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5.1 MAINTENANCE

Read the following sections to understand how to maintain the 4th

Axis:

l

"Adjust the Backlash" (below)

l

"Adjust the Lock Nut" (on the next page)

l

"Adjust the Rotary Table" (on the next page)

l

"Examine the 4th Axis for Coolant Resistance" (page 11)

l

"Examine the Locking Lugs" (page 11)

l

"Examine the Motor Coupling" (page 12)

l

"Lubricate the Rotary Table" (page 13)

5.1.1 Adjust the Backlash

NOTICE!

You must complete the steps in this procedure to

adjust the backlash. If you do not adjust the backlash, it could

result in premature wear on the rotary table.

To Set the Backlash by Positioning the Backlash Adjustment

Screw

1. Identify the backlash adjustment screw: Remove the

protective cover screw on top of it, or loosen a jam nut.

Figure 5-1: Backlash adjustment screw on a standard

rotary table.

Figure 5-2: Backlash adjustment screw on a tilting rotary

table.

Figure 5-3: Backlash adjustment screw on a super spacer

rotary table.

2. Loosen the backlash adjustment screw six turns

counterclockwise.

3. Disengage the eccentric lock and clamp handles.

4. Engage the worm gear: Rotate it completely

(counterclockwise on standard and tilting rotary tables;

clockwise on super spacer rotary tables).

5. Verify that the rotary table does not turn. It doesn't turn when

the motor is engaged.

6. Use one hand to put counterclockwise pressure on the motor

(clockwise on super spacer rotary tables), and slowly tighten

the set screw until you feel resistance to the pressure you're

applying.

Tip!

Move slowly — the resistance could be

subtle.

The set screw is just against the worm drive.

7. Tighten the set screw a quarter-turn. The motor rotates

slightly, and creates a gap (for an oil film) between table and

worm gear.

8. Replace the protective cover screw.

To Set the Backlash by the Numbers

Adjust for a minimum backlash of 30 arc-seconds. Measured

at the outer circumference of an 8-in. diameter circle with a

dial indicator, 30 arc-seconds will be 0.0006 in. of lost motion.

Setting the backlash to 60 arc-seconds will sustain a thicker oil film,

yielding lower friction and longer life. Measured at the outer

circumference of an 8-in. diameter circle with a dial indicator, 60

arc-seconds is 0.0012 in. of lost motion.

Page 9

©Tormach® 2019
Specifications subject to change without notice.

tormach.com

TD10552: Owner's Guide: 4th Axis (0919A)

TECHNICAL DOCUMENT

Summary of Contents for 4th Axis

Page 1: ...TECHNICAL DOCUMENT Version 0919A OWNER S GUIDE 4TH AXIS Page 1...

Page 2: ...ote After the rotary table is filled with oil you must allow it to drain the excess oil which may take up to two days You may use the 4th Axis while it drains 1 Identify the oil fittings on the rotary...

Page 3: ...put counterclockwise pressure on the motor clockwise on super spacer rotary tables and slowly tighten the set screw until you feel resistance to the pressure you re applying Tip Move slowly the resis...

Page 4: ...n the right side of the machine table 3 Loosely attach the rotary table toe clamps to the machine table Note The components are left loose so that you can adjust the rotary table 4 Attach a magnetic d...

Page 5: ...t the power wire spade connectors to the DC BUS board as follows a Connect wire 241 brown to A terminal b Connect wire 240 blue to A terminal 10 Put back the wire trough covers Verify the Installation...

Page 6: ...p chucks or fixtures while the rotary table is in the horizontal position and then move the rotary table to the vertical position 3 1 3 Distribute Wear on the Rotary Table We recommend distributing we...

Page 7: ...e the eccentric Turn the motor mount as far as it will rotate in the clockwise direction counterclockwise on super spacer rotary tables 3 Tighten the eccentric lock The worm gear is disengaged To reen...

Page 8: ...ting the chuck to the table and centering it to the rotational axis Each chuck comes with both inside and outside interchangeable jaw sets l 5C Collet Adapter A 5C Collet Adapter for 8 in Table PN 302...

Page 9: ...m gear Rotate it completely counterclockwise on standard and tilting rotary tables clockwise on super spacer rotary tables 5 Verify that the rotary table does not turn It doesn t turn when the motor i...

Page 10: ...tor mount 3 Remove the motor with the coupling still attached from the motor mount 4 Put grease on the back side of the spacer 5 Use two spanner wrenches to tighten or loosen the lock nuts Figure 5 4...

Page 11: ...ill and has a large flat surface supported by an oil film The oil port on the edge of the rotary table and on the base casting itself provides oil to the sliding surfaces It s important to occasionall...

Page 12: ...g for defects Do one of the following l If the coupling is broken remove the coupling and replace with either the Coupling 6 in Rotary Table PN 31840 or the Coupling 8 in Rotary Table PN 30715 l If th...

Page 13: ...a trigger style oil can to fill the oil fittings Insert the tip of the oil can into each fitting and pump in oil until you can feel back pressure 4 On the standard rotary tables 6 in Rotary Table or 8...

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