1 Wiring Diagram for Optional Socket 1 7 10 4 2 Enable Outputs Inside Program Loop 7 10 5 SENSOR CONTROL OPERATION AN EXAMPLE 8 10 5 1 Wiring Diagram for Optional Socket 2 8 10 5 2 Configurating Optional Socket 2 Outside Program Loop 8 10 5 3 Enable Check by Input 1 Inside Program Loop 8 10 6 DRILL SENSOR CONTROL AN EXAMPLE 9 10 6 1 Configuratin...

Page 6: ...gurating Optional Socket 1 Outside Program Loop 13 10 9 2 Configurating Optional Socket 2 Outside Program Loop 13 10 9 3 Enable Sensor Check Inside Program Loop 13 10 9 4 Piston Check Timing Diagram 15 10 10 OPTIONAL SOCKET DIAGRAM WITH DO ALLOCATION 16 10 11 RECAP OF LOGICAL FUNCTIONS 16 10 11 1 Optional Socket Configuration Flags 17 10 11 2 Enable Disable Flags for Optional Socket Outputs 17 11 ...

Page 7: ...READING ON S1 S3 4 13 5 CALCULATING THREADING RATIO 4 14 305112 INTERNAL THREAD WHIRLING ON BACKWORK GANG T41 T44 4400 1 14 1 GENERAL NOTES AND TECHNICAL DATA 1 14 2 CENTERING WHIRLING TOOLHOLDER 2 14 3 305113 PNEUMATIC COOLANT SYSTEM FOR INTERNAL THREAD WHIRLING ON FRONTWORK BACKWORK GANGS 3 14 4 NSK SPINDLE 5 14 5 PNEUMATICS 6 14 6 OPTIMUM CUTTING DATA 7 14 7 PROGRAMMING SAMPLE 8 14 7 1 Example ...

Page 8: ...6 15 6 OPTIMUM CUTTING DATA 7 15 7 WHIRLING PROGRAMMING SAMPLES 7 15 7 1 Example 1 Standard Programming 8 15 7 2 Example 2 Programming C axis 8 15 7 3 Explanations to Examples 1 and 2 9 15 7 4 Formula for Two Variants 9 16 305115 EXTERNAL THREAD WHIRLING IN T33 POSITION 3650 1 16 1 GENERAL TECHNICAL DATA 3 16 2 TECHNICAL DATA 4 16 3 SETTING WHIRLING ATTACHMENT 5 16 3 1 Parallelism and Centering 5 ...

Page 9: ... 305125 LOCKING SYSTEM FOR ORIENTED PICKOFF SPINDLE 4040 1 18 1 PROGRAMMING THE MECHANICAL LOCKING SYSTEM 7 18 2 306125 LOCKING PNEUMATICS 8 18 3 305185 LIMITING CHUCKING FORCE SETTING SYSTEM TRAVEL 4052 9 19 305121 BAR RETENTION CLAWS 2900 1 20 LONG PART EVACUATION 4900 1 20 1 305116 LONG PART EJECTOR 1 20 2 305128 LONG PART CATCHER 6 20 3 305130 LONG PART EVACUATION PNEUMATICS 9 21 CHIP RECUPERA...

Page 10: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 10 ...

Page 11: ... 1 1 CH 2740 MOUTIER SUISSE Tél 032 494 44 44 Fax 032 494 49 03 TORNOS TECHNOLOGIES IBERICA Pol Ind El Congost Avda St Julia 206 Nave 8 E 08400 GRANOLLERS Tel 34 93 846 59 43 Fax 34 93 849 66 00 TORNOS TECHNOLOGIES DEUTSCHLAND Karlsruher Str 38 D 75179 PFORZHEIM Tel 07231 910 70 Fax 07231 910 750 TORNOS TECHNOLOGIES ITALIA SRL Via Einstein 24 I 20090 ASSAGO MI Tel 02 45 77 17 01 Fax 02 45 70 16 48...

Page 12: ...ous damage Attention indicates incorrect actions or such that may cause damage Prohibition indicates an action or operation prohibited because of evident or alleged hazards Info Gives information or comment related to safety Note Gives information unrelated to safety 1 4 IMPORTANT SAFETY INDICATIONS Δ Warning Read the instruction before operating the machine Should the user disregard the instructi...

Page 13: ...acity ESX 12 7 mm ET 12 M4 Circular cutter max 20 mm Height setting 10 mm maxi 2 3 5 10 mm acc to spacer thickness Speed max max 12000 rpm CROSS DRILLING ATTACHMENT OPERATION The attachment is equipped with a spindle Spindle support preloaded ball bearings in the front deep groove ball bearing in the back The bearings are pregreased for life Spindle drive over a notched pulley screwed and secured ...

Page 14: ...dard machine is equipped with a set of spacers 3 x 2 mm 2 x 3 mm 1 x 5 mm 1x 10 mm for the tool offsetting in Z TECHNICAL DATA TB Ident No Thickness No spacers in a set for Options 561065 2 mm 3 1001 1002 1600 466692 3 mm 2 1600 561066 5 mm 1 1600 561067 10 mm 1 1600 Is used for DECO 2000 functions each tool can receive 1 spacer ...

Page 15: ...w 450 Fastening screw POLYGONING ATTACHMENT DATA Feature Description Data Mounting position for DECO 2000 in T24 only Cutter 40 mm Gearing up 1 1 333 Cutter speed max maxi 12000 rpm POLYGONING ATTACHMENT OPERATION Cutter holding spindle support preloaded ball bearings Spindle bearing greasing The bearings are pregreased for life Spindle drive over a pair of bevel gears and a timing belt without ba...

Page 16: ...PTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 3 2 Secured with C31 Secured with C31 Secured with C31 Secured with C31 To be spaced on assembly To be spaced on assembly 420 ...

Page 17: ...ter and fix it with Screw 180 while holding the cutter to avoid rotation GREASING BEVEL GEARS Maintenance Interval Grease bevel gears annually or at least every 3000 hours operation What to do Notes Dismounting Undo and remove three Screws 420 Pull out Drive Shaft Unit 030 Do not lose Rings 040 Greasing Proceed to grease the pair of bevel gears See Instruction 300231 Para 2 2 2 MANUAL GREASING OF ...

Page 18: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 3 1 4 3 1 POLYGON MILLING TOOLING 305058a ...

Page 19: ...ACHMENT FOR 30 50mm OD CUTTERS 1800 COMPONENTS Item Designation 020 Spindle 040 Notched pulley 050 5mm spacer 060 10mm spacer 070 Pin 400 Pin 1010 Spindle locking hole SLOTTING ATTACHMENT APPLICATION DECO 2000 ENC 75 Designation 305009 Slotting attachment is of modular design 305066 Secured with 31 1010 ...

Page 20: ...MENT OPERATION The attachment is equipped with a spindle Spindle support preloaded ball bearings in the front deep groove ball bearing in the back Spindle bearing greasing The bearings are pregreased for life Spindle drive over a notched pulley screwed and secured at the rear end of the spindle Spindle immobilization over Hole 1010 to unscrew cutter holder nut TOOLHOLDER CHANGE Identical with Gang...

