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Position the motor so that its cord points down when the

motor is engaged. Depending on the operational position

(horizontal or vertical), you may have to reposition the motor

with respect to the motor mount.

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Make sure that the paint is maintained on the motor body —

in particular, the magnetic laminations in the center.

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Examine the oil view port for a milky fluid or raw coolant.

To remove coolant from the rotary table:

1. Drain the coolant from the rotary table.

2. Refill with one of the following:

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AGMA 2 gear oil

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SAE 30 weight motor oil

About the Rotary Table and Coolant

The rotary table is designed to operate in the presence of coolant,

but not when it's submersed in coolant. It's rarely a problem is

coolant is dripping over the edge. However, it is a problem if there's

a serious external coolant flow that submerses the joint between

the rotating table and the base casting.

The electric motor is sealed against cutting fluids. Do not allow the

following components to be subject to constant coolant flow or

high-pressure coolant jets:

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Motor

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Motor cable

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The joint between the rotating table and the base casting

About the Rotary Table Lubrication System

There is an oil distribution system internal to the rotary table. As the

table turns, it carries oil over the worm gear.

Note:

The distribution system does not cover the sliding

joint between the rotating table and the base casting,

which is similar to the slideways of a mill and has a large,

flat surface supported by an oil film.

The oil port on the edge of the rotary table (and on the base casting

itself) provides oil to the sliding surfaces. It's important to

occasionally oil the ports to maintain an oil film, which is essential

to keep water and coolant away from the sliding joint. If you're

using coolant, and you do not oil the ports, coolant will enter the

rotary table.

Note:

Coolant contains anti-corrosion agents which protect

the table surfaces. A small amount of coolant and oil

generally forms an emulsion, which you can see as a milky

fluid inside the oil view port.

5.1.5 Examine the Locking Lugs

The 8-in. Tilting Rotary Table and 6-in. Tilting Rotary Table each

have two locking lugs. When they are moved out of position (either

intentionally or unintentionally), the rotary table will not tilt within

the full range of motion. The more interior locking lug is difficult to

realign with the recessed groove.

To manually align the interior locking lug:

1. Manually crank the handle and move the table to a position

that allows access to the displaced part.

2. Use your fingers (or a small tool) to move the locking lug back

into place. In its correct position, you should only see the cap

of the locking lug.

Figure 5-7: Example of the locking lug in the In position.

Figure 5-8: Example of the locking lug in the Out position.

5.1.6 Examine the Motor Coupling

If a motor coupling is loose or cracked, the table will slip relative to

motor rotation and, subsequently, lose position.

Page 11

©Tormach® 2019
Specifications subject to change without notice.

tormach.com

TD10552: Owner's Guide: 4th Axis (0919A)

TECHNICAL DOCUMENT

Summary of Contents for 4th Axis

Page 1: ...TECHNICAL DOCUMENT Version 0919A OWNER S GUIDE 4TH AXIS Page 1...

Page 2: ...ote After the rotary table is filled with oil you must allow it to drain the excess oil which may take up to two days You may use the 4th Axis while it drains 1 Identify the oil fittings on the rotary...

Page 3: ...put counterclockwise pressure on the motor clockwise on super spacer rotary tables and slowly tighten the set screw until you feel resistance to the pressure you re applying Tip Move slowly the resis...

Page 4: ...n the right side of the machine table 3 Loosely attach the rotary table toe clamps to the machine table Note The components are left loose so that you can adjust the rotary table 4 Attach a magnetic d...

Page 5: ...t the power wire spade connectors to the DC BUS board as follows a Connect wire 241 brown to A terminal b Connect wire 240 blue to A terminal 10 Put back the wire trough covers Verify the Installation...

Page 6: ...p chucks or fixtures while the rotary table is in the horizontal position and then move the rotary table to the vertical position 3 1 3 Distribute Wear on the Rotary Table We recommend distributing we...

Page 7: ...e the eccentric Turn the motor mount as far as it will rotate in the clockwise direction counterclockwise on super spacer rotary tables 3 Tighten the eccentric lock The worm gear is disengaged To reen...

Page 8: ...ting the chuck to the table and centering it to the rotational axis Each chuck comes with both inside and outside interchangeable jaw sets l 5C Collet Adapter A 5C Collet Adapter for 8 in Table PN 302...

Page 9: ...m gear Rotate it completely counterclockwise on standard and tilting rotary tables clockwise on super spacer rotary tables 5 Verify that the rotary table does not turn It doesn t turn when the motor i...

Page 10: ...tor mount 3 Remove the motor with the coupling still attached from the motor mount 4 Put grease on the back side of the spacer 5 Use two spanner wrenches to tighten or loosen the lock nuts Figure 5 4...

Page 11: ...ill and has a large flat surface supported by an oil film The oil port on the edge of the rotary table and on the base casting itself provides oil to the sliding surfaces It s important to occasionall...

Page 12: ...g for defects Do one of the following l If the coupling is broken remove the coupling and replace with either the Coupling 6 in Rotary Table PN 31840 or the Coupling 8 in Rotary Table PN 30715 l If th...

Page 13: ...a trigger style oil can to fill the oil fittings Insert the tip of the oil can into each fitting and pump in oil until you can feel back pressure 4 On the standard rotary tables 6 in Rotary Table or 8...

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