Page 21: ... to do Notes Dismounting Unscrew both Fastening screws 130 Dismount the toolholder Mounting Fit the toolholder in place Fit tighten both Fastening screws 130 locating it with the two pins LATERAL SETTING OF TOOLHOLDER To start with Put the machine in SETTING mode What to do Notes Setting Loosen both screws 140 Unscrew one of them and screw in the other one and proceed to set Tighten both screws 14...

Page 22: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 5 1 2 305054 Unscrewed by 1 4 turn secured with A2 Locating pin ...

Page 23: ...ength maxi 30 mm Longitudinal setting Z3 40 mm Lateral setting Y3 0 5 mm Off center radius 3 mm CHANGING TOOLHOLDER To start with Put the machine in SETTING mode What to do Notes Dismounting Unscrew both Fastening screws 120 Dismount the toolholder Mounting Fit the toolholder in place Fit tighten both Fastening screws 120 locating it with two pins LATERAL SETTING OF TOOLHOLDER To start with Put th...

Page 24: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 5 2 4 305143f1 ...

Page 25: ...FOR ESX 12 COLLETS 3600 COMPONENTS Item Designation 060 Feed fork 100 Eccentric sleeve 140 Lock 310 Lateral setting screw 320 Nipple 1010 Leak oil drain hole Caution Direct Leak Oil Drain Hole 1010 downwards The spindle bearings can jam if the joint does not work correctly 305006 320 060 100 140 310 1010 240 ...

Page 26: ...on shoulder inserted and sliding in the pulley Lock 140 transforms the live spindle into the fixed one CHANGING TOOLHOLDER To start with Take down the belt What to do Notes Dismounting Unscrew both screws 240 Dismount the toolholder Mounting Fit the toolholder in place Fit and tighten both screws 240 locating it with the two pins MANUAL GREASING OF FIXED SPINDLE Maintenance Interval semi annually ...

Page 27: ...305102 LONG POWERED SPINDLE 3610 COMPONENTS Item Designation 050 Feed fork 80 Eccentric sleeve 230 Lock 400 Lateral setting screw 410 Nipple 1010 Leak oil drain hole Caution Direct Leak Oil Drain Hole 1010 downwards The spindle bearings can jam if the joint does not work correctly 305102f2 ...

Page 28: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 5 4 8 305102f1 ...

Page 29: ...n shoulder inserted and sliding in the pulley 060 Lock 230 transforms the live spindle into the fixed one CHANGING TOOLHOLDER To start with Take down the belt What to do Notes Dismounting Unscrew both screws 260 Dismount the toolholder Mounting Fit the toolholder in place Fit and tighten both screws 260 locating it with the two pins MANUAL GREASING OF FIXED SPINDLE Maintenance Interval semi annual...

Page 30: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 5 4 10 ...

Page 31: ... Number of modular slotting milling fixtures 1 to 3 in T42 T43 T44 Option 4500 S5 drive required Number of drilling milling fixtures 1 in T42 T43 T44 If mounted precludes the use of the next post Drive Belt Layout 305053 see Instructions 300231 Page 10 6 Stationary D25 Toolholder 305037 required see Instructions 300231 Para 10 2 Live D25 Spindle Roller 305046 required see Instructions 300231 Para ...

Page 32: ... Eccen tric Set Screw 1010 Center the D25 toolholder Align the attachment through the front of the vertical support on 0 or 90 See LATERAL SETTING OF D25 TOOLHOLDER Instruction 300231 Page 10 4 Alignment on 0 or 90 see below ALIGNING DRILLING SLOTTING ATTACHMENT on Angular Position 0 or 90 To start with Mount a dial gauge on the pickoff spindle carriage What to do Notes Aligning Loosen Clamping Sc...

Page 33: ...LOTTING TOOLHOLDER To start with Put the machine in SETTING mode What to do Notes Dismounting Take down Steady 140 Remove the collet nut by undoing two Screws 310 while locking the spindle in Hole 1020 Mounting Change the tool Screw on the collet nut Mount Steady 140 while locking the spindle in Hole 1020 GREASING BEVEL GEARS Maintenance Interval Grease bevel gears annually or every 3000 hours ope...

Page 34: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 6 1 4 1020 305056 ...

Page 35: ... SPECIFICATIONS Items Description Specifications Installation The equipment occupies 2 pos By using the false pos T25 it only occupies one pos in T22 23 and 24 Fixed in T25 Programmed in T24 Module from 0 04 to 0 2 Angular adjustment 2 Maximum torque 7 Nm Maximum speed 8 000 rpm Description The cutting equipment is fitted with a spindle mounted on greased for life ball bearings The spindle is driv...

Page 36: ...he cutter If that is not the case use the following formula For example pitch t 0 36 angle 32 Dp cut pitch line t Dp x π tg α α Dp x π t ADJUSTING THE DEVICE INCLINATION Starting condition Pickoff spindle in upper position Operations Notes Assembly Put the equipment in position Screw and lock the two 5 screws fit by two pins see drive S2 instr 300651 Install the adjusting dolly Lock with the screw...

Page 37: ... pitch t Position in the middle of the first complete tooth Value read 1 08mm Y Z 1 4 t 1 4 t X Work cutter under the part subtract 1 4 pitch 1 08 0 09 0 99 Work cutter on the part add 1 4 pitch 1 08 0 09 1 17 Geometry in Z Value read 12 98mm Subtract cutter radius negative 12 98 6 18 98 Operations Notes Geometry in Y Fixing in pos T22 T23 and T24 Offset of 28 5mm between the pin and equipment cut...

Page 38: ...uipment rotation to the left M204 M204 M103 1 Cutter on the part Headstock rotation to the left M104 Equipment rotation to the left M204 M204 M104 7 2 1 Sample Programming Cutter under the part downstream cutting 2652 15 cutter 12mm cut off speed 100m min number of teeth 15 number of tool turns 2 652rpm number of spindle turns 177rpm 1000 x 100 π x 12 ROTATION S1 177 M103 S177 ROTATION S2 2652 M20...

Page 39: ...checking if the cutoff tool is broken after pickoff spindle retracts with a part picked off INSTALLATION To start with Sensor mounted see Page 6 4 What to do Notes Mount and fasten the device beside the X1 Y1 gang tooling on the vertical SETTING SENSOR To start with Sensor tested see Page 6 6 What to do Notes Clean the sensor with compressed air Cleaning duration approx 1 to 1 5 sec according to t...

Page 40: ...s sensing in masked time of a single Backwork Tool T41 to T44 only INSTALLATION To start with Sensor mounted see Page 6 4 What to do Notes Mount and fasten the device on X4 carriage or above the pickoff spindle nose SETTING SENSOR To start with Sensor tested see Page 6 6 What to do Notes Clean the sensor with compressed air Cleaning duration approx 1 to 1 5 sec according to trials Bring the tool t...

Page 41: ...er beam Caution The laser beam and tool rotation frequencies interfere with each other This results for certain speeds in a stroboscopic effect which affects the monitoring The laser beam reflection on the swarf or other surfaces in the measurement area may be misinterpreted as the presence of a drill Direct the laser beam perpendicularly to the monitored surface Before monitoring clean the sensor...

Page 42: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 8 2 4 305069 ...

Page 43: ...e system for good oper ation Setting testing 305069 OPERATION Operation principle triangulation The sensing distance is determined from the beam reflection angle Sensing distance for best results 80 mm or 55 mm from the cover when the beam concentricity is optimal Pneumatic system for cleaning the laser beam hole and the tool at the pres ence check Multiple application due to the available rods an...

Page 44: ...ple centrifuge requiring minimum maintenance COMPONENTS This system consists of the following items Description Item 305173 Oil spray extractor 0010 521789 Smoke evacuator control equipment 0500 LOCATION OF ITEMS Item no Description 10 Mist centrifuge 1010 Dry smoke filtre F7 99 95 241669 Suction hood see drawing 241669f1 1020 Oil return conduit 1010 10 1020 MIST SMOKE CONTROL UNIT DATA Capacity r...

Page 45: ... the housing drum antivibration supports 4 If the machine is mounted on an antivibration support make sure that the two retention belts are mounted according to the instructions 5 Let the drum stop before you remove the cover clips PREMOUNTING FILTERMIST UNIT Départ usine FILTERMIST UNIT MAINTENANCE Maintenance interval Carry out the maintenance works annually or every 3000 hours operation To star...

Page 46: ... Even though annual servicing is performed some incidents may require a periodic cleaning This will be generally indicated by a dropoff in output or excessive vibra tions especially during the unit s startup operations You can order the spare parts directly at LESTOPREX AG CH 8640 RAPPERSWILL SG 41 55 210 41 41 241669f1 ...

Page 47: ...ven in maker s instructions supplied with the equipment in 5 languages The specifications concerning manipulation conditions for operation and safety are contained therein Δ Danger Unauthorized manipulation of the machine s fire protection system can diminish the working capacity of the system and or cause harm to per sons and cause material damage Caution Read and follow the manufacturer s warnin...

Page 48: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 8 4 3 10 ...

Page 49: ...is purpose OIL INJECTOR DATA Feature Description Data Oil volume per pulse approx 20 cm3 Refill duration approx 3 sec OIL INJECTOR OPERATION Activation of the pneumatic thrustor makes oil flow under pressure through the nozzle Return movement of the thrustor refills the hydraulic chamber with oil To start up the oil injector proceed as follows otherwise the hydraulic chamber will not fill up Open ...

Page 50: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 9 2 305086 ...

Page 51: ... is equipped with Guidebush Coolant System 305057 see Instructions 300231 Para 9 3 CLEANING OIL INJECTOR FILTER Cleaning interval Clean the oil injector filter weekly or every 50 hours operation What to do How What for Notes Cleaning Remove the filter Clean or change the filter Fit back the new filter See Instructions 300234 SPARE PARTS 305057 Page 39 ADJUSTING OIL FLOWRATE To start with Put the m...

Page 52: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 9 4 ...

Page 53: ...put Wiring Optional Socket 1 Input 1 is Terminal 891 on Terminal Box XT 800 Input 2 is Terminal 892 on Terminal Box XT 800 Optional Socket 2 Input 1 is Terminal 893 on Terminal Box XT 800 Input 2 is Terminal 894 on Terminal Box XT 800 10 1 2Option Socket Outputs Number of outputs per socket 2 Application Activation of relays contactors electro valves electro magnets etc which connect to Terminal B...

Page 54: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 10 1 2 2 MACHINE rear view Electric cabinet with terminal boxes ...

Page 55: ...of Message 2011 MESSAGE ON OPTION SOCKET A message does not affect the Part Program run Programming M800 P1 1755 When you configurate the socket to enable the message 2011 MESSAGE ON OPTIONAL SOCKET this can entail stopping and restarting the program run automatically Numeric control PNC 16TB Option K 9 6 1 Numeric control PNC 16i Option K 23 0 1 Now the appearance of 2011 MESSAGE ON OPTIONAL SOCK...

Page 56: ...change over to Alarms Class 4 after 10 minutes and cut off the power to the machine 10 2 4Enable Disable Outputs on Optional Socket 1 M811 enables Output 1 M812 disables Output 1 DO 1761 1 disables Output 1 over RESET key Programming M800 P1 1761 DO 1765 1 disables Output 1 Programming M800 P1 1765 M813 enables Output 2 M814 disables Output 2 DO 1762 1 disables Output 2 over RESET key Programming ...

Page 57: ...e the socket to enable the message 2011 MESSAGE ON OPTIONAL SOCKET this can entail stopping and restarting the program run automatically Numeric control PNC 16TB Option K 9 7 1 Numeric control PNC 16i Option K 23 1 1 Now the appearance of 2011 MESSAGE ON OPTIONAL SOCKET 2 stops the part program its disappearance restarts the part program DO 1776 1 enables display of Alarm 2012 ALARM CLASS 1 OPTION...

Page 58: ...t 2 M821 enables Output 1 M822 disables Output 1 DO 1781 1 disables Output 1 over RESET key Programming M800 P1 1781 DO 1785 1 disables Output 1 Programming M800 P1 1785 M823 enables Output 2 M824 disables Output 2 DO 1782 1 disables Output 2 over RESET key Programming M800 P1 1782 DO 1786 1 disables Output 2 Programming M800 P1 1786 ...

Page 59: ...loop start enables Output 2 on Optional Socket 1 M811 D811 1000 enables Quantity Indicator Output Command response time 1 sec enables Output 1 on Optional Socket 1 M812 disables Quantity Indicator Output disables Output 1 on Optional Socket 1 M20 End of part signal M814 disables Operating Time to be put at program loop end disables Output 2 on Optional Socket 1 Terminal box in electric cabinet Qua...

Page 60: ...am stops at the end of table Alarm Class 1 10 5 2Configurating Optional Socket 2 Outside Program Loop M800 P1 1773 P2 1776 1773 disables unused Input 2 1776 selects Alarm Class 1 10 5 3Enable Check by Input 1 Inside Program Loop M825 enables check start generates 100 ms impulse to enable checking Input 1 on Socket 2 If Input 1 on Socket 2 is at 1 and M825 enabled Alarm 2012 ALARM CLASS 1 OPTION SO...

Page 61: ...es unused Input 2 1756 selects Alarm Class 1 In tool presence the program stops instantaneously Alarm Class 3 M800 P1 1753 P2 1757 1753 disables unused Input 2 1757 selects Alarm Class 3 10 6 2Enable Check Inside Program Loop M815 enables check start M811 D811 300 Sensing command response time 300 ms M812 disables sensing command In tool absence input is 0 and M815 enabled Alarm 2012 ALARM CLASS 1...

Page 62: ... Box XT 800 2 24V 893 10 7 2Configurating Optional Socket 2 Outside Program Loop M800 P1 1770 P2 1773 P3 1775 1770 reverses Input 1 signal enabled at 0 1773 disables unused Input 2 1775 selects a message 10 7 3Enable Check by Input 1 Inside Program Loop M825 enables check start generates 100 ms impulse to enable checking Inputs 1 and 2 on Socket 2 If Input 1 on Socket 2 is 0 and M825 enabled Alarm...

Page 63: ...wing requirements to be met Piston forward sensing to be 1 before piston return If not the program stops instantaneously by selecting an Alarm Class 3 Piston backward sensing to be 1 before machining is continued If not the program stops instantaneously by selecting an Alarm Class 3 Terminal Box XT 800 Terminal Box XT 800 PISTON FORWARD SENSOR INPUT I on OPTIONAL SOCKET 1 PISTON BACKWARD SENSOR IN...

Page 64: ... start by piston forward input M811 D811 1000 enables piston advance control M812 disables piston advance control piston return G04 X2 2 s dwell acc to the time necessary for piston to return M825 enables check start by piston backward input If Input 1 on Socket 1 is 0 and M815 enabled Alarm 1013 ALARM CLASS 3 OPTION SOCKET is displayed and the operator must assume that the piston advance has not ...

Page 65: ...Configurating Optional Socket 2 Outside Program Loop M800 P1 1770 P2 1773 P3 1777 1770 reverses input signal enabled at 0 1773 disables unused Input 2 1777 selects an Alarm Class 3 10 9 3Enable Sensor Check Inside Program Loop M811 D811 16 enables piston advance control M812 disables piston advance control G04 X2 2 s dwell acc to the time necessary for piston to reach the piston forward sensor M81...

Page 66: ...300236 en 02 07 Chap 10 9 3 14 Terminal Box XT 800 Terminal Box XT 800 PISTON FORWARD SENSOR INPUT I on OPTIONAL SOCKET 1 PISTON BACKWARD SENSOR INPUT I on OPTIONAL SOCKET 2 40 40 PISTON ADVANCE ELECTRO VALVE PISTON RETURN ELECTRO VALVE Terminal Box XT 800 2 ...

Page 67: ...ED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 10 9 4 15 10 9 4Piston Check Timing Diagram 2 s 2 s Piston advance control Piston forward check Piston backward check Time ITP Piston return control ...

Page 68: ...Inputs In1 and In2 Flags 3 and 4 disable Inputs In1 and or In2 Flag indication 1 disables the input Flag 5 determines when check starts ck Flags 6 to 8 determine actions to be enabled Gates 6 7 8 9 are actually flip flops to be reinitialized by PMC when program starts Flag 9 enables Register Event 7 cf the concept of sequences 10 11 RECAP OF LOGICAL FUNCTIONS XOR Gates 1 and 2 OR Gates 3 and 4 AND...

Page 69: ... 1774 6 1755 1775 7 1756 1776 8 1757 1777 9 1760 1780 10 11 2 Enable Disable Flags for Optional Socket Outputs Flags Socket 1 Socket 2 Set OUT 1 1763 1783 Set OUT 1 1765 1785 Set OUT 2 1764 1784 Set OUT 2 1766 1786 Reset OUT 1 1765 1785 Reset OUT 1 1763 1783 Reset OUT 2 1766 1786 Reset OUT 2 1764 1784 RR1 1761 1781 RR2 1762 1782 RR1 and RR2 enable resets of Output 1 and 2 respectively for machine ...

Page 70: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 10 11 2 18 ...

Page 71: ...TACHMENT IN T33 3700 TECHNICAL DATA This is a special attachment for the connector industry Material machined brass Eléments Description Caractéristiques Circular cutter max maxi 35 mm Selection stroke 30 mm Speed 12000 rpm Torque 0 05 Nm 1001 Piping bracket NSK spindle 320 150 080 170 020 300 160 030 305092 010 ...

Page 72: ...SK spindle is fastened with Screw 320 The sleeve and the spindle to be positioned on setting up A guard for the cutter is fixed to the spindle The piping bracket to be positioned with Spacer 080 and Screw 170 Caution Air service pressure must not sink under 6 bar The air pressure required for good operation of the spindle is 5 bar 11 2 MANUAL GREASING Grease to use See Instructions 300231 Para 2 1...

Page 73: ...on rate to set 30 to 40 drops per minute Δ Attention The motor must not run without oil Wait about 2 min before the oil reaches the spindle Checking Disconnect at spindle level and wait till oil arrives Oil acc to the table below ENERGOL HLP D10 TELLUS OIL C 10 VELOCITE OIL No 6 DTE 21 Mobil MOT O RE X Pneumatics Standard COREX EP D10 ISO 10 ISO L FD 10 BP 1003 NSK ASTRO SYSTEM SPINDLE Motor AM 30...

Page 74: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 11 4 4 11 4 PNEUMATICS 1004 Additional Baseplate 305072 Magic Guidebush Laser Laser Laser NSK spindle Injector NSK spindle ...

Page 75: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 11 4 5 1005 ...

Page 76: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 11 4 6 1006 305098f1 Broche NSK Spindel NSK NSK spindle Mandrino NSK Mandril NSK ...

Page 77: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 11 4 7 1007 1008 ...

Page 78: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 11 4 8 1009 1010 ...

Page 79: ...ce quality 600 parts machined without problem 2 0 5 5 4 12000 0 03 Ditto i e cross slotting in solid stock but without stopping before cutter exit Bad With 70 of 0 1 mm rev feedrate spindle slows down and cutter jams Go down to 0 03 mm rev to prevente spindle for loosing too much speed 3 0 5 5 6 12000 0 015 Ditto i e cross slotting in solid stock but without stopping before cutter exit OK 0 015 ma...

Page 80: ... Result 12 0 5 6 2 12000 0 015 Cross slotting Maximum feedrate before freezing Over 0 02 mm rev cutter jams because it is seized by slot edges 13 0 5 10 2 12000 0 1 Cross slotting Note A higher feedrate 0 1 mm rev is better because 10 mm can be cut due to inertia without problems OK no spindle freezing Below 0 1 mm rev slot edges seize cutter from 6 mm length on 14 0 5 10 2 8 12000 0 1 Cross slott...

Page 81: ...02 07 Chap 12 1 12 305096 CROSS DRILLING MILLING ATTACHMENT TECHNICAL DATA This is a special attachment for the connector industry Material machined brass Eléments Description Caractéristiques Circular cutter max maxi 30 mm Speed 30000 rpm Torque 0 01 Nm 1101 305096f1 ...

Page 82: ...e required for good operation of the spindle is 5 bar 12 2 NSK SPINDLE Fig 1102 Operation and maintenance see the NSK NAKANISHI INC supplier s documentation delivered with each attachment Pneumatic drive acc to Diagram 305098 in Page 11 6 and Electrical Documentation 222 E 02 01 Lubrication to be set at 30 to 40 drops per minute The motor must not run without oil Caution Wait about 2 minutes befor...

Page 83: ...3 3 1102 30000 t min NSK ASTRO SYSTEM SPINDLE Motor AM 300 216959 Air Unit K 234 216966 Speed Reducer ARG 01 216963 Spindle NR 302 242422 Arbor KCH 03 Chuck CHK K 265 12 3 PNEUMATICS 1103 Additional Baseplate 305072 Magic Guidebush Laser Laser Laser NSK spindle Injector NSK spindle ...

Page 84: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 12 3 4 1104 1106 ...

Page 85: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 12 3 5 1105 305098f1 Broche NSK Spindel NSK NSK spindle Mandrino NSK Mandril NSK ...

Page 86: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 12 3 6 1107 1108 ...

Page 87: ...m 1 chip clearing OK 2 2 lipped cutter 3 2 5 8200 0 012 or 100 mm min Machining of a key length 12 mm Thickness 3 5 mm Contouring in Y1 and Z1 Note Cutting to 2 5 mm depth in solid stock OK 3 2 lipped cutter 3 3 8200 0 01 or 90 mm min Cutting a keyway length 12 mm Thickness 3 5 mm Contouring in Y1 and Z1 Note Cutting to 2 mm depth in solid stock OK 4 3 lipped cutter 6 2 8200 0 0097 or 80 mm min Cu...

Page 88: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 12 4 8 ...

Page 89: ...tions T31 T32 T33 Guard adaptation required acc to Fig 1203 on machines with an earlier type of Guard 3 Fig 1202 Spindle travel max 50 mm Spring 2 Fig 1202 to be selected acc to thread dimensions from three springs varying in force and delivered with each unit 13 3 MANUAL GREASING Put in oil through Nipple 1 Fig 1202 Use oils indicated in the table below ENERGOL HLP D10 TELLUS OIL C 10 VELOCITE OI...

Page 90: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 13 3 2 1201 1202 1 2 3 ...

Page 91: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 13 3 3 1203 50 GUARD ADAPTATION 561099 1204 ...

Page 92: ...rat Spring force kg Disper sion in length mm pcs 1 M4 30 9000 8000 10000 1000 8 2 0 44 50 2 M4 10 9000 8000 10000 1000 8 2 0 20 75 3 M2 10 9000 7500 10500 1500 5 1 0 13 50 4 M1 6 9000 7500 10500 1500 5 1 0 10 50 5 M1 6 9000 6000 12000 3000 2 1 0 08 50 6 M1 6 11500 11000 12000 5000 22 1 0 12 50 13 5 CALCULATING THREADING RATIO Calculate a THREADING RATIO as follows S1 speed S3 speed for threading 9...

Page 93: ... and feed rate ensures execu tion of a thread in a single pass Remarque For motor operation and maintenance see Supplier Documentation of NSK delivered with each attachment Feature Description Notes Data 2 Cutter Drive Spindle motor Pneumatic Make NSK Type NR 301 Speed 30000 rpm Torque max 0 01 Nm 3 Cutter Type Thread milling cut ter monoblock Material Carbide Form ISO 60 Dimensions example M2 3 m...

Page 94: ...S ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 14 2 2 14 2 CENTERING WHIRLING TOOLHOLDER See also Para 10 1 of Operating Instructions 300231 INSTALLATION OPERATION MAINTENANCE 305111 ...

Page 95: ... DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 14 3 3 14 3 305113 PNEUMATIC COOLANT SYSTEM FOR INTERNAL THREAD WHIRLING ON FRONTWORK BACKWORK GANGS Starting point of coolant tube 1303 End point of coolant tube 1304 ...

Page 96: ...IONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 14 3 4 Cutting oil Source Coolant Pressure amplifier Coolant for Backwork Tools T41 42 43 44 Coolant for T31 32 33 Frontwork Tools ...

Page 97: ...to Diagram 305098 in Page 10 6 and Electrical Docu mentation 222 E 02 01 Lubrication rate to set 30 to 40 drops per minute The motor must not run without oil Caution Wait about 2 min before the oil reaches the spindle Checking Disconnect at spindle level and wait till oil arrives Oil acc to the table below ENERGOL HLP D10 TELLUS OIL C 10 VELOCITE OIL No 6 DTE 21 Mobil MOT O RE X Pneumatics Standar...

Page 98: ...O 7a 10a DECO 7e 10e 300236 en 02 07 Chap 14 5 6 14 5 PNEUMATICS Caution Service pressure must not drop below 6 bars Good spindle operation requires a pressure of 5 bars 305098f1 Broche NSK Spindel NSK NSK spindle Mandrino NSK Mandril NSK ...

Page 99: ...pindle speed 50 rpm Rotation direction CCW Milling method down milling Milling direction from outside inwards Insert RH Lubricant pressure 3bars Lubrication method injection nozzle 1305 M 1 6 The drawing demonstrates while retaining true proportions the space between the cutter and the bore diameter during cutting To evacuate the chips the oil jet must be precisely directed ...

Page 100: ... speed 50 rpm NSK spindle speed 30000 rpm Thread M2 x 0 4 mm Part T44 tool geometry 1306 Z4 25 X4 1 6 14 7 1 Example Programming C Axis M892 NSK spindle ON M403 S0 random G1 X4 2 G100 G1 Z4 1 G100 M1 M498 S4 in C axis G4 X0 5 G1 C4 4950 Z4 4 5 F18000 G94 Whirling G1 X4 1 5 G100 G1 Z4 20 G100 M893 NSK spindle OFF M499 S4 C axis ...

Page 101: ... Example 4 5 1 5 5 mm 5 5 0 4 13 75 rev 13 75 x 360 4950 F18000 Spindle Speed 50 rpm x 3605 50 x 360 18000 min 14 7 3 Formula for One Variant NSK spindle speed 30000 rpm Obligatory feedrate 0 0105 mm rev 30000 x 0 0105 315 mm min S4 spindle speed 50 rpm 315 6 2832 50 rpm 6 2832 mm 3 1416 x Thread Diameter circumference 3 1416 x 2 6 2832 mm 30000 rpm Development mm divided by Chip 315 0 0105 30000 ...

Page 102: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 14 7 3 10 ...

Page 103: ...te ensures execu tion of a thread in a single pass Remarque For motor operation and maintenance see Supplier Documentation of NSK delivered with each attachment Feature Description Notes Data 2 Cutter Drive Spindle motor Pneumatic Make NSK Type NR 301 Speed 30000 rpm Torque max 0 01 Nm 3 Cutter Type Thread milling cutter monoblock Material Carbide Form ISO 60 Dimensions example M2 3 mm working len...

Page 104: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 15 1 2 15 1 CENTERING WHIRLING ATTACHMENT Center the attachment with Spacer 070 305112 ...

Page 105: ... DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 15 2 3 15 2 305113 PNEUMATIC COOLANT SYSTEM FOR INTERNAL THREAD WHIRLING ON FRONTWORK BACKWORK GANGS Starting point of coolant tube 1403 End point of coolant tube 1404 ...

Page 106: ...NS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 15 2 4 Cutting oil Source Coolant Pressure amplifier Coolant for counter operations T41 42 43 44 Coolant for T31 32 33 end operations ...

Page 107: ...to Diagram 305098 in Page 10 6 and Electrical Docu mentation 222 E 02 01 Lubrication rate to set 30 to 40 drops per minute The motor must not run without oil Caution Wait about 2 min before the oil reaches the spindle Checking Disconnect at spindle level and wait till oil arrives Oil acc to the table below ENERGOL HLP D10 TELLUS OIL C 10 VELOCITE OIL No 6 DTE 21 Mobil MOT O RE X Pneumatics Standar...

Page 108: ...must not drop below 6 bars Good spindle operation requires a pressure of 5 bars 15 5 MANUAL LUBRICATION Grease to use See Instructions 300231 Para 2 1 1 Greasing interval Grease every 6 months or at least every 1000 hours operation Opérations Remarques Grease through Nipple 170 until the grease comes out at the sides NSK spindle ...

Page 109: ...ing direction from outside inwards Insert RH Lubricant pressure 3bars Lubrication method injection nozzle 1403 M 1 6 The drawing demonstrates while retaining true proportions the space between the cutter and the bore diameter during cutting To evacuate the chips the oil jet must be precisely directed 15 7 WHIRLING PROGRAMMING SAMPLES Counter spindle speed 50 rpm NSK spindle speed 30000 rpm Thread ...

Page 110: ... X3 2 G100 M150 G1 Z3 1 G100 M1 G1 Z3 4 5 F0 4 Whirling M2 x 0 4 mm M105 G1 X3 1 5 G100 M151 G1 Z3 20 G100 M893 NSK spindle OFF 15 7 2 Example 2 Programming C axis M892 NSK spindle ON M103 S0 random G1 X3 2 G100 M150 G1 Z3 1 G100 M1 M198 S4 in C axis G1 C1 4950 Z3 4 5 F18000 G94 Whirling G1 X3 1 5 G100 G1 Z3 20 G100 M151 M893 NSK spindle OFF M199 S1 C axis ...

Page 111: ...3605 Example 4 5 1 5 5 mm 5 5 0 4 13 75 rev 13 75 x 360 4950 F18000 Spindle Speed 50 rpm x 3605 50 x 360 18000 min 15 7 4 Formula for Two Variants NSK spindle speed 30000 rpm Obligatory feedrate 0 0105 mm rev 30000 x 0 0105 315 mm min S4 spindle speed 50 rpm 315 6 2832 50 rpm 6 2832 mm 3 1416 x Thread Diameter circumference 3 1416 x 2 6 2832 mm 30000 rpm Development mm divided by Chip 315 0 0105 3...

Page 112: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 15 7 4 10 ...

Page 113: ...DECO 7e 10e 300236 en 02 07 Chap 16 1 16 305115 EXTERNAL THREAD WHIRLING IN T33 POSITION 3650 305115a Caution Crash hazard with external thread whirler in T33 Always begin referencing axes with Z3 and X3 and only then coninued with the other axes ...

Page 114: ... TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 16 2 Centre couteaux Messermittelpunkt Cutter centre Centro lama Centro cuchilla Axe broche Spindelachse Spindle axis Asse mandrino Eje mandril 305115b ...

Page 115: ...ls in T14 and T24 TECHNICAL DATA Feature Description Data Position for thread whirling preferential T14 T24 Motor speed max 8000 rpm Motor spindle transmission ratio 1 1 Spindle speed max 8000 rpm Positon cutter center 132 mm from the groove center line on Support 030 see Fig 305115d Thru coolant over Pipes 410 and 100 see Fig 305115c Note Angular adjustment from 3 to 18 see Fig 305115d Caution Le...

Page 116: ...d M604 M604 C1 Exact inside Ø Pin Ø 21 mm Measured cutter Ø 15 mm Working Ø of cutters 6 mm b Whirling Attachment Inclination Angle as measured with a dial gauge at 40 mm on the spindle Height Difference h Tg alpha x 40 mm The inclination angle to be adjusted accordingly 40 mm h 2nd Fixing Screw 560 see Fig 305115b to be fitted in the appropriate hole according to the inclination angle ...

Page 117: ...adjust parallelism with Check and adjust parallelism with dial gauge located on vertical sup port with magnetic shoe CENTERING Center by shifting X3 axis Use dial gauge located on guidebush Lateral alignment Re adjust Spacer 070 Fig 305115e as applicable for each machine Caution Each external thread whirling attachment delivered fitted or otherwise with the 7 10 mm DECO machine has been cen tered ...

Page 118: ...7e 10e 300236 en 02 07 Chap 16 3 1 6 Parallelism and Centering Tasseau de centrage Zentrierdorn Centering arbor Tassello di centraggio Tarugo de centraje No 472048 Centre des couteaux Messermittelpunkt Cutter centre Centro lame Centro cuchillas 305115e ...

Page 119: ...g caliper Fig 1502 and 1503 with cutter profile centered 2 mm off cutters base Place Rule 1 at 93 mm with the sliding caliper Fig 1502 and 1503 Position the spindle at 93 mm by locating Magnetic Shoe 2 on the base and pushing cutters base against Rule 1 Rule 1 is delivered with the attach ment Example in Fig 1506 see following page Retract the spindle by 1 mm To fit the spindle Proceed as in the f...

Page 120: ...2 07 Chap 16 3 2 8 Cutters base Cutter center Magnetic shoe base Length gauge No 572124 Geom 55 93 Cutters base Cutting direction 1505 Ø 5 1 bar 1506 Cutters base Cutter center Magnetic shoe base Length gauge No 572124 Cutting direction 93 Cutters base Geom 55 Ø 5 1 bar ...

Page 121: ...oring Ø 5 mm Usage for Ø 5 to 10 mm knife center shift with respect to the cutting tool reference line 9 5 mm Adjusting gauge included paired with the knife holder head Note The spinning knives must be applied according to the threading to be made c r j Cover with positioning mark r and recess for adjusting gauge s positioning pins j A 3 knife set c Tool system composition Feature Designation Data...

Page 122: ... do Notes Position the knife with a dimen sion greater than 20 mm additio nal sharpening thickness accor ding to knife wear Tighten the flange 21 5mm Flange Position the support at 6 degrees knife cutting angle on the shar pening machine Refer to the opposite drawing Fig 1507 6 Sharpen until the 20 mm dimen sion identified below is obtained Fig 1 Fig 1507 Finished dimension after sharpening ...

Page 123: ... by positioning it according to the positioning mark Then tighten but NOT fully the 3 cover screws Release the knives to obtain a gap e allowing the gauge pins to pass g Set the gauge the pins g pla ced according to the opposite figure e g g g c c c Replace the 3 knives against the gauge pins in this position pre sented opposite by turning them on their axis by hand Fully tighten the 3 cover screw...

Page 124: ...6 4 2 Programming Create a new Operation Line with C1 X3 and Z1 axes and use Support T93 associated with X3 and Z1 axes Support T93 is given the machine database starting with Version 5 05 of TB DECO Fig 1511 below shows the 5th Operation Line C1 axis designed for whirling and other operations required for positioning the whirling attachment 1511 ...

Page 125: ... is mounted inT33 Op 5 2 Z1 positioning 1 mm T93 Code ISO G1 X3 3 15 Z1 1 G100 T93 Op 6 1 G915 Code ISO G915 Op 3 3 Z3 positioning 1 mm T33 Whirling Att ON Code ISO G1 Z3 1 X3 3 15 G100 M604 5000T MN 2 Whirling goes on as follows Op 5 3 Whirling length 11 6 Lead 0 6 Code ISO T93 G1 Z1 1 G100 G1 X3 3 15 G100 M198 G4 X1 G1 C1 7560 Z1 11 6 F7200 G94 G1 C1 7740 X3 3 55 Z1 11 9 G1 X3 5 G100 G1 Z1 1 M19...

Page 126: ... you must be very careful while running the program T33 geometry in Z3 is 55 and must never be altered This is the geometry of the cutters measured from Machine Zero see Fig 305115e Thread Length Correction A wrong thread length requires entering a correction only in OFFSET of T93 geometry in Z1 This must be done on the machine 16 4 3 Technical Data and Calculations for External Whirling Working d...

Page 127: ...version of rpm in min Vf nC1 x 360 Vf 30 x 360 10800 min 3 Calculations for Whirling Attachment Inclination Lead 0 6 tg α 0 055 α 3 1685 π x daverage π x 3 45 Note daverage is calculated according to the major and minor diameters of thread With a dial gauge you can easily incline the attachment according to the inclination angle as calculated While Z3 axis is shifted the dial gauge measures Distan...

Page 128: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 16 4 3 16 ...

Page 129: ...063 for Main Spindle Caution For correct operation of the system follow strictly the instructions given in this chapter SPINDLE LOCKING SYSTEM DATA Function improving positioning precision and rigidity after oriented main spindle stop Mounting optionally on main headstock Feature Description Data Standard notched disk 24 x 15 divisions Positioning accuracy 0 1 Locking torque 17 Nm 305124 216547 21...

Page 130: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 17 2 305124 Secured with Sealed with ...

Page 131: ...g mechanism fastening screw 240 Disk fastening screw 240 Vis de fixation du disque 1010 Bague SEEGER DISMOUNTING What to do Notes Take down the headstock guard Remove Barguide Tube Support 100 Disconnect the air supply tube Unscrew two Screws 210 or two Screws 230 Remove the locking mechanism Unscrew Screws 240 Withdraw Notched Disk 030 Remount the headstock guard MOUNTING What to do Notes Replace...

Page 132: ...hten Nut 260 by approx 0 5 mm to release the elastic SEEGER ring Remove the elastic SEEGER ring Unscrew completely Nut 260 Remove Bushing 040 without bores Fit Bushing 040 with bores Fit again Roller Bearing 250 Screwed Sleeve 020 Nut 260 on Rod 010 Retighten and fit in place the elastic SEEGER ring Take down Assembly Tooling 010 020 250 and 260 FITTING NOTCHED DISK What to do Notes Align approxim...

Page 133: ...ard ANGULAR SETTING OF SPINDLE LOCK For profiled bars square hex it may be necessary to orient the spindle key in relation to the disk notches For the angularly positioned machining for profiled bars proceed as fol lows What to do Notes Take down the guard Fit a profiled collet and bar in the spindle and shift the bar up to the tool line Close the collet Reduce the air pressure of the conditioning...

Page 134: ...he servo mechanism of the motor S1 or S4 by using the func tion M800 P1 before engaging the lock 3 Engage the compressed air lock by using the functions M831 or M841 Note The spindle has to be de servoed to prevent stress forces on the motor if the toothed disk has not been correctly adjusted If these stress for ces are too high a NC alarm may be triggered TYPICAL ISO CODE FOR LOCKING UNLOCKING Li...

Page 135: ...em Designation 010 Air flow control valve for unlocking 020 Electrovalve 050 Air flow control valve for locking 306125 LOCKING PNEUMATICS OPERATION LOCKING UNLOCKING RATE ADJUSTMENT Electrovalve 020 controls advance of locking pin Air Flow Control Valve 010 reduces advance rate of locking pin Air Flow Control Valve 050 reduces retract rate of locking pin ...

Page 136: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 17 2 8 ...

Page 137: ...pindle Caution For correct operation of the system follow strictly the instructions given in this chapter FUNCTION Improving positioning precision and rigidity after oriented pickoff spindle stop Mounting optionally on pickoff headstock PICKOFF SPINDLE LOCKING SYSTEM DATA Feature Description Data Standard notched disk 24 x 15 divisions Positioning precision 0 1 Locking torque 17 Nm 305125a 208585 ...

Page 138: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 18 2 305125 Tighting torque 2 Nm Secured with ...

Page 139: ...stening screw 220 Disk fastening screw 220 Vis de fixation du disque 1010 Bague SEEGER DISMOUNTING What to do How What for Notes To dismount Take down the pickoff headstock guard Remove Barguide Tube Support 070 Disconnect the air supply tube Unscrew Screw 210 Remove the locking mechanism Unscrew Screws 220 Withdraw Notched Disk 010 Remount the pickoff headstock guard MOUNTING What to do How What ...

Page 140: ... Nut 290 by approx 0 5 mm to release the elastic SEEGER ring Remove the elastic SEEGER ring Unscrew completely Nut 290 Remove Bushing 020 without bores Fit Bushing 020 with bores Fit again Roller Bearing 280 Screwed Sleeve 090 Nut 290 on Rod 080 Retighten and fit in place the elas tic SEEGER ring Take down Assembly Tooling 080 090 280 and 290 FITTING NOTCHED DISK What to do How What for Notes Alig...

Page 141: ...ed bars square hex it may be necessary to orient the pickoff spindle key in relation to the disk notches For the angularly positioned machining for profiled bars proceed as fol lows What to do How What for Notes Take down the guard Fit a profiled collet and bar in the pickoff spindle and shift the bar up to the tool line Close the collet Reduce the air pressure of the conditioning unit by approx 3...

Page 142: ...n air actuated locking pin which locks in the notched disk in the back of the pickoff spindle to fix the pickoff spindle posi tion Oriented pickoff spindle unlocking by Spring 250 which retracts locking pin Standard notched disk 24 x 15 divisions Backlash reduced to minimum due to slant of disk notches and locking pin Note The electric pickoff spindle control is off for unhindered locking unlockin...

Page 143: ...motor if the toothed disk has not been correctly adjusted If these stress forces are too high a NC alarm may be triggered TYPICAL ISO CODE FOR LOCKING UNLOCKING Line Spindle S1 Counter spindle S4 1 M103 S0 M403 S0 2 G4 X G4 X 3 M119 Q0 M419 Q0 4 G4 X G4 X 5 M800 P1 1700 M800 P1 1703 6 M831 M841 7 G4 X0 5 G4 X0 5 8 Machining Machining 9 M832 M842 10 G4 X0 5 G4 X0 5 Line 5 Spindle de servoing by usi...

Page 144: ...n 010 Air flow control valve for unlocking 020 Electrovalve 050 Air flow control valve for locking 306125 LOCKING PNEUMATICS OPERATION LOCKING UNLOCKING RATE ADJUSTMENT Electrovalve 020 controls advance of locking pin Air Flow Control Valve 010 reduces advance rate of locking pin Air Flow Control Valve 050 reduces retract rate of locking pin ...

Page 145: ...d 1 mm thread pitch 1 mm To do this a pin key has to be used The screws 100 block the stop after setting DISMOUNTING THE UNTHREADED COVER 561426 What to do Notes Remove the thrust tube Insert the tools 40 50 60 70 according to the assembly draw ing 305185f1 Dismounting Remove the circlips Unscrew the nut 60 Dismount the 40 70 Remove the cover MOUNTING THE THREADED COVER 561681 What to do Notes Ins...

Page 146: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 18 3 10 305185f1 ...

Page 147: ...300236 en 02 07 Chap 19 1 19 305121 BAR RETENTION CLAWS 2900 FUNCTION 2900 COMPONENTS Item Designation 010 V claw holder 020 Outside V claw 030 Inside V claw 040 Locking screw 200 Compression spring 200973 fitted ex works 210 Compression spring 212766 305121 ...

Page 148: ...ng each other in T11 and T21 BAR RETENTION CLAWS GEOMETRICS Feature Description Data X1 X2 62 mm from the face of a disengaged V claw Y1 Y2 0 mm Z1 22 V claws axis 305129 BAR RETENTION CLAWS OPERATION The bar retention claws system replaces other devices of bar support reten tion between the main spindle and the guidebush used in other TB products Mounting on X1 Y1 X2 Y2 gang tooling system in pla...

Page 149: ...lics Adjustable clawing force SETTING CLAWING FORCE Note Make sure to set the clawing force of both claws at a time SETTING CLAWING FORCE of Bar Retention Claws What to do How What for Notes Dismounting Loosen Locking Screw 040 Remove the V claw and the spring Setting Use one of the two available Compres sion Spings 200 or 210 acc to their different charac teristics Mounting Fit in place the V cla...

Page 150: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 19 4 ...

Page 151: ...CO 2000 Versions 0003 and 0004 in Positions T41 and T42 TECHNICAL DATA Feature Description Data Thrustor stroke 312 mm Ejection rod 561637 4 2 Ejection rod 561701 3 OPERATION The thrustor ejection rod allows to push the parts through the opposite spindle positioned in T41 The guiding plate of the ejection rod allows to adapt rods of 4 and 3 mm The rod 4 2 is hollow and allows to adapt endpieces ...

Page 152: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 20 1 2 305116a ...

Page 153: ...ns 300231 Para 10 3 Install the pneumatic control and connect it electrically See Long Part Evacuation Pneumatics Para 19 3 What to do Notes Mounting Get the preassembled unit ready in T41 T42 Screw in two Screws 240 M8 x 16 without tightening them Fix Guiding Steady 040 to the face of the vertical with two Screws 230 M6 x 16 but without tightening them Align the thrustor with Ejection Rod 50 and ...

Page 154: ...tes Dismounting Loosen two Screws 210 M4 x 12 Pull the ejection rod through the counter spindle by connecting the supply pipes Loosen two Screws 230 M6 x 16 to pivot Guiding Steady 40 Mounting Fit in another ejection rod of another capacity Adjustments Set the end of the ejection rod at 30 mm off the tool line Tighten two Screws 210 M4 x 12 ...

Page 155: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 20 1 5 305116d 561726 305116e 561727 ...

Page 156: ... 305128 LONG PART CATCHER COMPONENTS Item Designation 070 Chute 300 Thrustor 305128 LONG PART CATCHER EQUIPMENT To be selected as required Désignation 305116 Long Part Ejector see Para 19 1 305130 Long Part Evacuation Pneumatics see Para 19 3 305121 305129 Bar Retention Claws see Chapter 18 ...

Page 157: ...RATION Motion control by pneumatic thrustors Selection thrustor control over two sensors Long part catching in a retractable chute behind counter spindle Long part chute operation Chute retracts to get clear of counter spindle and discharges a part into a basket in a container Parts baskets their container Baskets are easy to remove and drain Lift and pull basket container to remove it from its se...

Page 158: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 20 2 8 LONG PART EVACUATION KINEMATICS Ejector Catcher Long Part Length max 230 mm ...

Page 159: ...r thrustor 306130 030 4x 090 0 5m long 050 4x 070 090 2 m long 010 2x LONG PART EVACUATION PNEUMATICS OPERATION The electrovalves control the following thrustors Ejector thrustor see Fig in Para 19 1 Catcher chute thrustor see Fig in Para 19 2 Thrustor stroke rate control see Pneumatics Diagram above Long Part Evacuation Kinematics see Fig opposite The air supply regulators control motion rates of...

Page 160: ... 20 3 10 REDUCTION TUBES A set of reduction tubes available for various part diameters to be accom modated in the counter spindle Part mm Reduction Tube mm TB Ident No 7 to 10 11 Standard 4 5 to 7 8 561704 2 to 4 5 5 561649 1 3 5 4 561703 SPACE REQUIRED For Long Part Evacuation ...

Page 161: ... 5450 Item Designation P Pump 1 Independent oiltank on wheels 2 Chip tank 3 Chute 4 Oil splash cover 5 Overflow for the oil level equilibrium 6 Machine oiltank modified according to Fig 2003 010 Tube with coolant holes on chute 020 Oil chute machine modified according to Fig 2003 170 Flexible tube 220 Quick coupling 1 2 3 4 2 P 5 6 Fig 2001 ...

Page 162: ...RECUPERATOR MAINTENANCE Maintenance interval Each week What to do Notes Remove chiptank and check the chips accumulated inside indepen dent oiltank No 1 Clean if necessary Check if the vane pump is not obstructed Check oil level of tank No 6 Check if there is obstruction by chips of coolant holes of tube No 10 ...

Page 163: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 21 3 Fig 2003 P 3 4 1 6 5 2 60 380 ...

Page 164: ...alances the oil levels Push the independent oiltank so that the overflow enters into the opening of the machine oil tank The standard oiltank of the machine must be changed for this adapation by the fact that we must assure the equilibrium of the levels The special tank is referenced under No 561579 and has on the side an opening of 485 x 43 mm The level indicator placed on the machine oiltank mus...

Page 165: ... access to parameters Select mode MDI on operator panel Press key OFFSET SETTING Select page SETTING HANDY Select channel 2 if the page does not get selected Move with the arrows Set PARAMETER WRITE 1 Declaration of option chip conveyor K1 2 1 Select mode MDI on operator panel Press key SYSTEM on CNC PMC Press softkey PMC PMCPRM Press softkey PMCPRM KEEPRL Press softkey KEEPRL PMC PRM KEEP RELAY M...

Page 166: ... 13 14 15 16 B 1 2 3 4 5 6 7 8 9 M Unlock access to parameters Select mode MDI on operator panel Press key OFFSET SETTING Select page SETTING HANDY Select channel 2 if the page does not get selected Move with arrows Set PARAMETER WRITE 1 Programming of engagement and disengagement of the pump Select mode MDI on operator panel Press key SYSTEM on CNC PMC Press softkey PMC PMCPRM Press softkey PMCPR...

Page 167: ...T02 300000 time pump OFF in ms 300 sec 5 min 03 T04 60000 time pump ON in ms 60 sec 1 min 04 T06 1488 09 T16 1000 19 T36 0 10 T18 800 20 T38 0 Get positioned on line 02 T02 30 0000 type on NC keyboard the time of disengagement OFF of the pump and press INPUT key Get positioned on line 03 T04 60 000 type on NC keyboard the time of engagement ON of the pump and press INPUT key ...

Page 168: ...OPTIONS ALLIED TOOLING DECO 7 10 DECO 7a 10a DECO 7e 10e 300236 en 02 07 Chap 21 2 8 ...

Page 169: ...ATCH INDUSTRY Chap 5 2 3 3600 305006 live spindle for esx 12 collets Chap 5 3 5 3610 305102 LONG POWERED SPINDLE Chap 5 4 7 3620 305107 DIFFERENTIAL THREADING Tapping spindle for S1 S3 Chap 13 3 1 3650 305115 external thread whirling in t33 position Chap 16 1 3700 305092 milling slotting attachment in t33 Chap 11 1 3800 305112 INTERNAL THREAD WHIRLING on frontwork gang t31 t33 Chap 15 1 4040 30512...

Page 170: ...6 en 02 07 Chap 22 1 2 4900 long part evacuation Chap 20 1 1 5120 Frontwork Tool Breakage Sensor Chap 8 1 1 1 5430 305173 Mist Smoke Control Unit FILTERMIST Chap 8 3 1 6 5450 CHIP RECUPERATOR outside machine Chap 21 1 5483 fb 703 FIRE PREVENTION UNIT Chap 8 4 3 9 ...

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